Tohatsu MFS 9.8 A3 — тестирование и инспекция: требования к тестовому баку и пропеллеру [82/84]

Содержание

• Top page p.1
• Chapter 1 specifications p.2
• Chapter 4 power unit p.2
• Chapter 3 inspection and maintenance p.2
• Chapter 2 service data and tools p.2
• Contents p.2
• Chapter 7 carburetor and fuel pump p.3
• Chapter 5 lower unit p.3
• Chapter 9 electrical system p.3
• Chapter 8 oil pump p.3
• Chapter 6 recoil starter p.3
• Chapter 9 test run and inspection p.3
• Contents p.3
• Specifications p.4
• Engine p.4
• Type 8a 9 a p.4
• Item model or p.4
• Performance p.4
• Dimensions p.4
• Chapter 1 specifications p.4
• Warning systems p.5
• Type 8a 9 a p.5
• Specifications p.5
• Lower unit p.5
• Item model or p.5
• Chapter 1 specifications p.5
• Dimensions p.6
• Chapter 1 specifications p.6
• Chapter 2 service data and tools p.7
• Service data and maintenance standards p.7
• Chapter 2 service data and tools p.8
• Chapter 2 service data and tools p.9
• Chapter 2 service data and tools p.10
• Chapter 2 service data and tools p.11
• Chapter 2 service data and tools p.12
• Chapter 2 service data and tools p.13
• Chapter 2 service data and tools p.14
• Table of points to apply sealants adhesives and lubricants p.15
• Chapter 2 service data and tools p.15
• Chapter 2 service data and tools p.16
• Chapter 2 service data and tools p.17
• Engine p.18
• Tightening torque p.18
• Table of tightening torque p.18
• N m kg m lb ft p.18
• Standard torque p.18
• Lower unit p.18
• Description bolt or nut thread p.18
• Chapter 2 service data and tools p.18
• 1 general tools p.19
• Tools and instruments required for disassembly and repair p.19
• Tools and instruments required for p.19
• Disassembly and repair p.19
• Chapter 2 service data and tools p.19
• Chapter 2 service data and tools p.20
• Chapter 2 service data and tools p.21
• How to use special tools p.21
• Chapter 2 service data and tools p.22
• Drive shaft bearing tool 3b2 72256 0 p.23
• Chapter 2 service data and tools p.23
• Chapter 2 service data and tools p.24
• Backlash measuring tool p.24
• Periodical inspections p.25
• O o o o p.25
• Chapter 3 inspection and maintenance p.25
• Troubleshooting p.26
• Method to change engine oil p.27
• Chapter 3 inspection and maintenance p.27
• Change of engine oil p.27
• Inspection of fuel system p.28
• Chapter 3 inspection and maintenance p.28
• Compression test p.29
• A caution p.29
• Chapter 3 inspection and maintenance p.29
• Chapter 3 inspection and maintenance p.30
• Inspection of timing belt p.31
• Chapter 3 inspection and maintenance p.31
• Chapter 3 inspection and maintenance p.32
• Change of gear oil p.32
• Flushing cleaning p.33
• Chapter 3 inspection and maintenance p.33
• A caution p.33
• Inspection of cooling system p.34
• Chapter 3 inspection and maintenance p.34
• General notes on service p.35
• Chapter 4 power unit p.35
• Removing parts p.36
• Chapter 4 power unit p.36
• Removing power unit removing parts p.36
• Removing power unit p.36
• Chapter 4 power unit p.37
• Disassembling engine p.38
• Chapter 4 power unit p.38
• Chapter 4 power unit p.39
• Chapter 4 power unit p.40
• Chapter 4 power unit p.41
• Inspection and measurement of engine parts p.42
• Inspection and measurement of p.42
• Engine parts p.42
• Chapter 4 power unit p.42
• Chapter 4 power unit p.43
• Chapter 4 power unit p.44
• Chapter 4 power unit p.45
• Chapter 4 power unit p.46
• Chapter 4 power unit p.47
• Chapter 4 power unit p.48
• Chapter 4 power unit p.49
• Repair and replacement of engine parts p.50
• Repair and replacement of engine p.50
• Chapter 4 power unit p.50
• Reassembling engine p.51
• Chapter 4 power unit p.51
• Chapter 4 power unit p.52
• Chapter 4 power unit p.53
• Chapter 4 power unit p.54
• Chapter 4 power unit p.55
• Chapter 4 power unit p.57
• Chapter 4 power unit p.58
• Chapter 4 power unit p.59
• Chapter 4 power unit p.60
• Chapter 5 lower unit p.61
• Disassembly of gear case p.61
• Disassembly of water pump case p.63
• Disassembly of propeller shaft and clutch p.63
• Chapters lower unit p.63
• Removal of cam rod drive shaft and bevel gear p.64
• Chapter 5 lower unit p.64
• Chapters lower unit p.65
• Installation of clutch cam and cam rod p.66
• Installation of bevel gear and driveshaft p.66
• Gear case assembly p.66
• Chapters lower unit p.66
• Chapters lower unit p.67
• Assembly of water pump case p.67
• Chapters lower unit p.68
• Assembly of propeller shaft and clutch p.68
• Standards for oil seals and o rings for gear case p.69
• Installation of gear case p.69
• Chapter 5 lower unit p.69
• Chapter 6 recoil starter p.71
• Recoil starter starter lock p.71
• Chapters recoil starter p.71
• Reassembling p.72
• Disassembling p.72
• Chapters recoil starter p.72
• Inspection p.73
• Chapters recoil starter p.73
• Chapter 7 carburetor and fuel pump p.74
• Carburetor p.74
• A caution p.74
• Chapter 7 carburetor and fuel pump p.75
• A caution p.75
• Fuel pump p.75
• Chapter 8 oil pump p.76
• Component parts p.76
• Rec reg p.77
• Chapter 9 electrical system p.77
• W r w r p.77
• W r v r p.77
• Tracer p.77
• Red with white tracer white with red tracer p.77
• Or orange p.77
• Note including optional parts in the diagram p.77
• Mf type p.77
• Lg____lg p.77
• Lg b r r w w r p.77
• Ef type p.77
• В black lue rown reen p.77
• В black l blue bt brown g green grange p.77
• Br w brown with white tracer p.77
• Wiring diagram p.77
• Wire caldr p.77
• White yellow light green black with red tracer red with white tracer white with red tracer p.77
• White yellow light green black with red p.77
• Inspection p.78
• Ep type p.78
• Chapter 9 electrical system p.78
• Condition of the above measurement hioki 3030 tester was used with the measurement range of 1 kq p.79
• Chapter 9 electrical system p.79
• Tester s negative terminals p.79
• Since the value marked with con is the capacitor characteristic the tester reads a stable value shown in parentheses p.79
• Oo marked with con indicates a minute value because the tester pointer shakes a little for this item p.79
• Before measuring the item marked with con make a shortcircuit between the ignition terminal and earth terminal p.79
• After the tester pointer shakes once p.79
• Tolerance of resistance 20 p.79
• The values shown in the above table are just standards and it is impossible to check each value accurately p.79
• Tester s positive terminals p.79
• Chapter 9 electrical system p.80
• Chapter 9 electrical system p.81
• Ф c d unit 2 rectifier fuse cord chock solenoid starter solenoid stop switch p.81
• Ep type cable harness wiring diagram p.81
• Test tank and test propeller p.82
• Inspection p.82
• Chapter 10 test run and inspection p.82
• Idle speed and stable idling p.83
• Cooling water and or oil leak from parts joined spots of the engine p.83
• While idling the engine check the following items p.83
• Check the tightening condition of respective bolts and nuts after test run and additionally tighten them with the p.83
• When any of the piston piston ring piston pin crank shaft connecting rod cylinder cam shaft rocker arm p.83
• Chapter 10 test run and inspection p.83
• Specified tightening torque p.83
• Break in period 10 hours p.83
• Operation of the stop switch p.83
• Operation of the clutch p.83
• Break in p.83
• On the lamp goes on when the lead wire of the oil pressure switch is grounded to the body p.83
• Additional tightening after test run p.83
• On off operation of the engine oil warning lamp p.83
• Off the lamp goes out as the engine starts p.83
• Note perform a break in of the engine according to the following standards p.83
• Items to be checked during test run p.83
• Inlet exhaust valve etc is replaced perform a break in of the engine for fitting the sliding surfaces p.83
• Fuel leak from parts joined spots of the engine p.83
• Extraordinary noise p.83
• Engine speed at acceleration and deceleration p.83
• Cooling water discharge condition cooling water must vigorously be discharged from the water inspection p.83
• Tomatsu corporation p.84
• Back cover p.84

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CHAPTER 10 TEST RUN AND INSPECTION 1 Test Tank and Test Propeller Requirements for the test tank Partition in case of a test tank for two machines Ventilation duct Water level Transom board The test tank must have the measurements specified in the figure at least If two outboard motors are set in the test Clearance of 20 cm tank for two or more motors the minimum 140 cm or more measurements required for a motor must be secured by a fixed partition Test propeller P N 3B2 64110 0 Outer diameter 164 mm 6 46 in Breadth 12 mm 0 47 in Model Engine speed at full throttle r m 8 Approx 5 200 9 8 Approx 5 600 Notes on test tank If test run is continuously performed in the same tank always pay heed to the water temperature not to raise it to 25 C or more because continuous operation raises the water temperature and high water temperature may cause engine seizure If possible use a water cooling equipment to keep the water temperature constant or continuously add fresh water to the tank to lower the water temperature If the same water is used for tests many times the water not only is soiled but may cause poor cooling of the engine because waste matters accumulating in the water stick to the cooling surface of the engine Keep the water fresh for every test without fail If the engine continues running for a considerably long time exhaust gas collects around the outboard motor and the carburetor supplies mixture containing the exhaust gas If worst comes to worst such exhaust gas may cause engine failure Therefore it is important to discharge exhaust gas forcibly out of the test tank and keep the tank and its surroundings well ventilated Since the water in the tank frequently splashes keep the water level high as shown in the figure 2 Inspection Items to be checked before test run Condition of the fuel pipe line Operation of the shifting lever Electric wiring connection and wire clamp condition Operation of reverse lock and its locking condition 79

Узнайте о требованиях к тестовому баку и пропеллеру, а также важные советы по инспекции перед тестовым запуском для обеспечения надежной работы двигателя.