Olympus AxSEAM — инструкция по эксплуатации и безопасности для оборудования [3/116]

Содержание

• User s manual p.1
• Longitudinal weld scanner p.1
• Axseam p.1
• 013816 01en rev 2 june 2020 p.1
• Table of contents p.3
• List of abbreviations vii p.3
• Labels and symbols 1 p.3
• Introduction 17 p.3
• Important information please read before use 5 p.3
• Scanner assembly and setup 33 p.4
• Preparing the scanner for an inspection 59 p.4
• Overview 19 p.4
• Operating the axseam scanner 63 p.4
• Specifications 93 p.5
• Spare parts 77 p.5
• Maintenance 69 p.5
• List of tables 103 p.5
• List of figures 101 p.5
• Index 105 p.5
• List of abbreviations p.7
• Labels and symbols p.9
• Intended use p.13
• Instruction manual p.13
• Important information please read before use p.13
• Scanner compatibility p.14
• Repair and modification p.15
• Presence of visual interferences or phantom spots p.15
• Safety symbols p.16
• Safety signal words p.16
• Note signal words p.17
• Warnings p.18
• Safety p.18
• General warnings p.18
• Weee directive p.19
• Equipment disposal p.19
• Ce european community p.19
• Emc directive compliance p.20
• China rohs p.20
• 이 기기는 업무용 환경에서 사용할 목적으로 적합성평가를 받은 기기로서 가정용 환 경에서 사용하는 경우 전파간섭의 우려가 있습니다 p.21
• This product has been tested and found to comply with the limits for a class a digital device pursuant to part 15 of the fcc rules these limits are designed to provide reasonable protection against harmful interference when the product is operated in a commercial environment this product generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction p.21
• This device complies with the requirements of kn 61000 6 2 and kn 61000 6 4 concerning electromagnetic compatibility the kc marking indicates compliance with the above standards p.21
• Korea communications commission kcc p.21
• Kc south korea community p.21
• Important information please read before use 13 p.21
• Fcc usa compliance p.21
• Ices 001 canada compliance p.22
• Fcc supplier s declaration of conformity p.22
• Warranty information p.23
• Packing and return shipping p.23
• Technical support p.24
• Introduction p.25
• Overview p.27
• Axseam case contents p.27
• Scanner key components p.28
• This system is used to adapt to different pipe diameters when scanning in the longitudinal direction for the pipe diameters of 406 mm 16 in and smaller put the system at the lowest position for the pipe diameters greater than 406 mm 16 in put the system at the higher position depending on the probe model and separation distance some configurations may require to have the system set at the higher position on pipes that are between 406 mm 16 in od and 660 mm 26 in od p.29
• The scanner frame is manually moved across an inspection surface by an operator two handle surfaces are provided on the frame to control the scanner p.29
• Overview 21 p.29
• Longitudinal inspection scanning pivot system p.29
• Figure 1 2 the axseam scanner p.29
• Wheels p.30
• Circumferential inspection scanning pivot system p.30
• Encoder p.31
• Brake system p.31
• Umbilical attachment p.32
• Quick reference probe holder position rulers p.32
• Scandeck module p.33
• Probe holder p.35
• Three different sets of springs are provided with different spring rates and they can quickly be changed without tools to adjust the pressure between the wedge and the part for different configurations p.36
• Springs p.36
• Positioning lever p.36
• Figure 1 7 probe holder components p.36
• Chapter 1 28 p.36
• A quick action lever is used to loosen the probe holder so it can slide on the probe holder mounting rail or be removed from the frame altogether p.36
• To change the probe holder mounting rail angle p.41
• Scanner assembly and setup p.41
• Changing the probe holder mounting rail angle for longitudinal scanning p.41
• Changing the frame angle for circumferential scanning p.43
• To change the frame angle for circumferential scanning p.43
• To install a probe holder on the scanner p.45
• Installing a probe holder on the scanner p.45
• To slide the probe holder p.47
• Sliding the probe holder p.47
• Operating the probe holders p.49
• To install or remove a probe wedge assembly in the probe holder p.50
• Loosen the yoke arm thumb screw and then slide one of the yoke arms outward to the tip of the yoke pivoting beam the screw and the arm must stay attached to the probe holder figure 2 13 on page 43 p.50
• Figure 2 12 probe holder assembly parts p.50
• Chapter 2 42 p.50
• Using shims with 40 mm wide wedges p.52
• To use shims with 40 mm wide wedges p.52
• To adjust the carbide wear pins on a wedge p.54
• Basic operations on probes and wedges p.54
• Adjusting the carbide wear pins on wedges p.54
• Replacing a phased array probe or a wedge p.55
• To replace a phased array probe or a wedge p.55
• To flip a probe holder from left to right or vice versa p.56
• Flipping a probe holder p.56
• To connect cables and tubes p.60
• Connecting cables and tubes p.60
• Scanner assembly and setup 53 p.61
• Figure 2 25 water tubing assembly p.61
• To connect the scanner p.63
• Connecting the scanner p.63
• Choosing and changing the probe holder spring tension p.64
• To choose and change the probe holder spring tension p.65
• Preparing the scanner for an inspection p.67
• Attaching the lanyard p.67
• To connect to the water pump p.68
• Installing the scanner on the pipe p.68
• Connecting to the water pump p.68
• To install the scanner on the pipe p.68
• To adjust the probe separation distance p.70
• Adjusting the probe separation distance p.70
• Using the brake system p.71
• To use the brake system p.71
• Operating the axseam scanner p.71
• Working with the scandeck module s feedback p.73
• Speed check p.73
• Laser button p.73
• Coupling check p.73
• To operate the scanner p.74
• Start acquisition button p.74
• Operating the scanner p.74
• To clean the scanner p.77
• Maintenance p.77
• Cleaning the scanner p.77
• To replace a wheel p.78
• Replacing wheels p.78
• To remove the yoke pivoting beam p.81
• Removing the yoke pivoting beam p.81
• Spare parts p.85
• Top assembly p.86
• Table 3 top assembly spare parts p.86
• Figure 6 1 top assembly exploded view p.86
• Chapter 6 78 p.86
• Table 3 top assembly spare parts continued p.87
• Spare parts 79 p.87
• Table 4 magnetic wheel spare parts p.88
• Magnetic wheel p.88
• Figure 6 2 magnetic wheel exploded view q8301797 p.88
• Chapter 6 80 p.88
• Encoder p.89
• Table 5 encoder spare parts p.89
• Spare parts 81 p.89
• Figure 6 3 encoder exploded view p.89
• Probe holder p.90
• Figure 6 4 probe holder exploded view p.90
• Chapter 6 82 p.90
• Table 6 probe holder spare parts p.91
• Spare parts 83 p.91
• Pring strong tension kit of 10 pieces red mark p.91
• Pring standard soft tension kit of 10 pieces blue mark p.91
• Pring medium tension kit of 10 pieces no color p.91
• Tofd yoke arm p.92
• Table 7 tofd yoke arm spare parts p.92
• Pair of yoke arms 30 mm left and right assemblies p.92
• Figure 6 5 tofd yoke arm exploded view p.92
• Chapter 6 84 p.92
• Table 7 tofd yoke arm spare parts continued p.93
• Spare parts 85 p.93
• Phased array yoke arm p.93
• Figure 6 6 phased array yoke arm exploded view p.93
• Yoke arm 38 55 mm right assembly p.94
• Table 8 phased array yoke arm spare parts p.94
• Figure 6 7 cables management exploded view p.94
• Chapter 6 86 p.94
• Cable management p.94
• Table 9 cable management spare parts p.95
• Spare parts 87 p.95
• Table 10 rear assembly part 1 spare parts p.96
• Rear assembly part 1 p.96
• Figure 6 8 rear assembly exploded view part 1 p.96
• Chapter 6 88 p.96
• Figure 6 9 rear assembly exploded view part 2 p.97
• Table 10 rear assembly part 1 spare parts continued p.97
• Spare parts 89 p.97
• Rear assembly part 2 p.97
• Table 11 rear assembly part 2 spare parts p.98
• Front assembly part 1 p.98
• Figure 6 10 front assembly exploded view part 1 p.98
• Chapter 6 90 p.98
• Table 12 front assembly part 1 spare parts p.99
• Spare parts 91 p.99
• Table 13 front assembly part 2 spare parts p.100
• Front assembly part 2 p.100
• Figure 6 11 front assembly exploded view part 2 p.100
• Chapter 6 92 p.100
• Specifications 93 p.101
• Specifications p.101
• General specifications p.101
• This chapter contains the general specifications and connector references for the axseam scanner p.101
• The general specifications for the axseam scanner are provided in table 14 on page 93 the overall dimensions are illustrated in figure 7 1 on page 95 wheel and probe holder offset values are illustrated in figure 7 2 on page 96 and yokes dimensions are illustrated in figure 7 3 on page 97 and figure 7 4 on page 98 p.101
• Table 14 general specifications p.101
• Table 15 operating environment specifications p.102
• Table 14 general specifications continued p.102
• Probes 254 mm 10 in od p.102
• Probes 114 mm 4 in od p.102
• Lb 35 kg p.102
• Inside scanning 1829 mm 72 in id p.102
• Inside 1219 mm 48 in id p.102
• Chapter 7 94 p.102
• Table 15 operating environment specifications continued p.103
• Specifications 95 p.103
• Figure 7 1 scanner dimensions p.103
• Specifications 97 p.105
• Figure 7 3 length and width measurements for the long pa yoke p.105
• Table 16 long yoke pa p.105
• The scanner to omniscan cable signal correspondence function and pinout is shown in table 18 on page 98 p.106
• The axseam scanner includes the following cables p.106
• Table 18 scanner to omniscan cable connector pin numbers and functions p.106
• Table 17 short yoke tofd p.106
• Scanner to omniscan mx2 or omniscan x3 instrument cable p.106
• Figure 7 4 length and width measurements for the short tofd yoke p.106
• Encoder cable p.106
• Connectors p.106
• Chapter 7 98 p.106
• The encoder cable connector pin numbering schematic and functions are shown in table 19 on page 100 p.107
• Table 18 scanner to omniscan cable connector pin numbers and functions p.107
• Specifications 99 p.107
• Figure 7 5 scanner to omniscan cable connectors pin numbering schematics p.107
• Figure 7 5 on page 99 contains the pin numbering schematics for the cable connectors p.107
• Chapter 7 100 p.108
• Table 19 scanner connector pin numbers and functions p.108
• Fsg t 05 clac40z p.108
• Figure 7 6 on page 100 contains the pin numbering schematic for the connector used on the axseam encoder p.108
• Figure 7 6 encoder cable pin numbering schematic p.108
• List of figures p.109
• List of tables p.111
• Index 105 p.113
• Index 106 p.114
• Index 107 p.115
• Index 108 p.116

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