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Инструкция по эксплуатации Страница: 6

Blue Weld digital plus 5500 + набор аксессуаров 802832 823324 Инструкция по эксплуатации онлайн [6/112] 190136

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





 



- RISK OF BURNS

 



 

- RISK OF TIPPING AND FALLING

  



      





  



            







- UNINTENDED USE

 



PROTECTIONS





          



- Electrode replacement or maintenance

 

          









STORAGE

 



 

 



           











Mobile resistance welding system (spot welding machine) with digital control by

microprocessor. Equipped with quick coupling for welding cables, makes changing the

tools immediate and easy, which means that lots of hot machining and spot welding



activities.

Their main characteristics are:

- automatic choice of the welding parameters;

- automatic recognition of the inserted tool;

 

- backlit LCD display that shows the controls and the set parameters;

The spot welding machine can operate on iron sheets with a low carbon content and

on galvanized iron sheets.



- Studder gun.

- Cable with earth clamp.

- Extractor with mass.

- Various electrodes.

- Consumables box.



- Manual clamp with cable pair.

- Pairs of electrode arms of different lengths and/or shapes for manual clamp (see

spare parts list).

- Manual “C” clamp with cables.

- Studder Kit without trigger, complete with earth cable (for contact welding without

using the push-button).





The main data relating to use and performance of the spot-welder are summarised on

the rating plate and have the following meanings:

1- Number of phases and frequency of power supply.

2- Power supply voltage.

3- Rated mains power with 50% duty cycle.

4- Mains power with permanent running (100%).

5- Maximum loadless voltage over electrodes.

6- Maximum current when electrodes are shorted.

7- Safety symbols, the meaning of which is given in chapter 1 “General safety rules

for resistance welding”.

8- Current to secondary when running permanently (100%).

Note: The rating plate shown is an example to show the meaning of the symbols and

numbers; the exact values of the technical properties of your spot-welder can be found

on the rating plate of the spot-welder itself.





- (*)Power supply voltage and frequency: 400V (±15%) ~ 2ph-50/60 Hz

or: 230V (±15%) ~ 1ph-50/60 Hz

- Electrical protection class: I

- Insulation class: H

- Enclosure protection rating: IP22

- Dimensions (LxWxH): 390x260x225mm

- Weight: 18.5kg

Input

- Max. power when spot-welding (S max): 16kVA

   

- Main supply delayed fuses: 16A (400V)/25A (230V)

- Automatic circuit-breaker: 16A (400V)/25A (230V)

   

(400V) - 3 x 4mm

(230V)

Output

- Loadless secondary voltage (U

max): 6V

- Max. spot-welding current (I

max): 3kA

- Spot-welding capacity (low carbon steel): max 1.5 + 1.5mm

(*)NOTES:

- The spot-welder can be supplied for a 400V or 230V power supply; make sure the

value on the data plate is correct.







1 - Control panel;

2 - Clamp cable attachment (dinse);

3 - 14-pin connector;



4 - Main switch;

5 - Power cable input;







Multifunction button

a) “

  

  



 MODE” FUNCTION:

selects “impulse” spot welding

(can only be activated with pneumatic



studder gun).

c) CHOOSING THE UNIT of MEASUREMENT:

keeping this key pressed for 3 seconds, the operator can set the units for

measuring the thickness of the sheets in “millimetres” [mm], “gauge” [ga] or

inches [in].



- / + Double function buttons

a) SHEET THICKNESS FUNCTION:

keeping the [+] key pressed increases the sheet thickness, while pressing the

[-] key decreases it.

b) TIME

SELECTION FUNCTION :

by keeping the [-] key pressed for 3 seconds, the welding time

can be

increased or decreased as to the value set automatically by the machine

;

 



Signals that the key must be pressed to prepare the machine for welding.



Shows the sheet thickness and possible alarm codes.



It can be activated by connecting the Studder gun either with or without trigger

(contact activation version).



Indicates the spot welding of plugs, rivets, washers and special washers with

suitable electrodes.



Indicates the spot welding of screws having a diameter of 4-6 and rivets having a

diameter of 5 with suitable electrode.



Indicates individual spot welding with suitable electrode.



Indicates sheet tempering with the carbon electrode.



Indicates sheet upsetting with the relative electrode.



Indicates intermittent spot welding for sheet patching with relative electrode.



Indicates the level of the welding time respect at the automatically set value

Blue Weld digital plus 5500 + набор аксессуаров 802832 823324 Инструкция по эксплуатации онлайн [6/112] 190136

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