Panasonic CU-TE12DKE Сервис мануал онлайн [5/80] 626612

Panasonic CS-TE12DKE / CU-TE12DKE Сервис мануал онлайн [5/80] 626618

2.3. Outdoor unit

CS-TE9DKE CU-TE9DKE / CS-TE12DKE CU-TE12DKE

Содержание

Air conditioner 1
Contents 1
Cs te9dke cu te9dke cs te12dke cu te12dke 1
Page page 1
Features 2
Functions 3
Product specifications 6
Specifications are subject to change without notice for further improvement 7
Specifications are subject to change without notice for further improvement 9
Dimensions 10
Wiring diagram 14
Electronic circuit diagram 16
Basic function 20
Internal setting temperature 20
Operation details 20
Cooling operation 21
During auto operation test run forced heating or odour removal operation and following for three minutes after the operation is stopped 21
During installation check mode and following for three minutes after checking 21
During on timer sampling and during preliminary operation 21
During operation and following for three minutes after the operation is stopped 21
For three minutes when plugged in the a c or the error reset button on remote controller is pressed 21
Frequency is decided after a completion of the starting control in 60 seconds 21
Indoor power relay control 21
Operating frequency of a compressor is decided according to temperature differences between remote controller setting and room temperatures a relative method which gives frequency changes based on the decided frequency will provide you with comfortable room environment that is not affected by operating conditions 21
Room air temperature control compressor control 21
Table b outdoor air temperature shifting 21
Table c fan speed shifting 21
Table d start up shifting 21
The power relay turns on under the following conditions 21
Thermostat control 21
Thermostat off temp 0 c operated in corresponding frequency 21
When room temp is below thermostat off temp continuously for 3 minutes or more it turns to thermostat off operation 21
Dry operation 22
Frequency is decided after a completion of starting control in 60 seconds 22
Frequency is decided after a completion of the starting control in 60 seconds 22
Heating operation 22
Thermostat control 22
Thermostat off temp 0 c operated in corresponding frequency 22
When room temp is below thermostat off temp continuously for 3 minutes or more it turns to thermostat off operation 22
When room temperature almost comes to thermostat off temp the operation turns to the maximum power 22
When room temperature almost comes to thermostat off temp the operation turns to the minimum power fan speed sslo 22
Airflow direction control 23
The horizontal louver is manually operated 23
The vertical louver is fully opened and move to the setting position when the unit is turned on with the remote controller 23
The vertical louver remains open position when the unit is turned off during operation 23
Vertical airflow louver angle 23
Vertical louver is controlled with vertical airflow direction button on remote controller and by operation conditions as shown in the table below 23
Quiet operation cooling mode cooling area of dry mode 24
Quiet operation under soft dry operation dry area at dry mode 24
Quiet operation heating 25
Fan motor control 26
Indoor fan control 26
Cooling operation 28
Cooling operation 29
Dry operation 29
Heating operation 29
Powerful operation 29
Automatic operation 30
Dry operation 30
Heating operation 30
Operation mode selection 30
Setting temperature shift in automatic operation 30
Auto restart control 31
Timer operation 24h real timer 31
Ionizer operation 32
Negative ion generator 32
Protection control 33
Seconds forced operation 33
Time delay safety control 33
Carry out test running to confirm that no abnormality occurs after the installation then explain to user the operation care and maintenance as stated in instructions please remind the customer to keep the operating instructions for future reference 40
Electrical work must be installed by a licensed electrician be sure to use the correct rating of the power plug and main circuit for the model to be installed 40
Installation instructions 40
Read the following safety precautions carefully before installation 40
Safety precautions 40
The caution items stated here must be followed because these important contents are related to safety the meaning of each indication used is as below incorrect installation due to ignoring of the instruction will cause harm or damage and the seriousness is classified by the following indications 40
The items to be followed are classified by the symbols 40
How to fix installation plate 43
Indoor unit 43
Indoor unit installation 43
Select the best location refer to select the best location section 43
To drill a hole in the wall and install a sleeve of piping 43
Connect the cable to the indoor unit 45
Connecting the piping 46
Install the outdoor unit 46
Outdoor unit 46
Select the best location refer to select the best location section 46
Evacuation of the equipment for europe oceania destination 47
Connect the cable to the outdoor unit 48
Pipe insulation 48
A chemical characteristics the chemical characteristics of r410a are similar to those of r22 in that both are chemically stable non flammable refrigerants with low toxicity however just like r22 the specific gravity of r410a gas is heavier than that of air because of this it can cause an oxygen deficiency if it leaks into a closed room since it collects in the lower area of the room it also generates toxic gas when it is directly exposed to a flame so it must be used in a well ventilated environment where it will not collect 49
About r410a refrigerant 49
B compositional change pseudo azeotropic characteristics r410a is a pseudo azeotropic mixture comprising the two components r32 and r125 multi component refrigerants with these chemical characteristics exhibit little compositional change even from phase changes due to vaporization or condensation which means that there is little change in the circulating refrigerant composition even when the refrigerant leaks from the gaseous section of the piping accordingly r410a can be handled in almost the same manner as the single component refrigerant r22 however when charging because there is a slight change in composition between the gas phase and the liquid phase inside a cylinder or other container charging should basically begin with the liquid side 49
C pressure characteristics as seen in table 2 the gas pressure of r410a is approximately 1 times as high as that of r22 at the same refrigerant temperature which means that special r410a tools and materials with high pressure specifications must be used for all refrigerant piping work and servicing 49
Converting air conditioners to r410a since it was declared in1974 that chlorofluorocarbons cfc hydro chlorofluorocarbons hcfc and other substances pose a destructive danger to the ozone layer in the earth s upper stratosphere 20 to 40 km above the earth measures have been taken around the world to prevent this destruction the r22 refrigerant which has conventionally been used in acs is an hcfc refrigerant and therefore possesses this ozone destroying potential international regulations the montreal protocol on ozone damaging substances and the domestic laws of various countries call for the early substitution of r22 by a refrigerant which will not harm the ozone layer 49
In acs the hfc refrigerant which has become the mainstream alternative is called r410a compared with r22 the pressure of r410a is approximately 1 times as high at the same refrigerant temperature but the energy efficiency is about the same consisting of hydrogen h fluorine f and carbon c r410a is an hfc refrigerant another typical hfc refrigerant is r407c while the energy efficiency of r407c is somewhat inferior to that of r410a it offers the advantage of having pressure characteristics which are about the same as those of r22 and is used mainly in packaged acs 49
Installation and servicing air conditioner using r410a 49
Outline 49
The characteristics of hfc r410a refrigerants 49
1 always replace the dryer of the outdoor unit at the same time the replacement dryer is wrapped in a vacuum pack replace it last among the refrigerating cycle parts start brazing as soon as you have opened the vacuum pack and begin the vacuuming operation within 2 hours 50
1 you can use the conventional r22 flaring tool if you need to buy a new tool buy the r410a type 50
2 use when it is necessary to detect small gas leaks 50
After finishing the installation check to make sure there is no refrigerant gas leaking 50
Cause the gas pressure of r410a is approximately 1 times as high as that of r22 a mistake in installation or servicing could result in a major accident it is essential that you use r410a tools and materials and that you observe the following precautions to ensure safety 50
D r410a refrigerating machine oil conventionally mineral oil or a synthetic oil such as alkylbenzene has been used for r22 refrigerating machine oil because of the poor compatibility between r410a and conventional oils like mineral oil however there is a tendency for the refrigerating machine oil to collect in the refrigerating cycle for this reason polyester and other synthetic oils which have a high compatibility with r410a are used as refrigerating machine oil because of the high hygroscopic property of synthetic oil more care must be taken in its handling than was necessary with conventional refrigerating machine oils also these synthetic oils will degrade if mixed with mineral oil or alkylbenzene causing clogging in capillary tubes or compressor malfunction do not mix them under any circumstances 50
Do not perform any alterations on the ac unit under any circumstances have all repair work done by a specialist incorrect repairs can result in a water leakage electric shock fire etc 50
Do not use any refrigerant other than r410a in acs that have been used with r410a 50
For other installation work you should have the usual tools such as screwdrivers a metal cutting saw an electrical drill a hole core drill 65 or 70 dia a tape measure a level a thermometer a clamp meter an insulation tester a voltmeter etc 50
If any refrigerant gas leaks while you are working ventilate the room toxic gas may be generated if refrigerant gas is exposed to a direct flame 50
In order to prevent an r410a ac from mistakenly being charged with any other refrigerant the diameter of the 3 way valve service port on the outdoor unit has been changed also to increase its ability to withstand pressure the opposing dimensions have been changed for the refrigerant pipe flaring size and flare nut accordingly when installing or servicing refrigerant piping you must have both the r410a and ordinary tools listed below 50
Necessary tools 50
Safety measures when installing servicing refrigerant piping 50
Tools for installing servicing refrigerant piping 50
When installing or transferring an ac do not allow any air or substance other than r410a to mix into the refrigeration cycle if it does the pressure in the refrigeration cycle can become abnormally high possibly causing an explosion and or injury 50
When installing or transferring an ac follow the instructions in the installation instructions carefully incorrect installation can result in an abnormal refrigeration cycle or water leakage electric shock fire etc 50
Because the pressure is higher for the r410a type the conventional type cannot be used 51
Copper tube gauge for clearance adjustment used when flaring with the conventional flaring tool clutch type 51
Flaring tool clutch type 51
In the r410a flaring tool the receiving hole for the clamp bar is enlarged so the clearance from the clamp bar can be set to 0 0 mm and the spring inside the tool is strengthened to increase the strength of the pipe expanding torque this flaring tools can also be used with r22 piping so we recommend that you select it if you are buying a new flaring tool 51
Manifold gauge 51
R410a tools 51
The shape of the manifold ports has been changed to prevent the possibility of mistakenly charging with another type of refrigerant 51
This gauge makes it easy to set the clearance for the copper tube to 1 1 mm from the clamp bar of the flaring tool 51
Torque wrenches 51
R410a tools which are usable for r22 models 53
Piping materials 54
Processing and connecting piping materials 54
Refrigerant piping work 54
A check to make sure there is no scratches dust etc on the flare and union 55
B align the flared surface with the axial center of the union 55
C use a torque wrench and tighten to the specified torque the tightening torque for r410a is the same as the conventional torque value for r22 be careful because if the torque is too weak it may lead to a gas leak if it is too strong it may split the flare nut or make it impossible to remove the flare nut 55
Procedure and precautions for flare connection 55
Storing and managing piping materials 56
Inspecting gas leaks with a vacuum pump for new installations using new refrigerant piping 57
Installation transferring servicing 57
Ac units replacement using existing refrigerant piping 58
Recharging refrigerant during servicing 58
Refrigerant compatibility using r410a refrigerant in r22 acs and vice versa 58
Transferring using new refrigerant piping 58
Brazing 60
Servicing tips 60
About lead solder pbf 61
Servicing information 61
Troubleshooting 62
Carry on the measurements of pressure electric current and temperature fifteen minutes after an operation is started 63
Breakdown self diagnosis function 64
Self diagnosis function three digits alphanumeric code 64
Although operation forced to stop when abnormality detected emergency operation is possible for certain errors refer to error codes table by using remote controller or auto switch at indoor unit however the remote controller signal receiving sound is changed from one beep to four beep sounds 65
Error code table 65
The memory data of error code is erased when the power supply is cut off or press the auto switch until beep sound heard following by pressing the reset button at remote controller 65
Disassembly of indoor unit 66
Disassembly of parts 66
Removal of front grille 66
Removal of the front panel 66
Removal of control board 67
Removal of control board box 68
Removal of fan motor and cross flow fan 68
Removal of air swing motor for vertical and horizontal louvers 69
Removal of front panel open close motor 69
Disassembly of outdoor unit 70
Removal of cabinet top plate and cabinet front plate 70
Removal of control cover 2 3 way valve covers and terminal cover 70
Removal of control plate casing 71
Removal of control board 72
Removal of propeller fan and fan motor 73
Operation characteristics 74
Technical data 74
Cs te12dke cu te12dke 76
Cs te9dke cu te9dke 76
Sensible capacity chart 76
Exploded view and replacement parts list 77
Exploded view indoor unit 77
All parts are supplied from acd japan 78
O marked parts are recommended to be kept in stock 78
Replacement parts list indoor unit 78
The non numbered parts are not kept as standard service parts 78
Exploded view outdoor unit 79
Acd printed in japan 80
All parts are supplied from acd japan 80
O marked parts are recommended to be kept in stock 80
Replacement parts list outdoor unit 80

Panasonic CU-TE12DKE Сервис мануал онлайн [5/80] 626612

Содержание

Похожие устройства