Grundfos AP 50B.50.11.A1.V Руководство по эксплуатации онлайн
AP35B, AP50B
Ðóêîâîäñòâî ïî ìîíòàæó è ýêñïëóàòàöèè
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Installation and operating instructions
Montage- und Betriebsanleitung
GRUNDFOS
INSTRUCTIONS
Содержание
- Ap35b ap50b 1
- Declaration of conformity 2
- Konformitätserklärung 2
- Çàÿâëåíèå î ñîîòâåòñòâèè 2
- Êâàëèôèêàöèÿ è îáó åíèå ïåðñîíàëà 3
- Îáîçíà åíèÿ ñèìâîëîâ áåçîïàñíîñòè 3
- Îáùèå ïîëîæåíèÿ 3
- Ñîäåðæàíèå 3
- Óêàçàíèÿ ïî òåõíèêå áåçîïàñíîñòè 3
- Íàçíà åíèå 4
- Íåäîïóñòèìûå ñïîñîáû ýêñïëóàòàöèè 4
- Îáùèå ñâåäåíèÿ 4
- Îïàñíîñòè âîçíèêàþùèå ïðè íåñîáëþäåíèè óêàçàíèé ïî òåõíèêå áåçîïàñíîñòè 4
- Ðàáîòû ïðîâîäèìûå ñ ó åòîì òðåáîâàíèé òåõíèêè áåçîïàñíîñòè 4
- Ñàìîâîëüíàÿ ïåðåäåëêà è èçãîòîâëåíèå çàïàñíûõ àñòåé 4
- Óêàçàíèÿ ïî òåõíèêå áåçîïàñíîñòè äëÿ îáñëóæèâàþùåãî ïåðñîíàëà îïåðàòîðà 4
- Óêàçàíèÿ ïî òåõíèêå áåçîïàñíîñòè ïðè âûïîëíåíèè ðàáîò ïî òåõíè åñêîìó îáñëóæèâàíèþ ïðîâåðêå êîíòðîëþ è ìîíòàæó 4
- Ïîäêëþ åíèå ýëåêòðîîáîðóäîâàíèÿ 5
- Ïðàâèëà ïî òåõíèêå áåçîïàñíîñòè 5
- Óðîâåíü çâóêà 5
- Óñëîâèÿ õðàíåíèÿ è ýêñïëóàòàöèè 5
- Tm01 3595 4998 tm01 3596 4998 6
- Åñëè íàñîñ ñîåäèíåí ñ òðóáîïðîâîäîì íàïîðíûì ðóêàâîì óñòàíîâèòå íàñîñ â åãî ðàáî åå ïîëîæåíèå 6
- Ìîíòàæ íàñîñà äîëæåí âûïîëíÿòüñÿ ñïåöèàëüíî îáó åííûì ïåðñîíàëîì íåîáõîäèìî èñêëþ èòü îïàñíîñòü êîíòàêòà ïåðñîíàëà ñ ðàáî èì êîëåñîì íàñîñà 6
- Íàñîñ ìîæåò ýêñïëóàòèðîâàòüñÿ êàê â ãîðèçîíòàëüíîì òàê è â âåðòèêàëüíîì ïîëîæåíèè ñìîòðèòå ðèñ 3 ïðè íåïðåðûâíîé ýêñïëóàòàöèè ýëåêòðîäâèãàòåëü è âïóñê íàñîñà äîëæíû ïîñòîÿííî íàõîäèòüñÿ íèæå óðîâíÿ ïåðåêà èâàåìîé æèäêîñòè ðèñ 3 6
- Íàñîñû ñ òðåõôàçíûì ýëåêòðîäâèãàòåëåì äîëæíû ïîäêëþ àòüñÿ ê âíåøíåìó ïóñêàòåëþ ñ äèôôåðåíöèàëüíûì ðàñöåïèòåëåì íîìèíàëüíîå çíà åíèå òîêà ïóñêàòåëÿ ýëåêòðîäâèãàòåëÿ äîëæíî ñîîòâåòñòâîâàòü ïàðàìåòðàì ýëåêòðîîáîðóäîâàíèÿ óêàçàííûì íà ôèðìåííîé òàáëè êå ñ íîìèíàëüíûìè äàííûìè íàñîñà åñëè ê íàñîñó ñ òðåõôàçíûì ýëåêòðîäâèãàòåëåì ïîäêëþ åí ïîïëàâêîâûé âûêëþ àòåëü òî ïóñêàòåëü ýëåêòðîäâèãàòåëÿ äîëæåí áûòü ýëåêòðîìàãíèòíîãî òèïà íàñîñû ñ îäíîôàçíûì ýëåêòðîäâèãàòåëåì îáîðóäîâàíû òåïëîâîé çàùèòîé îò ïåðåãðóçêè è íå òðåáóþò íèêàêîé äîïîëíèòåëüíîé çàùèòû 6
- Íè â êîåì ñëó àå íå èñïîëüçîâàòü äëÿ ïîäúåìà èëè îïóñêàíèÿ íàñîñà ýëåêòðîêàáåëü 6
- Ïîëîæåíèå íàñîñà 6
- Ïðè ïåðåãðóçêå ýëåêòðîäâèãàòåëü áóäåò àâòîìàòè åñêè îñòàíàâëèâàòüñÿ ïîñëå òîãî êàê ýëåêòðîäâèãàòåëü îñòûíåò äî íîðìàëüíîé òåìïåðàòóðû àâòîìàòè åñêè ïðîèçîéäåò åãî ïîâòîðíûé çàïóñê 6
- Ïðè ñòàöèîíàðíîì ìîíòàæå ðåêîìåíäóåòñÿ óñòàíàâëèâàòü â íàïîðíîé ëèíèè òðóáíóþ ìóôòó ñ îáðàòíûì êëàïàíîì è çàïîðíîé àðìàòóðîé åñëè â êîëîäöå óñòàíàâëèâàåòñÿ íàñîñ ñ ìèíèìàëüíîé ñâîáîäíîé äëèíîé êàáåëÿ 100 ìì ñì ðèñ 5 òî ìèíèìàëüíûå ðàçìåðû êîëîäöà äîëæíû ñîîòâåòñòâîâàòü óêàçàííûì íà ðèñ 2 äàëåå ãàáàðèòû êîëîäöû äîëæíû âûáèðàòüñÿ â çàâèñèìîñòè îò òîãî êàêîå ñîîòíîøåíèå ìåæäó îáúåìîì ïîñòóïàþùåé â êîëîäåö âîäû è ðàáî èìè õàðàêòåðèñòèêàìè íàñîñà ðèñ 2 6
- Ïðîâåðêà íàïðàâëåíèÿ âðàùåíèÿ 6
- Ñîåäèíåíèÿ 6
- Òîëüêî äëÿ íàñîñîâ ñ òðåõôàçíûì ýëåêòðîäâèãàòåëåì ïðîâåðêó íàïðàâëåíèÿ âðàùåíèÿ íàñîñà íåîáõîäèìî ïðîâåðÿòü âñÿêèé ðàç êàê îí óñòàíàâëèâàåòñÿ íà íîâîì ìåñòå ýêñïëóàòàöèè ïîðÿäîê ïðîâåðêè íàïðàâëåíèÿ âðàùåíèÿ íàñîñà 1 óñòàíîâèòü íàñîñ òàê òîáû ìîæíî áûëî âèäåòü âåíòèëÿòîð 2 âêëþ èòü íàñîñ íà êîðîòêîå âðåìÿ 3 çàìåòèòü íàïðàâëåíèå âðàùåíèÿ êðûëü àòêè âåíòèëÿòîðà ïðàâèëüíîå íàïðàâëåíèå âðàùåíèÿ ïîêàçûâàåò ñòðåëêà íà âåðõíåé àñòè êîðïóñà íàñîñà ïî àñîâîé ñòðåëêå åñëè ñìîòðåòü ñíèçó åñëè âåíòèëÿòîð âðàùàåòñÿ â ïðîòèâîïîëîæíîì íàïðàâëåíèè èçìåíèòü íàïðàâëåíèå âðàùåíèÿ äëÿ åãî ïîìåíÿòü ìåñòàìè ïîäêëþ åíèå äâóõ ôàç ýëåêòðîäâèãàòåëÿ åñëè íàñîñ ïîäêëþ åí ê òðóáîïðîâîäó ïîðÿäîê ïðîâåðêè íàïðàâëåíèÿ âðàùåíèÿ íàñîñà ñëåäóþùèé 1 âêëþ èòü íàñîñ è çàìåðèòü îáúåìíóþ ïîäà ó èëè íàïîð 2 îñòàíîâèòü íàñîñ è ïîìåíÿòü ìåñòàìè ïîäêëþ åíèå äâóõ ôàç ýëåêòðîäâèãàòåëÿ 3 âíîâü âêëþ èòü íàñîñ è îïÿòü çàìåðèòü îáúåìíóþ ïîäà ó èëè íàïîð 4 îñòàíîâèòü íàñîñ 5 ñðàâíèòü ðåçóëüòàòû çàìåðîâ ïîëó åííûõ â ïï 1 è 3 ïðàâèëüíûì 6
- Tm01 3597 4998 7
- Â ñîåäèíåíèÿõ òðóáíûõ íàïðàâëÿþùèõ íåäîïóñòèì îñåâîé çàçîð òàê êàê ïðè ýêñïëóàòàöèè íàñîñà ýòî áóäåò âûçûâàòü ïîâûøåííûé øóì 7
- Âíèìàíèå 7
- Çàïðåùåíî îïóñêàòü êîíåö êàáåëÿ â âîäó òàê êàê â ïðîòèâíîì ñëó àå âîäà ìîæåò ïðîíèêíóòü åðåç êàáåëü â îáìîòêè ýëåêòðîäâèãàòåëÿ 7
- Íàñîñ äîëæåí óñòàíàâëèâàòüñÿ òàêèì îáðàçîì òîáû ïðèåìíîå îòâåðñòèå íå ìîãëî ïîëíîñòüþ èëè àñòè íî çàáèâàòüñÿ øëàìîì ãðÿçüþ èëè àíàëîãè íûìè ìàòåðèàëàìè ðåêîìåíäóåòñÿ óñòàíàâëèâàòü íàñîñ íà ïðî íîå îñíîâàíèå ñìîòðèòå ðèñ 4 ðèñ 4 7
- Î èñòèòü êîëîäåö îò êàìíåé ùåáíÿ îáëîìêîâ è ò ï è ëèøü ïîñëå ýòîãî ìîæíî îïóñêàòü íàñîñ 7 óñòàíîâèòü ïîëóìóôòó àâòîìàòè åñêîé ìóôòû íà íàïîðíûé ïàòðóáîê íàñîñà çàòåì óñòàíîâèòü íàïðàâëÿþùèé êóëà îê ìåæäó òðóáíûìè íàïðàâëÿþùèìè ïîñëå åãî îïóñòèòü íàñîñ â êîëîäåö ñ ïîìîùüþ öåïè çàêðåïëåííîé çà ðó êó äëÿ åãî òðàíñïîðòèðîâêè êîãäà íàñîñ äîñòèãíåò íèæíåé àñòè àâòîìàòè åñêîé òðóáíîé ìóôòû ïðîèçîéäåò àâòîìàòè åñêîå ãåðìåòè íîå ñîåäèíåíèå åãî ñ íàïîðíîé ìàãèñòðàëüþ 8 öåïü ïîâåñèòü íà ñîîòâåòñòâóþùèé êðþê íàâåðõó êîëîäöà 9 ïîäîãíàòü äëèíó êàáåëÿ ýëåêòðîäâèãàòåëÿ äëÿ åãî íàìîòàòü åãî íà ðàçãðóçî íîå ïðèñïîñîáëåíèå èñêëþ àþùåå íàòÿæåíèå êàáåëÿ òàê òîáû â ïðîöåññå ýêñïëóàòàöèè èñêëþ èòü åãî ïîâðåæäåíèå ïðèñïîñîáëåíèå äëÿ ðàçãðóçêè êàáåëÿ îò ìåõàíè åñêîãî íàïðÿæåíèÿ çàêðåïèòü íà ñîîòâåòñòâóþùåì êðîíøòåéíå â âåðõíåé àñòè êîëîäöà ñëåäèòü çà òåì òîáû êàáåëü íå èìåë ïåðåãèáîâ èëè ñîîòâåòñòâåííî íå áûë çàæàò 7
- Ïðè íåïðåðûâíîì ðåæèìå ýêñïëóàòàöèè ïåðåä óñòàíîâêîé íàñîñà íåîáõîäèìî óäàëèòü èç êîëîäöà øëàì ãðàâèé è ò ï 7
- Ñìîòðèòå ðèñ a è b íà ñòð 48 è 49 ïðè ñòàöèîíàðíîé óñòàíîâêå íàñîñû ìîãóò ìîíòèðîâàòüñÿ íà íåïîäâèæíîé àâòîìàòè åñêîé òðóáíîé ìóôòå è ýêñïëóàòèðîâàòüñÿ ïîëíîñòüþ èëè àñòè íî ïîãðóæåííûìè â ïåðåêà èâàåìóþ æèäêîñòü 1 íà âíóòðåííåé êðîìêå îòâåðñòèÿ êîëîäöà íåîáõîäèìî çàñâåðëèòü îòâåðñòèÿ ïîä êðåïåæ êðîíøòåéíà äëÿ òðóá àòîé íàïðàâëÿþùåé êðîíøòåéí ïðåäâàðèòåëüíî çàôèêñèðîâàòü äâóìÿ âñïîìîãàòåëüíûìè âèíòàìè 2 óñòàíîâèòü íèæíþþ àñòü àâòîìàòè åñêîé òðóáíîé ìóôòû íà äíî êîëîäöà âûñòàâèòü ñòðîãî âåðòèêàëüíî ïðè ïîìîùè îòâåñà çàòåì ïðèâåðíóòü àâòîìàòè åñêóþ òðóáíóþ ìóôòó êî äíó êîëîäöà î åíü ìîùíûìè ðàçæèìíûìè áîëòàìè åñëè ïîâåðõíîñòü äíà íåðîâíàÿ óñòàíîâèòü ïîä àâòîìàòè åñêóþ ìóôòó ñîîòâåòñòâóþùèå îïîðû òàê òîáû ïðè çàòÿãèâàíèè áîëòîâ îíà ñîõðàíÿëà ãîðèçîíòàëüíîå ïîëîæåíèå 3 âûïîëíèòü ìîíòàæ íàïîðíîãî òðóáîïðîâîäà èñïîëüçóÿ îáùåïðèíÿòûå èçâåñòíûå ñïîñîáû ñáîðêè èñêëþ àþùèå âîçíèêíîâåíèå â òðóáîïðîâîäå âíóòðåííèõ íàïðÿæåíèé ðàñòÿæåíèÿ è äåôîðìàöèè 4 òðóáíûå íàïðàâëÿþùèå ââåñòè â êîëüöà íà íèæíåé 7
- Ñìîòðèòå ðèñ ñ ñòð 50 äëÿ óñòàíîâêè àâòîíîìíî ýêñïëóàòèðóþùåãîñÿ íàñîñà ê íàïîðíîìó ïàòðóáêó íåîáõîäèìî ïðèñîåäèíèòü ïðÿìîóãîëüíîå êîëåíî 90 íàñîñ ïðè ìîíòàæå ìîæåò ñîåäèíÿòüñÿ ñ íàïîðíûì ðóêàâîì èëè æåñòêèì òðóáîïðîâîäîì ñ êëàïàíàìè äëÿ îáëåã åíèÿ ïðîöåññà òåõîáñëóæèâàíèÿ íàñîñà ñîåäèíèòå íàïîðíûé òðóáîïðîâîä ñ íàñîñîì åðåç ãèáêèé ïàòðóáîê èëè òðóáíóþ ìóôòó òîáû óïðîñòèòü èõ ðàçáîðêó ïðè äåìîíòàæå åñëè ïðèìåíÿåòñÿ øëàíã èëè ãèáêèé ðóêàâ íåîáõîäèìî îáåñïå èòü óñëîâèÿ êîòîðûå èñêëþ àþò îáðàçîâàíèå ïåðåãèáîâ à åãî âíóòðåííèé äèàìåòð äîëæåí ñîîòâåòñòâîâàòü ðàçìåðó íàïîðíîãî ïàòðóáêà íàñîñà åñëè íàñîñ ìîíòèðóåòñÿ â æåñòêîì òðóáîïðîâîäå íåîáõîäèìî ïîñëåäîâàòåëüíî óñòàíîâèòü â íàïîðíîé ëèíèè ìóôòó îáðàòíûé êëàïàí è çàïîðíóþ àðìàòóðó â óêàçàííîé ïîñëåäîâàòåëüíîñòè íà èíàÿ îò íàñîñà îïóñòèòü íàñîñ â ïåðåêà èâàåìóþ æèäêîñòü åñëè íàñîñ óñòàíàâëèâàåòñÿ äëÿ ïåðåêà èâàíèÿ ãðÿçíîé âîäû èëè íà íåðîâíîé ïîâåðõíîñòè ðåêîìåíäóåòñÿ â îñíîâàíèå íàñîñà óëîæèòü êèðïè è 7
- Óñòàíîâêà àâòîíîìíî ýêñïëóàòèðóþùåãîñÿ íàñîñà 7
- Óñòàíîâêà íàñîñà ñ ïîìîùüþ àâòîìàòè åñêîé ìóôòû 7
- Ââîä â ýêñïëóàòàöèþ 8
- Ìàñëî 8
- Ðåãóëèðîâêà ïîëîæåíèÿ ïîïëàâêîâîãî âûêëþ àòåëÿ 8
- Óõîä è òåõíè åñêîå îáñëóæèâàíèå 8
- Çàãðÿçíåííûé íàñîñ 9
- Êîìïëåêò äëÿ òåõíè åñêîãî îáñëóæèâàíèÿ 9
- Êîíñòðóêöèÿ íàñîñà 9
- Îáíàðóæåíèå è óñòðàíåíèå íåèñïðàâíîñòåé 10
- Ñáîð è óäàëåíèå îòõîäîâ 11
- Applications 12
- Contents 12
- General description 12
- Sound pressure level 12
- Storage and operating conditions 12
- As a precaution the pump must be con nected to a socket with earth connection the installation must be fitted with an earth leakage circuit breaker elcb with a tripping current 30 ma the pump must be connected to an exter nal mains switch with a minimum contact gap of 3 mm in all poles if the pump is not installed close to the switch this must be of a lockable type 13
- Checking of direction of rotation 13
- Connection 13
- Electrical connection 13
- For permanent installation it is recommended to fit a union a non return valve and an isolating valve in the discharge pipe if the pump is installed in a pit with a minimum free cable length of 100 mm see fig 5 the minimum pit dimensions must be as shown in fig 2 furthermore the pit should be dimensioned accord ing to the relation between the water flow to the pit and the pump performance fig 2 13
- Installation 13
- Note depending on local regulations a pump with 10 metres of mains cable must be used if the pump is used as a portable pump for different applications the electrical connection should be carried out in ac cordance with local regulations the operating voltage and frequency are marked on the pump nameplate please make sure that the mo tor is suitable for the electricity supply on which it will be used 13
- Pump installation in wells must be carried out by specially trained persons 13
- Pump location 13
- Safety 13
- Start the pump and check the quantity of water or the discharge pressure 4 stop the pump 5 compare the results taken under points 1 and 3 the connection which gives the larger quantity of water or the higher pressure is the correct direc tion of rotation 13
- The installation of the pump must be car ried out by specially trained persons care must be taken to ensure that persons cannot come into contact with the pump impeller 13
- The pump can be used in vertical or horizontal posi tion see fig 3 during continuous operation the motor and the pump inlet must always be completely covered by the pumped liquid fig 3 13
- Three phase pumps must be connected to an exter nal motor starter with differential release the nomi nal current of the motor starter must correspond to the electrical data marked on the pump nameplate if a level switch is connected to a three phase pump the motor starter must be magnetically operated single phase pumps incorporate thermal overload protection and require no additional motor protec tion note if the motor is overloaded it will stop automat ically when it has cooled to normal temperature it will restart automatically 13
- Three phase pumps only the direction of rotation should be checked every time the pump is connected to a new installation check the direction of rotation as follows 1 position the pump so that the impeller can be ob served 2 start the pump for a short period 3 observe the rotation of the impeller the correct direction of rotation is indicated by an arrow on the top of the motor clockwise when seen from the bottom if the impeller rotates in the wrong direction reverse the direction of rotation by in terchanging two of the phases to the motor if the pump is connected to a piping system the di rection of rotation can be checked as follows 1 start the pump and check the quantity of water or the discharge pressure 2 stop the pump and interchange two of the phases to the motor 13
- Tm01 3595 4998 tm01 3596 4998 13
- Adjust the length of the motor cable by coiling it up on a relief fitting so the cable is not damaged during operation fasten the relief fitting to a suit able bracket at the top of the pit make sure that the cables are not sharply bent or pinched note the end of the cable must not be submerged as water may penetrate through the cable into the motor 14
- Continuous operation during continuous operation the pump must always be completely covered by the pumped liquid 14
- Free standing installation 14
- In the case of permanent installation the pit must be cleared of sludge pebbles etc before the pump is installed 14
- Installation on auto coupling 14
- Intermittent operation for pumps supplied with a level switch the differ ence in level between start and stop can be set by adjusting the free cable between the level switch and the pump handle the longer the length of free cable the larger the dif ference in level between start and stop the pump is allowed to run for maximum 5 minutes per 30 minutes without the motor being submerged in the liquid fig 5 14
- See fig c page 50 for free standing installation of the pumps fit a 90 elbow to the discharge port the pump can be in stalled with a hose or rigid pipe and valves in order to facilitate service of the pump fit a flexible union or coupling to the discharge line for easy sepa ration if a hose is used make sure that the hose does not buckle and that the inside diameter of the hose matches that of the discharge port if a rigid pipe is used the union or coupling non return valve and isolating valve should be fitted in the sequence mentioned as seen from the pump side lower the pump into the liquid if the pump is installed in muddy conditions or on un even ground it is recommended to support the pump on bricks 14
- See figs a and b pages 48 and 49 pumps for permanent installation can be installed on a stationary auto coupling and operated completely or partially submerged in the pumped liquid 1 drill mounting holes for guide rail bracket on the inside of the pit and fasten the guide rail bracket provisionally with two screws 2 place the auto coupling base unit on the bottom of the pit use a plumb line to establish the cor rect positioning fasten with heavy duty expan sion bolts if the bottom of the pit is uneven the auto coupling base unit must be supported so that it is level when being fastened 3 assemble the discharge line in accordance with the generally accepted procedures and without exposing the line to distortion or tension 4 insert the guide rails in the rings of the auto cou pling base unit and adjust the length of the rails accurately to the guide rail bracket 5 unscrew the provisionally fastened guide rail bracket fit it on top of the guide rails and finally fasten it firmly to the pi 14
- Setting of level switch 14
- Tm01 3597 4998 14
- Tm01 3599 1899 14
- When the pipe hose has been connected place the pump in its operating position do not lift or lower the pump by means of the electric cable position the pump so that the pump inlet will not be blocked or partly blocked by sludge mud or similar materials it is recommended to place the pump on a solid base see fig 4 fig 4 14
- Contaminated pumps 15
- Maintenance and service 15
- Pump construction 15
- Service kits 15
- Start up 15
- Disposal 16
- Fault finding chart 16
- 200 300 700 500 r 2 ¾ 130 261 17
- A b c d e f g i j k 17
- D eine pumpe mit autokupplung 17
- Gb 1 pump installation on auto coupling 17
- L m n o p r s t u z 17
- Ru íàñîñ ñ àâòîìàòè åñêîé ìóôòîé 17
- Ø600 ø600 304 135 82 85 65 100 63 150 17
- 200 300 700 335 330 r 2 ¾ 130 261 18
- 600 304 135 82 85 26 100 63 150 18
- A b c d e f g i j k 18
- D zwei pumpen mit autokupplung 18
- Gb 2 pump installation on auto coupling 18
- L m n o p r s t u z 18
- Ru äâà íàñîñà ñ àâòîìàòè åñêîé ìóôòîé 18
- D freistehender einbau 19
- Gb free standing installation 19
- Ru îòäåëüíî ñòîÿùèé íàñîñ 19
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