Kawasaki NINJA ZX12R (2000) Инструкция по эксплуатации онлайн
Содержание
- Forward ch 0 1
- Kawasaki 2
- Motorcycle 2
- Ninja zx 12r 2
- Service manual 2
- Quick reference guide 3
- List of abbreviations 4
- Read owner s manual before operating 4
- Emission control information 5
- Tampering with noise control system prohibited 6
- A warning 7
- Caution 7
- Foreword 7
- How to use this manual 7
- Kawasaki 8
- Model application 8
- Part no 99924 1253 01 8
- General info ch 1 9
- General information 9
- General information 1 1 9
- Table of contents 9
- 2 general information 10
- Before servicing 10
- Before servicing 11
- General information 1 3 11
- Wire cross section name of wire color 11
- Wire strands 11
- Yellow 11
- Yellow red 11
- 4 general information 12
- Model identification 12
- General information 1 5 13
- General specifications 13
- 6 general information 14
- General specifications 14
- General information 1 7 15
- Periodic maintenance chart 15
- 8 general information 16
- Honeycomb type catalytic converter 16
- Technical information kleen kawasaki low exhaust emission system 16
- General information 1 9 17
- Technical information kleen kawasaki low exhaust emission system 17
- 10 general information 18
- Technical information monocoque frame 18
- Caution 19
- Feature 19
- General information 1 11 19
- Specification 19
- Technical information spark plug 19
- 12 general information 20
- Basic torque for general fasteners 20
- Torque and locking agent 20
- General information 1 13 21
- Torque and locking agent 21
- 14 general information 22
- Torque and locking agent 22
- General information 1 15 23
- Torque and locking agent 23
- 16 general information 24
- Special tools and sealant 24
- General information 1 17 25
- Special tools and sealant 25
- 18 general information 26
- Special tools and sealant 26
- General information 1 19 27
- Special tools and sealant 27
- _________ i 27
- 20 general information 28
- Special tools and sealant 28
- General information 1 21 29
- Special tools and sealant 29
- General information 1 23 31
- Caution of inlet air pressure 33
- General information 1 25 33
- Sensor i nstai i at i on 33
- 26 general information 34
- Cable wire and hose routing 34
- Viewed from right side 34
- Cable wire and hose routing 35
- General information 1 27 35
- General information 1 29 37
- O m cr 0 37
- General information 1 31 39
- General information 1 33 41
- California model 45
- General information 1 37 45
- Digital fuel injection dfi system 47
- Digital fuel injection dfi system 2 1 47
- Fuel injection ch 2 47
- Table of contents 47
- 2 digital fuel injection dfi system 48
- Digital fuel injection dfi system 2 3 49
- Exploded view 49
- 4 digital fuel injection dfi system 50
- Exploded view 50
- Digital fuel injection dfi system 2 5 51
- Exploded view 51
- 6 digital fuel injection dfi system 52
- Specifications 52
- Specifications 53
- ________________________ digital fuel injection dfi system 2 7 53
- 8 digital fuel injection dfi system 54
- Throttle grip and cables 54
- Warning 54
- Digital fuel injection dfi system 2 9 55
- Fast idle cable 55
- Warning 55
- 10 digital fuel injection dfi system 56
- A warning 56
- Throttle body assy 56
- Caution 57
- Throttle body assy 57
- _______________________ eg g fuel injection ph system 2 11 57
- 12 digital fuel injection dfi system 58
- Caution 58
- Throttle body assy 58
- Warning 58
- Digital fuel injection dfi system 2 13 59
- Throttle body assy 59
- Warning 59
- 14 digital fuel injection dfi system 60
- Caution 60
- Throttle body assy 60
- Warning 60
- Air line 61
- Caution 61
- Digital fuel injection dfi system 2 15 61
- Warning 61
- 16 digital fuel injection dfi system 62
- A warning 62
- Air line 62
- A warning 63
- Caution 63
- Digital fuel injection dfi system 2 17 63
- Fuel tank 63
- 18 digital fuel injection dfi system 64
- Caution 64
- Fuel tank 64
- Warning 64
- Digital fuel injection dfi system 2 19 65
- Fuel tank 65
- 20 digital fuel injection dfi system 66
- Caution 66
- Fuel tank 66
- Warning 66
- Dfi system 69
- Digital fuel injection dfi system 2 23 69
- 24 digital fuel injection dfi system 70
- Dfi system 70
- Terminal names 70
- Terminal numbers of ecu connectors 70
- Dfi servicing precautions 71
- Digital fuel injection dfi system 2 25 71
- 26 digital fuel injection dfi system 72
- Dfi servicing precautions 72
- Caution 73
- Digital fuel injection dfi system 2 27 73
- Outline 73
- Troubleshooting the dfi system 73
- 28 digital fuel injection dfi system 74
- Troubleshooting the dfi system 74
- Digital fuel injection dfi system 2 29 75
- Troubleshooting the dfi system 75
- 30 digital fuel injection dfi system 76
- Troubleshooting the dfi system 76
- Digital fuel injection dfi system 2 31 77
- 32 digital fuel injection df1 system 78
- Inquiries to rider 78
- Troubleshooting the dfi system 78
- Digital fuel injection dfi system 2 33 79
- Troubleshooting the dfi system 79
- 34 digital fuel injection dfi system 80
- Problem chart 80
- Troubleshooting the dfi system 80
- Digital fuel injection dfi system 2 35 81
- Troubleshooting the dfi system 81
- 36 digital fuel injection dfi system 82
- Troubleshooting the dfi system 82
- Caution 83
- Digital fuel injection dfi system 2 37 83
- 38 digital fuel injection dfi system 84
- Battery c in the frame 84
- Check the ecu power source voltage with the hand tester o position the terminal in accordance with terminal numbers of ecu 84
- Connectors in this chapter figure 84
- Ecu the ecu itself cannot be checked or serviced 84
- Harness and repair or replace them if necessary 84
- If no continuity check the connector the engine ground wire or main 84
- If the inspection checks good the ecu is damaged replace the 84
- If the tester does not read as specified check the following 84
- Power source wiring see wiring diagram below ecu fuse 15 a see dfi power source section ecu main relay see dfi power source section ignition fuse 10 a see electrical system chapter main fuse 30 a see electrical system chapter 84
- Wire for continuity with the ignition sw off using the hand tester 84
- With the ecu connectors a connected check the following ground 84
- Digital fuel injection dfi system 2 39 85
- Ecu power source circuit 85
- 40 digital fuel injection dfi system 86
- Caution 86
- Dfi power source 86
- Digital fuel injection dfi system 2 41 87
- 42 digital fuel injection dfi system 88
- Fl indicator led light 88
- Digital fuel injection dfi system 2 43 89
- Fuel line 89
- 44 digital fuel injection dfi system 90
- Fuel line 90
- Warning 90
- Caution 91
- Digital fuel injection dfi system 2 45 91
- In tank fuel pump 91
- Warning 91
- 46 digital fuel injection dfi system 92
- In tank fuel pump 92
- Warning 92
- Digital fuel injection dfi system 2 47 93
- In tank fuel pump 93
- 48 digital fuel injection dfi system 94
- In tank fuel pump 94
- Digital fuel injection dfi system 2 49 95
- Self diagnosis _________________________________ 95
- Self diagnosis function 95
- Self diagnosis outline 95
- 50 digital fuel injection dfi system 96
- Self diagnosis 96
- Self diagnosis procedures 96
- Digital fuel injection dfi system 2 51 97
- 52 digital fuel injection dfi system 98
- How to read fault codes 98
- Self diagnosis 98
- How to erase fault codes 99
- Jtwljmm 99
- Jw1tlt1ji 99
- Nnnnjlfl 99
- Nnnnjwlr 99
- Nnnnn_m 99
- Nnnnnjwui 99
- Nnrinrum 99
- Nntltljwuwl 99
- Nruwmji 99
- Rnnruwi 99
- Self diagnosis ________________________________________________________ __________ 99
- ______________ digital fuel injection dfi system 2 53 99
- 54 digital fuel injection dfi system 100
- Backups 100
- Self diagnosis 100
- Digital fuel injection dfi system 2 55 101
- Self diagnosis 101
- 56 digital fuel injection dfi system 102
- Caution 102
- Throttle sensor fault code 11 102
- Throttle sensor fault code 11 103
- _______________________ digstal fuel injection dfi system 2 57 103
- 58 digital fuel injection dfi system 104
- Throttle sensor fault code 11 104
- Caution 105
- Inlet air pressure sensor fault code 12 105
- _______________________ digital fuel 8njecti0n dfi system 2 59 105
- 60 digital fuel injection dfi system 106
- Inlet air pressure sensor fault code 12 106
- Inlet air pressure sensor fault code 12 107
- ______________________ digital fuel injection dfi system 2 61 107
- 62 digital fuel injection dfi system 108
- Inlet air pressure sensor fault code 12 108
- Digital fuel injection dfi system 2 63 109
- Inlet air pressure sensor fault code 12 109
- 64 digital fuel injection dfi system 110
- Caution 110
- Inlet air temperature sensor fault code 13 110
- Inlet air temperature sensor fault code 13 111
- _______________________ digital fuel injection dfi system 2 65 111
- 66 digital fuel injection dfi system 112
- Caution 112
- Water temperature sensor fault code 14 112
- Water temperature sensor fault code 14 113
- _______________________ digital fuel injection dfi system 2 67 113
- 68 digital fuel injection dfi system 114
- Atmospheric pressure sensor fault code 15 114
- Caution 114
- Atmospheric pressure sensor fault code 15 115
- _______________________ digital fuel injection dfi system 2 69 115
- 70 digital fuel injection dfi system 116
- Atmospheric pressure sensor fault code 15 116
- Atmospheric pressure altitude relationship 117
- Atmospheric pressure sensor fault code 15 117
- I i i i i i i i i i i i i i i 117
- _______________________ digital fuel injection dfi system 2 71 117
- 72 digital fuel injection dfi system 118
- Crankshaft sensor fault code 21 118
- Cam sensor fault code 23 119
- Digital fuel injection dfi system 2 73 119
- 74 digital fuel injection dfi system 120
- Gear position switch fault code 25 120
- Adapter set 121
- Be sure the battery is fully charged 121
- Connect a digital voltmeter a to the connector using the needle 121
- Connectors 121
- Connectors joined 121
- Gear position switch fault code 25 121
- Gear position switch input voltage inspection 121
- If the reading of input voltage is out of the standard range check 121
- O mesure the input voltage with the engine stopped and with the 121
- The ecu for its ground and power supply see this chapter if the ground and power supply are good replace the ecu 121
- Turn the ignition switch off remove the ecu see this chapter do not disconnect the ecu 121
- Turn the ignition switch on 121
- _______________________ digital fuel injection dfi system 2 75 121
- 76 digital fuel injection dfi system 122
- Adapter set 122
- Check the input voltage again at the sensor connector 122
- Connect a digital voltmeter h to the connector i using the needle 122
- Connector joined 122
- Gear position switch fault code 25 122
- Gear position switch input voltage connection to ecu 122
- Gear position switch inspection set up the fuel tank disconnect the gear position switch connector a 122
- Gear position tester tester 122
- If the reading is good the input voltage is normal check the gear 122
- If the reading is out of the standard range check the wiring see 122
- If the reading is within the standard range set up the fuel tank and 122
- Input voltage at gear position switch connector except gear position 122
- Input voltage at gear position switch connector respective gear position 122
- Measure the input voltage with the engine stopped and with the 122
- Other than neutral less than 5 v 122
- Position switch 122
- Special tool needle adapter set 57001 1457 122
- Standard 0 v 122
- Standard neutral battery voltage 12 v or more 122
- Tha i gpitiiw smtej q m 122
- Turn the ignition switch off remove the needle adapter set 122
- Wiring diagram in this section 122
- Check the switch for continuity at the following gear positions 123
- Gear position switch 2 junction box 22 123
- Gear position switch fault code 25 123
- Gear position tester tester 123
- If the switch has an open or short circuit repair or replace it 123
- Positions 123
- Signal ecu 1 123
- The switch is normal if there is continuity in the respective gear 123
- _______________________ digital fuel injection dfi system 2 77 123
- 78 digital fuel injection dfi system 124
- Caution 124
- Vehicle down sensor fault code 31 124
- Caution 125
- Digital fuel injection dfi system 2 79 125
- Vehicle down sensor fault code 31 125
- Àwarning 125
- 80 digital fuel injection dfi system 126
- Vehicle down sensor fault code 31 126
- Vehicle down sensor fault code 31 127
- _______________________ digital fuel injection dfi system 2 81 127
- 82 digital fuel injection dfi system 128
- Caution 128
- Fuel injectors 1 2 3 4 fault code 41 42 43 44 128
- And check the output voltage at the injector connector a when the wire is open the output voltage is 0 v 129
- As power source voltage inspection note the following 129
- Digital fuel injection dfi system 2 83 129
- Fuel injectors 1 2 3 4 fault code 41 42 43 44 129
- If the output voltage is normal check the ecu for its ground and 129
- If the output voltage is normal check the wiring for continuity see 129
- If the output voltage is out of the standard perform audible inspec 129
- If the output voltage is out of the standard remove the left inner cover 129
- Needle adapter set b 129
- Next diagram if the wiring is good perform audible inspection for confirmation 129
- Output voltage inspection measure the output voltage at the ecu connector in the same way 129
- Power supply see this chapter if the ground and power supply are good replace the ecu 129
- Tion for confirmation 129
- 84 digital fuel injection dfi system 130
- Caution 130
- Fuel injectors 1 2 3 4 fault code 41 42 43 44 130
- Caution 131
- Digital fuel injection dfi system 2 85 131
- Fuel injectors 1 2 3 4 fault code 41 42 43 44 131
- 86 digital fuel injection dfi system 132
- Caution 132
- Fuel injectors 1 2 3 4 fault code 41 42 43 44 132
- Digital fuel injection dfi system 2 87 133
- Fuel injectors 1 2 3 4 fault code 41 42 43 44 133
- 88 digital fuel injection dfi system 134
- Caution 134
- Fuel pump relay fault code 45 46 134
- Fuel pump relay fault code 45 46 135
- _______________________ digital fuel injection dfi system 2 89 135
- 90 digital fuel injection dfi system 136
- Fuel pump relay fault code 45 46 136
- Fuel pump relay fault code 45 46 137
- _______________________ digital fuel injection dfi system 2 91 137
- 92 digital fuel injection dfi system 138
- Caution 138
- Stick coils 1 2 3 4 fault code 51 52 53 54 138
- Digital fuel injection dfi system 2 93 139
- Stick coils 1 2 3 4 fault code 51 52 53 54 139
- 94 digital fuel injection dfi system 140
- Caution 140
- Evaporative emission control system california model only 140
- Warning 140
- A warning 141
- Digital fuel injection dfi system 2 95 141
- Evaporative emission control system california model only 141
- Cooling system 142
- Cooling system 3 1 142
- Cooling system ch 3 142
- Table of contents 142
- 2 cooling system 143
- Exploded view 143
- Cooling system 3 3 144
- Specifications 144
- 4 cooling system 145
- Coolant flow chart 145
- Coolant flow chart 146
- Cooling system 3 5 146
- 6 cooling system 147
- Caution 147
- Coolant 147
- Warning 147
- Coolant 148
- Cooling system 3 7 148
- Caution 149
- Coolant 149
- ____________________________________________ cooling system 3 7 149
- 8 cooling system 150
- Caution 150
- Coolant 150
- Caution 151
- Coolant 151
- Cooling system 3 9 151
- 10 cooling system 152
- Water pump 152
- Cooling system 3 11 153
- Water pump 153
- 12 cooling system 154
- Caution 154
- Water pump 154
- Cooling system 3 13 155
- Water pump 155
- 14 cooling system 156
- Radiator radiator fan 156
- Warning 156
- Caution 157
- Cooling system 3 15 157
- Radiator radiator fan 157
- 16 cooling system 158
- Radiator radiator fan 158
- Cooling system 3 17 159
- Thermostat 159
- 18 cooling system 160
- Hose and pipes 160
- Caution 161
- Cooling system 3 19 161
- Radiator fan switch water temperature sensor _________________ 161
- Engine top end 162
- Engine top end 4 1 162
- Engine top end ch 4 162
- Table of contents r 162
- 2 engine top end 163
- Exploded view 163
- Engine top end 4 3 164
- Exploded view 164
- 4 engine top end specifications 165
- Engine top end 4 5 166
- Specifications 166
- 6 engine top end 167
- Caution 167
- Clean air system 167
- Clean air system 168
- Engine top end 4 7 168
- 8 engine top end 169
- Cylinder head cover 169
- Cylinder head cover 170
- Engine top end 4 9 170
- 10 engine top end 171
- Camshaft chain tensioner 171
- Caution 171
- Camshaft camshaft chain 172
- Caution 172
- Engine top end 4 11 172
- 12 engine top end 173
- Camshaft camshaft chain 173
- C do not turn the camshaft when the plastigage is between the 174
- Cam wear remove the camshaft see camshaft removal measure the height a of each cam with a micrometer 174
- Camshaft camshaft cap wear cut strips of plastigage press gauge to journal width place a 174
- Camshaft camshaft chain 174
- Camshaft cap using plastigage a 174
- Camshaft runout remove the camshaft see camshaft removal set the camshaft in a camshaft alignment jig or on v blocks measure runout with a dial gauge at the specified place as shown 174
- Each camshaft journal with a micrometer 174
- Engine top end 4 13 174
- If any clearance exceeds the service limit measure the diameter of 174
- If the cams are worn down past the service limit replace the camshaft 174
- If the camshaft journal diameter is less than the service limit replace 174
- If the clearance still remains out of the limit replace the cylinder head 174
- If the runout exceeds the service limit replace the camshaft 174
- Journal and camshaft cap 174
- Measure each clearance between the camshaft journal and the 174
- Strip on each journal parallel to the camshaft installed in the correct position 174
- The camshaft with a new one and measure the clearance again 174
- Tighten 174
- 14 engine top end 175
- Camshaft camshaft chain 175
- Cylinder head 176
- Engine top end 4 15 176
- 16 engine top end 177
- Cylinder head 177
- Cylinder head 178
- Engine top end 4 17 178
- 18 engine top end 179
- Cylinder head 179
- Engine top end 4 19 180
- Valves 180
- 20 engine top end 181
- Caution 181
- Valves 181
- Engine top end 4 21 182
- Inlet valve clearance adjustment chart 182
- Valves 182
- 22 engine top end 183
- Exhaust valve clearance adjustment chart 183
- Valves 183
- Caution 184
- Engine top end 4 23 184
- Valve see valve removal 184
- Valves 184
- 24 engine top end 185
- Valves 185
- Caution 186
- Engine top end 4 25 186
- Valves 186
- 26 engine top end 187
- Caution 187
- Valves 187
- Engine top end 4 27 188
- Valves 188
- Cylinder pistons 190
- Engine top end 4 29 190
- 30 engine top end 191
- Caution 191
- Cylinder pistons 191
- Caution 192
- Cylinder pistons 192
- Engine top end 4 31 192
- 32 engine top end 193
- All the rings 193
- At any point replace the piston 193
- Cylinder pistons 193
- If any of the measurements is less than the service limit on either of 193
- If the end gap of either ring is greater than the service limit replace 193
- If the width of any of the two grooves is wider than the service limit 193
- Measure the gap between the ends of the ring with a thickness gauge 193
- O when using new rings in a used piston check for uneven groove 193
- Piston ring end gap place the piston ring a inside the cylinder using the piston to locate 193
- Piston ring groove width measure the piston ring groove width o use a vernier caliper at several points around the piston 193
- Piston ring piston ring groove wear check for uneven groove wear by inspecting the ring seating 193
- Piston ring thickness measure the piston ring thickness 0 use the micrometer to measure at several points around the ring 193
- Replace the piston and all the piston rings 193
- The ring squarely in place set it close to the bottom of the cylinder where cylinder wear is low 193
- The rings replace all the rings 193
- The rings should fit perfectly parallel to groove surfaces if not 193
- Wear the rings should fit perfectly parallel to the groove sides if not replace the piston 193
- With a thickness gauge a to determine piston ring groove clearance 193
- With the piston rings in their grooves make several measurements 193
- Engine top end 4 33 194
- Throttle valve holder 194
- 34 engine top end 195
- Muffler 195
- Warning 195
- Engine top end 4 35 196
- Muffler 196
- Clutch 197
- Clutch 5 1 197
- Clutch ch 5 197
- Table of contents 197
- 2 clutch exploded view 198
- Clutch 5 3 199
- Specifications 199
- 4 clutch clutch lever and cable 200
- Warning 200
- Clutch 5 5 201
- Clutch lever and cable 201
- 6 clutch 202
- Clutch cover 202
- Warning 202
- Clutch 5 7 203
- Clutch cover 203
- 8 clutch 204
- Clutch cover 204
- Clutch 205
- Clutch 5 9 205
- 10 clutch 206
- Clutch 206
- Caution 207
- Clutch 207
- Clutch 5 11 207
- 12 clutch 208
- Clutch 208
- Clutch 209
- Clutch 5 13 209
- 8 engine lubrication system 210
- Oil pan 210
- Engine lube system ch 6 211
- Engine lubrication system 211
- Engine lubrication system 6 1 211
- Table of contents 211
- 2 engine lubrication system 212
- Exploded view 212
- Engine lubrication system 6 3 213
- Engine oil flow chart 213
- 4 engine lubrication system 214
- Specifications 214
- Caution 215
- Engine lubrication system 6 5 215
- Engine oil and oil filter 215
- Warning 215
- 6 engine lubrication system 216
- Engine oil and oil filter 216
- Engine lubrication system 6 7 217
- Oil cooler 217
- 8 engine lubrication system 218
- Oil pan 218
- Engine lubrication system 6 9 219
- Oil pan 219
- 10 engine lubrication system 220
- Oil pump oil pump drive gear and relief valve 220
- Oil pump oil pump drive gear and relief valve 221
- __________engine lubrication system 6 11 221
- 12 engine lubrication system 222
- Oil pump oil pump drive gear and relief valve 222
- Warning 222
- Engine lubrication system 6 13 223
- Oil pressure measurement 223
- Warning 223
- 14 engine lubrication system 224
- Oil pressure switch 224
- Engine removal ch 7 225
- Engine removal installation 7 1 225
- Engine removal lnstallation 225
- Table of contents 225
- 2 engine removal installation 226
- Exploded view 226
- A warning 227
- Caution 227
- Engine removal installation 7 3 227
- Engine removal lnstallation 227
- 4 engine removal installation 228
- Engine removal installation 228
- Engine removal installation 7 5 229
- Engine removal lnstallation 229
- 6 engine removal installation 230
- Engine removal lnstallation 230
- Crankshaft tranny ch 8 231
- Crankshaft transmission 231
- Crankshaft transmission 8 1 231
- Table of contents 231
- 2 crankshaft transmission 232
- Exploded view 232
- Crankshaft transmission 8 3 233
- Exploded view 233
- 4 crankshaft transmission 234
- Specifications 234
- Specifications _______________________________________________________ 235
- ________________________________ crankshaft transmissiqn 8 5 235
- 6 crankshaft transmission 236
- Caution 236
- Crankcase splitting 236
- Crankcase splitting 237
- Crankshaft transmission 8 7 237
- 8 crankshaft transmission 238
- Caution 238
- Crankcase splitting 238
- Caution 239
- Crankshaft and connecting rods 239
- Crankshaft transmission 8 9 239
- 10 crankshaft transmission 240
- Caution 240
- Crankshaft and connecting rods 240
- Warning 240
- Caution 241
- Crankshaft and connecting rods 241
- Crankshaft transmission 8 11 241
- Warning 241
- 12 crankshaft transmission 242
- Crankshaft and connecting rods 242
- Crankshaft and connecting rods 243
- Crankshaft transmission 8 13 243
- 14 crankshaft transmission 244
- Crankshaft and connecting rods 244
- Caution 245
- Crankshaft and connecting rods 245
- Crankshaft transmission 8 15 245
- 16 crankshaft transmission 246
- Crankshaft and connecting rods 246
- Crankshaft runout measure the crankshaft runout 246
- If the measurement exceeds the service limit replace the crankshaft 246
- Balancer 247
- Crankshaft transmission 8 17 247
- 18 crankshaft transmission 248
- Balancer 248
- Crankshaft transmission 8 19 249
- Starter motor clutch and torque limiter 249
- 20 crankshaft transmission 250
- Starter motor clutch and torque limiter 250
- Crankshaft transmission 8 21 251
- Starter motor clutch and torque limiter 251
- 22 crankshaft transmission 252
- Transmission 252
- Caution 253
- Crankshaft transmission 8 23 253
- Transmission 253
- 2 crankshaf17 ah 254
- Transmission 254
- Crankshaft transmission 8 25 255
- Transmission 255
- 26 crankshaft transmission 256
- Transmission 256
- Crankshaft transmission 8 27 257
- Transmission 257
- 28 crankshaft transmission 258
- Caution 258
- Transmission 258
- Crankshaft transmission 8 29 259
- Transmission 259
- 30 crankshaft transmission 260
- Transmission 260
- Transmission 261
- _______________________________ crankshaft transmission 8 31 261
- Table of contents 262
- Wheels tires 262
- Wheels tires 9 1 262
- Wheels tires ch 9 262
- 2 wheels tires 263
- Exploded view 263
- Specifications 264
- Wheels tires 9 3 264
- 4 wheels tires 265
- Caution 265
- Warning 265
- Wheels rims 265
- A warning 266
- Addendum 266
- Kawasaki 266
- Zx1200 a1 service manual 266
- Caution 267
- Wheels rims 267
- Wheels tires 9 5 267
- 6 wheels tires 268
- Warning 268
- Wheels rims 268
- Warning 269
- Wheels rims 269
- Wheels tires 9 7 269
- 8 wheels tires 270
- B installation completed 270
- Both sides of rim flange as shown 270
- Caution 270
- Check that the blade and weight seat fully on the rim flange and that 270
- Do not lubricate the tire bead with engine oil or petroleum distillates because they will deteriorate the tire 270
- Install the balance weight on the rim 0 slip the weight on the rim flange by pushing or lightly hammering the 270
- Lubricate the balance weight blade tire bead and rim flange with a 270
- Soap and water solution or rubber lubricant this helps the balance weight slip onto the rim flange 270
- The clip is hooked over the rim ridge and reaches rim flat portion installing balance weight a press or lightly hammer the weight in 270
- Weight in the direction shown in the figure 270
- Wheels rims 270
- When required total weight exceeds 20 g install balance weight at 270
- A warning 271
- Wheels tires 9 9 271
- 10 wheels tires 272
- Caution 272
- A warning 273
- Wheels tires 9 11 273
- 12 wheels tires 274
- Caution 275
- Hub bearings 275
- Wheels tires 9 13 275
- Final drive 276
- Final drive 10 1 276
- Final drive ch 10 276
- Table of contents 276
- 2 final drive 277
- Exploded view 277
- Final drive 10 3 278
- Specifications 278
- 4 final drive 279
- Drive chain 279
- Warning 279
- Drive chain 280
- Final drive 10 5 280
- 6 final drive 281
- Caution 281
- Drive chain 281
- Drive chain 282
- Final drive 10 7 282
- 8 final drive 283
- Sprocket coupling 283
- Caution 284
- Final drive 10 9 284
- Sprocket coupling 284
- 10 final drive 285
- Sprocket coupling 285
- Final drive 10 11 286
- Sprocket coupling 286
- Brakes 11 1 287
- Brakes ch 11 287
- Table of contents 287
- 2 brakes 288
- Exploded view 288
- 4 brakes 290
- Specifications 290
- Brake pedal 291
- Brakes 11 5 291
- 6 brakes 292
- Calipers 292
- Caution 292
- Warning 292
- Brakes 11 7 293
- Calipers 293
- Caution 293
- 8 brakes 294
- Calipers 294
- Rear caliper disassembly 294
- Brakes 11 9 295
- Calipers 295
- 10 brakes 296
- Brake pads 296
- Warning 296
- Brake pads 297
- Brakes 11 11 297
- Warning 297
- 12 brakes 298
- Master cylinder 298
- Brakes 11 13 299
- Caution 299
- Master cylinder 299
- 14 brakes 300
- Caution 300
- Master cylinder 300
- Brakes 11 15 301
- Master cylinder 301
- 16 brakes 302
- Brake discs 302
- Brake fluid 303
- Brakes 11 17 303
- Warning 303
- 18 brakes 304
- Brake fluid 304
- Warning 304
- Brake fluid 305
- Brakes 11 19 305
- 20 brakes 306
- A warning 306
- Brake fluid 306
- Brake hoses 307
- Brakes 11 21 307
- Suspension 308
- Suspension 12 1 308
- Suspension ch12 308
- Table of contents 308
- 2 suspension 309
- Exploded view 309
- Exploded view 310
- Suspension 12 3 310
- 4 suspension 311
- Specifications 311
- Front fork 312
- Suspension 12 5 312
- Warning 312
- 6 suspension 313
- Front fork 313
- Warning 313
- Front fork 314
- Suspension 12 7 314
- 8 suspension 315
- Front fork 315
- Front fork 316
- Suspension 12 9 316
- 10 suspension 317
- Front fork 317
- Front fork 318
- Suspension 12 11 318
- 12 suspension 319
- Caution 319
- Front fork 319
- Warning 319
- Front fork 320
- Suspension 12 13 320
- 14 suspension 321
- Rear shock absorber 321
- Rear shock absorber 322
- Suspension 12 15 322
- 16 suspension 323
- Rear shock absorber 323
- Warning 323
- Suspension 12 17 324
- Swingarm 324
- 18 suspension 325
- S a p i 325
- Suspension 12 19 326
- Swingarm 326
- 20 suspension_____________________________________ ________ 327
- Tie rod rocker arm 327
- Suspension 12 21 328
- Tie rod rocker arm 328
- Steering 329
- Steering 13 1 329
- Steering ch13 329
- Table of contents 329
- 2 steering 330
- Exploded view 330
- Specifications 331
- Steering 13 3 331
- 4 steering 332
- Steering 332
- Steering 13 5 333
- Steering stem 333
- 6 steering 334
- Steering stem 334
- Steering 13 7 335
- Steering stem 335
- Warning 335
- 8 steering 336
- Handlebar 336
- Frame 14 1 337
- Table of contents 337
- 2 frame 338
- Exploded view 338
- 4 frame 340
- Exploded view 340
- Frame 14 5 341
- 6 frame 342
- Frame 14 7 343
- Seat cover 343
- 8 frame 344
- Fairings 344
- Fairings 345
- Frame 14 9 345
- 10 frame 346
- Fairings 346
- Fairings 347
- Frame 14 11 347
- 12 frame 348
- Fairings 348
- Fenders 349
- Frame 14 13 349
- 14 frame 350
- Fenders 350
- A warning 351
- Frame 14 15 351
- Rear frame 351
- 16 frame 352
- Storage box 352
- Electrical system 353
- Electrical system 15 1 353
- Electrical system ch15 353
- Table of contents 353
- Electrical system 15 3 354
- Exploded view 354
- 4 electrical system 355
- Exploded view 355
- Electrical system 15 5 356
- Exploded view 356
- 6 electrical system 357
- Specifications 357
- Electrical system 15 7 358
- Parts location 358
- 8 electrical system 359
- Precautions 359
- Electrical system 15 9 360
- Electrical wiring 360
- 10 electrical system 361
- Battery 361
- Caution 361
- Battery 362
- Caution 362
- Electrical system 15 11 362
- 12 electrical system battery 363
- Battery 364
- Electrical system 15 13 364
- Warning 364
- 2 electrical system 365
- 14 electrical system 366
- A warning 366
- Battery 366
- Caution 366
- Awarning 367
- Battery 367
- Electrical system 15 15 367
- 16 electrical system 368
- Battery 368
- Battery standard charge time chart 368
- Determine battery condition after refreshing charge p determine the condition of the battery 30 minutes after completion of 368
- The charge by measuring the terminal voltage according to the table below 368
- Charging system 369
- Electrical system 15 17 369
- Charging system 370
- Electrical system 370
- Charging system 371
- Electrical system 15 19 371
- 20 electrical system 372
- Charging system 372
- Charging system 373
- Electrical system 15 21 373
- _____________________ caution_________________ 373
- _____________________ caution_____________________ 373
- 22 electrical system 374
- Charging system 374
- Charging system 375
- Charging system circuit 375
- Electrical system 15 23 375
- 24 electrical system 376
- Caution 376
- Ignition system 376
- Warning 376
- Electrical system 15 25 377
- Ignition system 377
- 26 electrical system 378
- Ignition system 378
- Caution 379
- Electrical system 15 27 379
- Ignition system 379
- 28 electrical system 380
- Ignition system 380
- Electrical system 15 29 381
- Ignition system 381
- Warning 381
- 30 electrical system 382
- Ignition system 382
- Electrical system 15 31 383
- Ignition system 383
- 32 electrical system 384
- I i i i i i i i i i i i i i ii i i iii i i 384
- Ignition system 384
- Ignition system circuit 384
- Electric starter system 385
- Electrical system 15 33 385
- Starter motor installation 385
- Starter motor removal 385
- 34 electrical system 386
- Electric starter system 386
- Starter motor assembly 386
- Starter motor disassembly 386
- Brush inspection 387
- Commutator cleaning and inspection 387
- Electric starter system 387
- Electrical system 15 35 387
- 36 electrical system 388
- Armature inspection 388
- Brush lead inspection 388
- Brush plate and terminal bolt inspection 388
- Electric starter system 388
- Starter relay inspection 388
- Electric starter system 389
- Electrical system 15 37 389
- 38 electrical system 390
- Electric starter circuit 390
- Electric starter system 390
- Caution 391
- Electrical system 15 39 391
- Headlight beam horizontal vertical adjustment 391
- Headlight bulb replacement 391
- Lighting system 391
- 40 electrical system 392
- Caution 392
- City light bulb replacement 392
- Lighting system 392
- Taii brake light bulb replacement 392
- Electrical system 15 41 393
- Headlight relay high low inspection 393
- Lighting system 393
- 42 electrical system 394
- Headlight tail light circuit 394
- Lighting system 394
- Electrical system 15 43 395
- Lighting system 395
- Turn signal relay inspection 395
- 44 electrical system 396
- Lighting system 396
- Turn signal light circuit 396
- Electrical system 15 45 397
- Radiator fan circuit 397
- Radiator fan system 397
- 46 electrical system 398
- Bulb replacement 398
- Meter unit disassembly 398
- Meter unit removal 398
- Caution 399
- Electrical system 15 47 399
- Meter unit inspection 399
- 48 electrical system 400
- Caution 401
- Electrical system 15 49 401
- 50 electrical system 402
- C indicates approximately 3 000 rpm if the input frequency is approxi 402
- Check 7 tachometer check connect the wires in the same circuit as for the check 1 the engine speed rpm equivalent to the input frequency is indicated 402
- Check 8 coolant temperature gauge inspection connect the wires in the same circuit as for the check 1 connect a variable rheostat a to terminal 10 and 12 as shown check that the position of segment b matches the resistance value 402
- If this display function does not work replace the meter assembly 402
- If this meter function does not work replace the meter assembly 402
- In the oscillator a if the square wave is input into terminal 1 402
- Mately 100 hz 402
- Of the variable rheostat 402
- Resistance values are standard and they have tolerance 402
- Check 9 fuel gauge inspection connect the wires in the same circuit as for the check 1 connect a variable rheostat a to terminal 2 and 12 as shown check that the number of segment b matches the resistance value 403
- Connect an other variable rheostat c to terminal 11 and 12 set the hand tester d to the dc 10 v range and connect it to 403
- Electrical system 15 51 403
- If this display function does not flush replace the meter assembly 403
- If this display function does not work replace the meter assembly 403
- O then the segment should flush 403
- Of the variable rheostat 403
- Resistance values are standard and they have tolerance 403
- Terminals of the variable rheostat as shown 403
- That the terminal voltage is less than 5 v 403
- When the 1 segment e appears adjust the variable rheostat c so 403
- 52 electrical system 404
- Electrical system 15 53 405
- Meter circuit 405
- 54 electrical system 406
- Brake light timing adjustment 406
- Brake light timing inspection 406
- Caution 406
- Switches and sensors 406
- Electrical system 15 55 407
- Switches and sensors 407
- 56 electrical system 408
- Radiator fan switch inspection 408
- Switches and sensors 408
- Water temperature sensor inspection 408
- Electrical system 15 57 409
- Speed sensor inspection 409
- Speed sensor installation 409
- Speed sensor removal 409
- Switches and sensors 409
- 58 electrical system 410
- Fuel level sensor inspection 410
- Switches and sensors 410
- And diodes can not be removed 411
- Apply tester positive wire apply tester negative wire 411
- Clean the dirty terminals and straighten slightly bent terminals check conductivity of the numbered terminals with the hand tester 411
- Fuel tank cover plate see digital fuel injection system chapter rubber cover connectors junction box 411
- If the tester does not read as specified replace the junction box 411
- Junction box 411
- Junction box fuse circuit inspection 411
- Make sure all connector terminals are clean and tight and none of 411
- Remove 411
- Remove the junction box check conductivity of the following numbered terminals by connecting 411
- Starter circuit headlight relay inspection 411
- The hand tester and one 12 v battery to the junction box as shown 411
- The junction box a has fuses b relays and diodes the relays 411
- Them have been bent 411
- U s a canada australia and malaysia models only the actual reading varies with the hand tester used 411
- ______________________ ________________electrical system 15 59 411
- 60 electrical system 412
- Diode circuit inspection 412
- Individual diodes but generally speaking the lower reading should be from zero to one half the scale 412
- Junction box 412
- Remove the junction box check conductivity of the following pairs of terminals 412
- The actual meter reading varies with the meter used and the 412
- The resistance should be low in one direction and more than ten 412
- Times as much in the other direction if any diode shows low or high in both directions the diode is defective and the junction box must be replaced 412
- U s a canada australia and malaysia models only 412
- U s a canada australia and malaysia models only the actual reading varies with the hand tester used apply tester positive wire apply tester negative wire 412
- Electrical system 15 61 413
- Junction box 413
- Junction box internal circuit other than u s a canada australia and malaysia 413
- Junction box internal circuit u s a canada australia and malaysia 413
- 62 electrical system 414
- A headlight fuse removal 414
- A main fuse removal 414
- Junction box fuse removal 414
- A ecu fuse removal 415
- Caution 415
- Electrical system 15 63 415
- Fuse inspection 415
- Fuse installation 415
- Electrical system 15 65 417
- 66 electrical system 418
- Wiring diagram australia 418
- Appendix 424
- Appendix 16 1 424
- Appendix ch16 424
- Table of contents 424
- 2 appendix 425
- Additional considerations for racing_______________________________ 425
- Spnrk plug 425
- Additional considerations lot racing 426
- Appendix 16 3 426
- Xign3ddv fr 9i 427
- A a tuuyh yuidv lu amia uw buul tsikmlhtg 428
- Appendix 16 5 428
- Engine doesn t start starting difficulty 428
- Fv each dro em listad is meant s m 428
- Ir rot nn nauuiailm ura qh ng wcry pnanl 428
- Mace common ditñculbes 428
- Poor running at low spoed 428
- Startar motor not rotating 428
- Troubleshooting guide 428
- 6 appendix 429
- Knneklng 429
- Over coolmq 429
- Poor running or nn power at high speed 429
- Ring inca reci 429
- Troubleshooting guide 429
- Abnormal engine noise 430
- Abnormnl drive train noise 430
- Appendix 16 7 430
- Baauuw shu wupuim ubbe jaiupe dai agec 430
- Clutch operation faulty 430
- Troubleshooting guide 430
- Vat shitting faulty 430
- 8 appendix 431
- Battery trouble 431
- Brake doesn t hold 431
- Brown smoke 431
- Exhaust smokes excessively 431
- Handling end or stability unsatisfactory 431
- Honuicbor nora to turn 431
- Oil pressure warning light goes on 431
- Troubleshooting guide 431
- Шаек чтоке 431
- Appendix 16 9 432
- Aray pvtnrm me genent 432
- General lubrication 432
- Lubrication penodic maintenance 432
- Oetatm under ef or rainy 432
- R e pe viy itte wn 432
- 10 appendix 433
- Nt t na mtn üw 433
- Nut bolt and fastener tightness 433
- Tempanara 433
- Titjfvncaa inppoaion 433
- Appendix 16 11 434
- Prefixes fur unite 434
- Unit conversion table 434
- Units o température 434
- Units of force 434
- Units ot uength 434
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Kawasaki Ninja ZX 12R Motorcycle Service Manual
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