Kawasaki GPZ900R (1984-1990) Инструкция по эксплуатации онлайн
Содержание
- Quick reference guide 1
- Read owner s manual before operating 2
- Emission control inform ation 3
- Да й 3
- Да кй ж 3
- Й кй 3
- Cautio 6
- Foreword 6
- General information 8
- Table of contents 8
- Fuel system 18
- Table of contents 18
- Cautio 26
- Warnin 26
- Cautio 27
- Cautio 29
- Warnin 33
- Cooling system 34
- Table of contents 34
- Caution 37
- Cautio 38
- Cautio 40
- Caution 45
- Engine top end 46
- Table of contents 46
- Cautio 52
- Cautio 54
- Cautio 55
- Cautio 56
- Cautio 66
- Clutch 74
- Table of contents 74
- Early model 76
- Laic model 76
- Along with common hand tools the following more 77
- Specialized tool is required for complete clutch servicing 77
- Cautio 80
- Caution 81
- Caution i 83
- Bypass valve assembl 86
- Bypass valve cleaning and inspectio 86
- Bypass valve disassembl 86
- Engine lubrication system 86
- Engine oh and or filter chang 86
- Engine oh level inspectio 86
- Oh pressure measurement 86
- Oh pump and relief vlave remova 86
- Oh pump drive gear installatio 86
- Oh pump drive gear remova 86
- Oh pump gear installation note 86
- Oh screen remova 86
- Oil filter and bypass valve installation note 86
- Oil filter and bypass valve remova 86
- Oil pan installation note 86
- Oil pan remova 86
- Oil pump and relief valve installation note 86
- Oil pump assembly notes 86
- Oil pump disassembl 86
- Oil pump gear remova 86
- Oil pump inspectio 86
- Oil screen cleaning and inspectio 86
- Oil screen installation not 86
- Relief valve inspectio 86
- Table of contents 86
- Along with common hand tools the following more 90
- Oil pressure gauge 57001 164 90
- Oil pressure gauge adapter 57001 1188 90
- Specialized tools are required for complete engine lubrication system servicing 90
- Cautio 91
- Warnin 92
- Caution 94
- Broken wires 97
- Check the screen carefully lor any damage holes and 97
- Lf the screen is damaged replace it 97
- Oh screen cleaning and inspection clean the oil screen with high flash point solvent and 97
- Remove any particles stuck to it 97
- While cleaning the screen check for any metal particles that might indicate internal engine damage 97
- Engine installatio 98
- Engine remova 98
- Engine removal lnstallation 98
- Table of contents 98
- Alternator shaft and 100
- Alternator shaft and starter clutch installation note 100
- Alternator shaft chain wea 100
- Balancer installation note 100
- Balancer remova 100
- Ball and needle bearing wea 100
- Ball and needle bearing wear 100
- Chain and sprocket 100
- Chain and sprocket removal 100
- Chain guide wea 100
- Chain tensioner installation not 100
- Chain tensioner remova 100
- Connecting rod bend twis 100
- Connecting rod big end bearing nsert crankpin wear 100
- Connecting rod big end side clearanc 100
- Connecting rod installation notes 100
- Connecting rod remova 100
- Crankcase assembl 100
- Crankcase splittin 100
- Crankshaft connecting rod cleaning 100
- Crankshaft installation note 100
- Crankshaft main bearing insert joumal wea 100
- Crankshaft remova 100
- Crankshaft runou 100
- Crankshaft side clearanc 100
- Crankshaft transmission 100
- Damper inspectio 100
- External shift mechanism inspectio 100
- External shift mechanism installation note 100
- External shift mechanism removal 100
- Gear backlas 100
- Gear dog gear dog hole damage 100
- Installation not 100
- Needle bearing wea 100
- Shift drum and fork installation 100
- Shift drum and fork remova 100
- Shift fork bending 100
- Shift fork gear groove wea 100
- Shift fork guide pin shift drum groove wea 100
- Starter clutch removal 100
- Starter motor clutch inspection 100
- Table of contents 100
- Transmission shaft assembl 100
- Transmission shaft disassemb l 100
- Transmission shaft installatio 100
- Transmission shaft remova 100
- Along with common hand tools and precision instru ment specialized tools arc required for complete crank shaft lransmission servicing 105
- Cautio 107
- Caution 108
- Axle inspectio 122
- Front hub bearing installatio 122
- Front hub bearing remova 122
- Front wheel installatio 122
- Front wheel remova 122
- Grease seal inspection and lubricatio 122
- Hub bearing inspection and lubricatio 122
- Rear hub bearing ins tai la tio 122
- Rear hub bearing remova 122
- Rear wheel installatio 122
- Rear wheel removal 122
- Speedometer gear housing assembl 122
- Speedometer gear housing disassembl 122
- Speedometer gear housing lubricatio 122
- Table of contents 122
- Tire inspection 122
- Tire installatio 122
- Tire removal 122
- Tire repai 122
- Wheel balanc 122
- Wheels tires 122
- Cautio 125
- Cautio 126
- Cautio 127
- Caution 133
- Coupling bearing inspection and lubricatio 136
- Coupling bearing installatio 136
- Coupling bearing remova 136
- Damper inspectio 136
- Drive chain installatio 136
- Drive chain lubricatio 136
- Drive chain remova 136
- Drive chain slack adjustmen 136
- Drive chain slack inspectio 136
- Drive chain wear inspectio 136
- Engine sprocket installatio 136
- Engine sprocket remova 136
- Final drive 136
- Grease seal inspection and lubricatio 136
- Rear sprocket coupling installatio 136
- Rear sprocket coupling remova 136
- Sprocket war 136
- Sprocket wea 136
- Table of contents 136
- Wheel a lignmen t inspectio 136
- Wheel alignment adjustmen 136
- Use following tools in the set 138
- Warnin 139
- Warnin 140
- Cautjon j 141
- Cautldn 143
- Bleeding the brake lin 146
- Brake fluid chang 146
- Brake hose inspection 146
- Brake hose replacement 146
- Brake pedal position adjustmen 146
- Brake pedal position inspectio 146
- Brakes 146
- Caliper assembly notes 146
- Caliper disassembly note 146
- Caliper holder shaft wea 146
- Caliper installation note 146
- Disc cleaning 146
- Disc war 146
- Disc wea 146
- Dust seal and cover damag 146
- Fluid level inspection 146
- Fluid seal damag 146
- Front caliper remova 146
- Front master cylinder assembly note 146
- Front master cylinder disassembly note 146
- Front master cylinder installation note 146
- Front master cylinder remova 146
- Inspection and adjustment after installatio 146
- Lining wea 146
- Master cylinder inspectio 146
- Pad installation not 146
- Pad remova 146
- Piston cylinder damage 146
- Rear caliper remova 146
- Rear master cylinder assembly note 146
- Rear master cylinder disassembly note 146
- Rear master cylinder installation note 146
- Rear master cylinder remova 146
- Reservoir assembly note 146
- Reservoir disassembly note 146
- Table of contents 146
- Castrol girling universal castrol gt lima castrol disc brake fluid check shock premium heavy duty 148
- Cautio 153
- Ca utio n 154
- A lower level line b upper level line 156
- Brake disc 2 measuring area 156
- Chom the reservoir horizontal when checking brake fluid level 156
- Disc cleaning 156
- Disc warp 156
- Fluid level inspection 156
- In accordance with the periodic maintenance charl inspect the brake fluid level in the iron and teat brake fluid reservoirs check the brake fluid level in the reservoir 156
- Jack up the motorcycle so that the front wheel is olf the ground and lum the handlebar fully to one side set up a dial gauge against the front disc as illustrated and measure disc runout remove the jack set the motorcycle up on its center stand and then measure the rear disc runout ii runout exceeds the service limit replace the disc 156
- Poor braking can he caused by oil on the disc oil on the disc must be cleaned off with an oil less cleaning fluid such as trichloroethylene or acetone 156
- The fluid level must be kept above the lower level lines if the fluid level is lower than the lower level line fill the reservoir to the upper level line of the reservoir 156
- A ir pressure a djust men t 160
- A n ti dive valve inst alia tion 160
- Air pressure inspectio 160
- Ant dive valve removal 160
- Anti dive adjustment 160
- Anti dive system part replacemen 160
- Anti dive valve assembly test 160
- Brake fluid and fork oh leak inspectio 160
- Brake plunger assembly test 160
- Damping force adjustment 160
- Fork oh change 160
- Front fork assembl 160
- Front fork disassembl 160
- Front fork installation each fork leg 160
- Front fork removal teach fork teg 160
- Guide bush inspection 160
- Inner tube inspectio 160
- Metal pipe damage 160
- Oil seal and dust seal inspection 160
- Rear shock absorber adjustmen 160
- Rear shock absorber installatio 160
- Rear shock absorber removal 160
- Spring tension 160
- Suspension 160
- Swing arm needle bearing inspectio 160
- Swing arm needle bearing lubricatio 160
- Swing arm remova 160
- Swing arm sleeve inspectio 160
- Table of contents 160
- Tcv installation notes 160
- Tcv travel control valve remova 160
- Tcv troubleshootin 160
- Tie rod rocker a rm installation noto 160
- Tie rod rocker arm needle bearing inspectio 160
- Tie rod rocker arm needle bearing lubricatio 160
- Tie rod rocker arm sleeve inspectio 160
- A air valve 164
- A anti dive adjuster c triangular mark b position number 164
- A drain screw 164
- Air pressure adjustment pul the motorcycle on its center stand and raise the front wheel off die ground using a jack or other suitable stand under the engine 164
- Anti dive adjustment 164
- Cautio 164
- Check and adjust the air pressure when the front fork is cold room temperature 164
- Check to see that both adjusters are turned to the same relative position 164
- Fork oh change release the air in both fork legs through the air valve at the top of the fork leg unscrew the drain screw and lop plug from one fork leg and pull out the fork spring and spring seat 164
- Odo not use tire gauges for checking the air suspension s air pressure they may not indicate the correct pressure because of air leaks that occur when the gauge is applied to the valve c lower air pressure is for comfortable riding but it should be increased for high speed riding or riding on bad roads 164
- The anti divc adjuster on each front fork leg has 3 positions so that the anti dive system can be adjusted for different road and loading conditions the numbers on the adjuster show the setting position of the anti dive system turn the anti divc adjuster until you feel a click so that the desired position number aligns with the triangular mark 164
- Use the air pressure gauge special tool p n 52005 1003 specially made for air suspensions 164
- Cautio 167
- Bearing wear damag 175
- Grease seal deterioration damag 175
- Steering 175
- Steering a di us tmen 175
- Steering inspectio 175
- Steering stem bearing lubricatio 175
- Steering stem installation 175
- Steering stem remova 175
- Steering stem war 175
- Table of contents 175
- Controls 181
- Handlebars installation note 181
- Left handlebar remova 181
- Right handlebar remova 181
- Table of contents 181
- Fairing stay installation not 184
- Fairing stay remova 184
- Front fender installation not 184
- Front fender remova 184
- Left footpeg bracket installation not 184
- Left footpeg bracket remova 184
- Lower fairing installatio 184
- Lower fairing remova 184
- Middle fairing installatio 184
- Middle fairing remova 184
- Rear fender front section installation not 184
- Rear fender front section remova 184
- Rear fender rear section installation not 184
- Rear fender rear section remova 184
- Rear frame installatio 184
- Rear frame remova 184
- Right footpeg bracket installation not 184
- Right footpeg bracket remova 184
- Seat cover installatio 184
- Seat cover remova 184
- Table of contents 184
- Upper fairing installatio 184
- Upper fairing remova 184
- Cautio 192
- Alternator assembly note 196
- Alternator disassembl 196
- Alternator installation note 196
- Alternator remova 196
- Alternator t roubleshooting 16 15 196
- Armature inspectio 196
- Ball bearing inspectio 196
- Battery conditio 196
- Battery initial chargin 196
- Battery ordinary chargin 196
- Battery test chargin 196
- Brush and lead assembly inspection 196
- Brush inspectio 196
- Brush plate inspectio 196
- Brush spring inspectio 196
- Bulb replacement note 196
- Carbon brush lengt 196
- Commutator cleaning and inspection 196
- Electrical system 196
- Electrolyte level inspectio 196
- Fail brake light lens removal installation note 196
- Fan switch relay inspectio 196
- Fan system circuit inspection fan inspection fan relay inspection 196
- Fuel gauge operation inspection 196
- Headlight beam horizontal adjustmen 196
- Headlight beam vertical adjustmen 196
- Headlight bulb replacement note 196
- Headlight reserve lighting system inspection 196
- Headlight unit removal installation not 196
- Ic igniter inspectio 196
- Ignition cod removal installation note 196
- Ignition coil inspectio 196
- License plate light bulb replacement notes 196
- Meter and gauge removal installation not 196
- Pickup coil inspectio 196
- Pickup coil removal installation note 196
- Rectifier inspectio 196
- Regulator inspectio 196
- Rotor coil inspectio 196
- Slip ring cleanin 196
- Slip ring diamete 196
- Spark plug cleaning and inspectio 196
- Spark plug ga 196
- Spark plug removal installation note 196
- Starter motor disassembly assembly note 196
- Starter motor removal installation note 196
- Starter relay inspectio 196
- Stator coil inspectio 196
- Table of contents 196
- Tach voltmeter inspection 196
- Tait brake light bulb replacement note 196
- Test no battery discharge 196
- Test no battery overcharge 196
- Test no nois 196
- Turn signa light bulb replacement not 196
- Water temperature gauge operation inspectio 196
- Cautio 205
- Warning 205
- Caurion 206
- Cautio 206
- Warning 206
- Cautio 212
- Cautio 213
- Warning 213
- Any meter reading less than infinity indicates a 217
- Check the pickup coil air gaps clearance between the 217
- For any ignition system problems always check the 217
- Ic igniter inspection remove the ic igniter set the ohmmeter to the x i k 2 range and make the measurements shown in the table 217
- If there is more resistance than the specified value the coil has an open lead and must be replaced much less than this resistance means the coil is shorted and must he replaced 217
- Igniter 217
- Ignition coil inspection measuring arcing distance 217
- Ignition system wiring llr t sec wiring inspection 217
- Lf both air gaps arc not equal reposition the pickup coils 217
- Lf the meter readings are not as specified replace the ic 217
- Measure the resistance between the pickup coil leads and chassis ground 217
- Measured with hand tester 57001 983 a tester other than the kawasaki hand tester may show different readings 217
- Of the ignition coil is made by measuring arcing distance with a suitable tester for the 3 needle method 217
- Pickup coil inspection disconnect rhe pickup coil connector zero the ohmmeter and connect it to pickup coil 217
- Short necessitating replacement of the pickup coil assembly 217
- The most accurate test for determining the condition 217
- Timing rotor projection and the pickup coil core 217
- Using the highest resistance range of the ohmmeter 217
- Cautio 219
- Cautio 220
- Cautio 223
- Battery 224
- Dimmer switch 224
- Failure indicator 224
- Headlight 224
- Headlight relay 224
- High beam indicator light 224
- Ignition switch 224
- Junction box 224
- Main relay 224
- Reserve lighting device 224
- Sec starter system 224
- See starter system 224
- Starter circuit relay 224
- Starter relay 224
- _j a x cc m 224
- Cautio 227
- Caution j 229
- Cautio 232
- Appendix 236
- Lubricatio 236
- Spark plug inspectio 236
- Table of contents 236
- Tightness inspectio 236
- Cautio 238
- Supplement 1986 model 246
- General information 247
- Fuel system 253
- A i inkagc lever b idle adjusting screw 256
- Correct throttle grip free play is obtained 256
- Idle adjusting screw with the throttle grip closed 256
- The evaporative emission control system is almost 256
- The same as lor the zx900 a2 refer to the following hose routing diagram 256
- Tighten the locknut check that the throttle linkage lever stops against the 256
- Turn the accelerator cable adjusting nut until the 256
- Wheels tires 256
- Electrical system 257
- Steering 257
- Supplement 1987 model 260
- Supplement 1988 1989 models 262
- General information 263
- Fuel system 268
- Engine top end 269
- I he clean air system for the swiss model is the same as 269
- Or the us model refer io the clean air system us model page 4 7 269
- Wheels tires 269
- Supplement 1990 model 270
- Table of contents 270
- A caution 271
- General information 272
- Zx900 a7 272
- Zx900 a7 273
- Engine top end 276
- Fuel system 276
- A caution 277
- Engine lubrication system 277
- Crankshaft t ransmission 278
- Owhon using the modified crankcases and crankcase bolts refer to the following 278
- The crankcases and crankcase bolts will be modified for larger diameter 278
- Owhen using the modified crankcases and crankcase bolts refer to the following 279
- The crankcases and crankcase bolts will be modified lot larger diameter 279
- Wheels tires 280
- Caution 281
- Final drive 281
- ____________ a caution 281
- Brakes 282
- Caution 284
- ________ 284
- Suspension 286
- Qfork oil level may also be measured using the oil syringe specie tool 288
- The gauge tube is graduated in 1 cm division othe syringe body is graduated in 10 ml divisions excluding the gouge tube which is about 5 ml capacity 288
- The tape measure rod or oil syringe pipe should be in the middle of the inner tube or the correct oil level can not be measured 288
- A caution 290
- Controls 291
- Electrical system 292
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Quick Reference Guide This quick reference guide will assist you in locating a desired topic or procedure Bend the pages back to match the black tab of the desired chapter number with the black tab on the edge at each table of contents page Refer to the sectional table of contents for the exact pages to locate the specific topic required General Information 1 Fuel System 2 Cooling System 3 Engine Top End 4 Clutch 5 Engine Lubrication System 6 Engine Removal Installation 7 Crankshaft Transmission 8 Wheels Tires 9 Final Drive 10 Brakes 11 Suspension 12 Steering 13 Controls 14 Frame 15 Electrical System 16 Appendix 17 Supplement 1986 Model 18 Supplement 1987 Model 19 Supplement 1988 1989 Models 20 Supplement 1990 Model 21