![Yamaha XJ900S (G) (1995) [4/352] How to use this manual](/img/pdf.png)
Yamaha XJ900S (G) (1995) [4/352] How to use this manual
![Yamaha XJ900S (G) (1995) [4/352] How to use this manual](/views2/1121394/page4/bg4.png)
Содержание
- Service manual 1
- Xj900s g 1
- Notice 3
- Particulary important information 3
- How to use this manual 4
- Ber and content 5
- Diagram indicate grade of lubricant and 5
- Identify the specifications appearing in the 5
- Illustrated symbols 5
- Illustrated symbols to 9 are designed as 5
- Illustrated symbols to are used to 5
- Illustrated symbols to in the exploded 5
- Location of lubrication point 5
- Refer to the illustration 5
- Thumb tabs to indicate the chapter s num 5
- Adjustment 7
- Carburetion 7
- Chassis 7
- Electrical 7
- Engine overhaul 7
- General information 7
- Periodic inspection and 7
- Specifications 7
- Troubleshooting 7
- Chapter 1 8
- Chapter 2 8
- Contents 8
- General information 8
- Specifications 8
- And adjustment 9
- Chapter 3 9
- Periodic inspection 9
- Trbl k 9
- Chapter 4 10
- Engine overhaul 10
- Carburetion 12
- Chapter 5 12
- Chapter 6 12
- Chassis 12
- Chapter 7 13
- Electrical 13
- Chapter 8 14
- Troubleshooting 14
- General information 16
- Motorcycle identification 16
- Important information 17
- Important information 18
- J j ____________________ 18
- Are provided 19
- Bly using the correct special tool will help 19
- Complete and accurate tune up and assem 19
- For tune up 19
- Improper tools or improvised techniques 19
- Prevent damage caused by the use of 19
- Refer to the list provided to avoid errors 19
- Special tool differ by country so two types 19
- Special tools 19
- Special tools gen 19
- The proper special tools are necessary for 19
- The shape and part number used for the 19
- When placing an order 19
- For engine service 20
- Special tools gen 20
- For chassis service 21
- Special tools 21
- Components 22
- For electrical 22
- Special tools gen 22
- General specifications 24
- General specifications spec o 24
- Specifications 24
- General specifications spec 25
- General specifications spec 26
- Maintenance specifications 27
- Maintenance specifications spec ü 27
- Maintenance specifications spe 28
- Maintenance specifications spec 0 29
- Maintenance specifications spec 30
- Maintenance specifications spe 31
- Maintenance specifications spec u 32
- Maintenance specifications spec u 33
- Maintenance specifications spec q 34
- Tightening torques 34
- Maintenance specifications spec u 35
- Maintenance specifications spec ct 36
- Maintenance specifications spec o 37
- Maintenance specifications spec o 38
- Tightening torques 38
- Maintenance specifications spec o 39
- Maintenance specifications spec ü 40
- Maintenance specifications spec ü 41
- Maintenance specifications spec 42
- Exclusive specification 43
- Spec exclusive specification u 43
- A distance across flats 44
- All specification data in this manual is listed 44
- Applicable sections of this book to avoid 44
- B outside thread diameter 44
- Call for clean dry threads components 44
- General torque 44
- General torque specifications spec o 44
- How to use the conversion 44
- How to use the conversion table 44
- In a crisscross fashion in progressive 44
- In si and metric units 44
- Metric multiplier imp 44
- Mm 10 mm 30 3 44
- Mm 12 mm 55 5 44
- Mm 14 mm 85 8 44
- Mm 16 mm 130 13 44
- Mm 6 mm 6 0 44
- Mm 8 mm 15 1 44
- Mm x 0 3937 0 8 in 44
- Mm x 0 3937 in 44
- Nents or assemblies are included in the 44
- Nm m kg 44
- Otherwise specified torque specifications 44
- Should be at room temperature conversion table 44
- Specifications 44
- Stages until full torque is reached unless 44
- Teners with standard i s o pitch threads 44
- This chart specifies torque for standard fas 44
- To imp unit data 44
- Torque specifications for special compo 44
- Use this table to convert metric unit data 44
- Warpage tighten multi fastener assemblies 44
- Lubrication point and grade of lubricant 45
- Lubrication point and grade of lubricant spe 45
- Lubrication point and grade of lubricant spec q 46
- Lubrication diagrams 47
- Lubrication diagrams spec q 47
- Lubrication diagrams 48
- Lubrication diagrams spec u 49
- Lubrication diagrams 50
- Cable routing 51
- Cable routing spec o 51
- Cable routing spec 0 52
- Cable routing spec u 53
- Cable routing 54
- Cable routing spec q 55
- Cable routing 56
- Cable routing spec q 57
- Introduction 58
- Introduction periodic maintenance nsp fob 58
- Lubrication intervals 58
- Periodic inspection and adjustment 58
- Periodic maintenance lubrication intervals 58
- Periodic maintenance lubrication intervals insp 59
- Cowling 60
- Insp fob 60
- Side cover fuel tank and 60
- Side cover fuel tank and cowling 60
- Warning 60
- Side cover fuel tank and cowling 61
- Insp m 62
- Side cover fuel tank and cowling 62
- Engine 63
- Insp foli 63
- Valve clearance adjustment 63
- Valve clearance adjustment 64
- Valve clearance adjustment insp fol 66
- 0 0 mm 67
- 0 5 mm 67
- Adj sk 67
- Ai psggshs bbbsspbgsggs 67
- Always install pad with number down 67
- Example installed is 250 67
- Exhaust 67
- Intake 67
- Measured clearance is 0 3 mm 67
- Pad no 250 2 0 mm 67
- Pad no 260 2 0 mm 67
- Pad no 265 2 5 mm 67
- Pad number example 67
- Rao number example 67
- Replace 250 pad with 260 pad 67
- Valve clearance adjustment insp fob 67
- Valve clearance cold 67
- Valve clearance adjustment 69
- Adj nv 70
- Carburetor synchronization insp oi 70
- Carburetor synchronization 71
- Adj wl 72
- Idling speed adjustment insp fob 72
- Idling speed adjustment insp 73
- Throttle cable adjustment 73
- Throttle cable adjustment 74
- Warning 74
- Insp gob 75
- Spark plug inspection 75
- Adj wc 76
- Compression pressure measurement adj 77
- Ignition timing check sp fol 77
- Compression pressure measurement insp fol 78
- Warning 78
- Compression pressure measurement 79
- Engine oil level inspection 79
- Engine oil level inspection nsp fol 80
- Engine oil replacement apj 80
- Engine oil replacement insp fol 81
- Engine oil replacement clutch adjustment 82
- Adj xk 83
- Air filter cleaning insp fob 83
- Chassis 85
- Front brake lever position adjustment 85
- Rear brake adjustment insp 85
- Insp fob 86
- Rear brake adjustment 86
- Warning 86
- Brake fluid level inspection insp fol 87
- Warning 87
- Brake fluid level inspection brake pad sp 88
- Inspection brake light switch adjustment 88
- Brake hose inspection pj 89
- Brake light switch adjustment sp fol 89
- Air bleeding steps 90
- Warning 90
- Air bleeding hydraulic brake system nsp fob 91
- Final gear oil level inspection 91
- Warning 91
- Final gear oil replacement nsp fol 92
- Steering head inspection 92
- Warning 92
- Adjustment steps 93
- Steering head inspection 93
- Warning 93
- Steering head inspection 94
- Front fork inspection 95
- Rear shock absorber adjustment insp 95
- Rear shock absorber adjustment 96
- Tire inspection insp 96
- Warning 96
- Tire inspection insp fob 97
- Tire inspection insp 98
- A warning 99
- Cable inspection and lubrication adj 99
- Warning 99
- Wheel inspection nsp ioh 99
- Electrical 101
- Adj wl 102
- Battery inspection insp 102
- Warning 102
- Battery inspection insp 103
- Battery inspection insp fob 104
- Battery inspection fuse inspection insp tofe 107
- Insp fuse inspection 108
- Warning 108
- Headlight beam adjustment nsp dûl 109
- Headlight bulb replacement 109
- Warning 109
- Digital clock adjustment adj wv 110
- Headlight bulb replacement nsp gal 110
- Engine overhaul 112
- Engine removal 112
- Engine removal eng 112
- Warning 112
- Engine removal eng 113
- Engine removal eng 114
- Engine removal 115
- Engine removal eng 116
- Warning 116
- Engine disassembly 117
- Engine disassembly eng 117
- Engine disassembly eng 118
- Engine disassembly eng 119
- Engine disassembly eng 120
- Engine disassembly eng 121
- Engine disassembly eng 122
- Engine disassembly eng 123
- Engine disassembly eng 124
- Engine disassembly eng 125
- Engine disassembly eng 126
- Engine disassembly eng 127
- Engine disassembly eng 129
- Inspection and repair 130
- Inspection and repair en 130
- Inspection and repair eng 131
- Inspection and repair eng 132
- Inspection and repair eng 133
- Inspection and repair en 134
- Inspection and repair eng 135
- Inspection and repair en 136
- Inspection and repair eng 137
- Inspection and repair 138
- Inspection and repair eng 139
- Inspection and repair eng 140
- Inspection and repair eng 141
- Inspection and repair 142
- Inspection and repair eng 143
- Inspection and repair eng 144
- Inspection and repair eng 145
- Inspection and repair eng 146
- Inspection and repair eng 147
- Inspection and repair eng 148
- Inspection and repair eng 149
- Inspection and repair eng 150
- A warning 151
- Inspection and repair eng 151
- Inspection and repair eng 152
- Inspection and repair 153
- Inspection and repair eng 154
- Middle gear service 155
- Middle gear service eng 155
- Middle gear service eng 156
- Middle gear service 157
- Middle gear service 158
- Middle gear service eng 159
- Middle gear service eng 160
- Middle gear service 161
- Middle gear service 162
- Middle gear service 163
- Middle gear service 164
- Adjustment 165
- Engine assembly and 165
- Engine assembly and adjustment 165
- Warning 165
- Connecting rod and crankshaft 166
- Engine assembly and adjustment eng 166
- Engine assembly and adjustment eng 167
- Engine assembly and adjustment 168
- Engine assembly and adjustment 169
- Engine assembly and adjustment 170
- Transmission 170
- Engine assembly and adjustment eng 171
- Warning 171
- Engine assembly and adjustment 172
- Crankcase 173
- Engine assembly and adjustment 173
- Engine assembly and adjustment eng 174
- Engine assembly and adjustment 175
- Warning 175
- A warning 176
- Engine assembly and adjustment eng 176
- Clutch 177
- Engine assembly and adjustment 177
- Engine assembly and adjustment eng 178
- Warning 178
- Engine assembly and adjustment eng 179
- Warning 179
- Engine assembly and adjustment 180
- Piston and cylinder 180
- Engine assembly and adjustment eng 181
- Engine assembly and adjustment eng 182
- Warning 182
- Engine assembly and adjustment eng 183
- Warning 183
- Cylinder head and cylinder head cover 184
- Engine assembly and adjustment eng 184
- Camshaft valve and timing chain 185
- Engine assembly and adjustment 185
- Engine assembly and adjustment 186
- Engine assembly and adjustment eng 187
- Engine assembly and adjustment 188
- Engine assembly and adjustment eng 189
- Engine assembly and adjustment 190
- Engine assembly and adjustment eng 191
- 1 050 r min 192
- 1 2 turns out 192
- Carburetion 192
- Carburetor 192
- Engine idle speed 192
- Fuel level 192
- I d mark 4km00 4pr00 192
- Jet needle 192
- Main air jet 192
- Main jet 192
- Pilot air jet 1 192
- Pilot jet 192
- Pilot screw 192
- Specifications 192
- Throttle valve 192
- Carb 9 193
- Carburetor 193
- Carburetor 194
- Carburetor 195
- Carb h 196
- Carburetor 196
- Carburetor 197
- Carb 9 198
- Carburetor 198
- Carburetor 199
- Carb ç 200
- Carburetor 200
- Carb if 201
- Carburetor 201
- Carb v 202
- Carburetor 202
- A i s air induction system 203
- A i s air induction system 204
- A i s air induction system diagrams 204
- A i s air induction system 205
- A i s air induction system 206
- A i s air induction system 207
- Warning 207
- 2 oil seal 208
- 3 bearing 208
- 6 clutch retainer 208
- 7 speedometer gear unit 208
- 70 17 58v 208
- A tire size 208
- B rim size 208
- Chassis 208
- D collar 208
- D wear limit 208
- Front wheel 208
- Lateral 0 mm 208
- Meter clutch 208
- Nm 5 m kg 208
- Radial 1 mm 208
- Rim runout limit 208
- Spacer 208
- X mt3 0 208
- Front wheel 209
- Warning 209
- Front wheel 210
- Warning 210
- Front wheel 211
- Front wheel 212
- Warning 212
- Front wheel 213
- Rear wheel 214
- Rear wheel 215
- Warning 215
- Rear wheel 216
- Rear wheel 217
- Front and rear brake 218
- Front brake 218
- Front and rear brake 219
- Rear brake 219
- Front and rear brake 220
- Cau b__________________________ 221
- Front and rear brake 221
- Front and rear brake 222
- Front and rear brake 223
- Front and rear brake 224
- Front and rear brake 225
- Warning 225
- Front and rear brake 226
- Warning 226
- Front and rear brake 227
- Front and rear brake 228
- Front and rear brake 229
- Warning 229
- Front and rear brake 230
- Warning 230
- Front and rear brake 231
- Front and rear brake 232
- Warning 232
- Caution ____________________ 233
- Front and rear brake 233
- Warning 233
- Front and rear brake 234
- Warning 234
- Front and rear brake 235
- Warning 235
- Front and rear brake 236
- Warning 236
- Front and rear brake 237
- Warning 237
- Front and rear brake 238
- Warning 238
- ________ 238
- Front and rear brake 239
- Front and rear brake 240
- Warning 240
- Front and rear brake 241
- Front fork 242
- Front fork 243
- Warning 243
- Front for 244
- Front fork 245
- Warning 245
- Caution i___________________ 247
- Front fork 247
- Front fork 248
- Chas 2 249
- Front fork 249
- Warning 249
- Steering head and handlebar 250
- Steering head and handlebar 251
- Warning 251
- Steering head and handlebar 252
- Steering head and handlebar 253
- A warning 254
- Steering head and handlebar 254
- Steering head and handlebar 255
- Warning 255
- Steering head and handlebar 256
- Steering head and handlebar 257
- Warning 257
- Steering head and handlebar 258
- A liberal amount of molybdenum disulfide 259
- Coat the bearings oil seals and collars with 259
- Grease before installing after installing 259
- Note _______________________________ 259
- Rear shock absorber and swingarm 259
- Thoroughly wipe off excess grease 259
- Rear shock absorber and swingarm 260
- Warning 260
- Rear shock absorber and swingarm 261
- Rear shock absorber and swingarm 262
- Warning 262
- Rear shock absorber and swingarm 263
- Chas 7 264
- Rear shock absorber and swingarm 264
- Rear shock absorber and swingarm 265
- Caution _______________________ 266
- Rear shock absorber and swingarm 266
- A warning 267
- Rear shock absorber and swingarm 267
- Shaft drive 268
- Shaft drive 269
- Shaft drive 270
- Warning 270
- Faulty lighting and signal system 271
- Instable handling 271
- Faulty brake 272
- Front fork oil leakage and front fork malfunction 272
- Instable handling 272
- Overheating 272
- Trblt o 272
- Clutch slipping dragging 273
- Clutch slipping dragging shtg 273
- Faulty gear shifting 273
- Trbl o 273
- Poor idle speed performance 274
- Poor medium and high speed performance 274
- Trbl q 274
- Starting failure hard starting 275
- Troubleshooting 275
- Tps throttle position sensor self diagnosis 277
- Sensor self diagnosis 278
- Tps throttle position 278
- Carburetor heater system 279
- Carburetor heater system 280
- Carburetor heater system 281
- Carburetor heater system 282
- Fuel pump system 284
- Warning 284
- Fuel pump system 285
- Elec p 287
- Fuel pump system 287
- Fuel pump system 288
- Signal system 291
- Signal system 292
- Signal system 293
- Signal system 295
- Signal system 296
- Signal system 297
- Signal system 298
- Signal system 299
- Signal system 300
- Signal system 301
- Lighting system 305
- Lighting system 307
- Lighting system 308
- Lighting system 309
- Lighting system 311
- Charging system 313
- Charging system 315
- A c generator 316
- Battery 316
- Charging system 316
- Circuit diagram 316
- Fuse mam 316
- Electric starting system 317
- Warning 317
- Electric starting system 318
- Electric starting system 319
- Electric starting system 321
- Starter motor 321
- Electric starting system 322
- Electric starting system 323
- Electric starting system 324
- Electric starting system 325
- Warning 326
- Electric starting system elec 327
- Electric starting system elec 328
- Ignition system 331
- Ignition system 332
- Ignition system 333
- Ignition system 335
- Checking of connections 337
- Electrical 339
- Electrical components 339
- Shaft drive 340
- Shaft drive 341
- Shaft driv 342
- Shaft drive 343
- Shaft drive 344
- Shaft drive 345
- Shaft drive 346
- Shaft drive 347
- Shaft drive 348
- A warning 350
- Shaft drive 350
- Chas 2 351
- Shaft drive 351
- Shaft drive 352
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HOW TO USE THIS MANUAL CONSTRUCTION OF THIS MANUAL This manual consists of chapters for the main categories of subjects See Illustrated sym bols 1st title Q This is a chapter with its symbol on the upper right of each page 2nd title 2 This title appears on the upper of each page on the left of the chapter symbol For the chapter Periodic inspection and adjustment the 3rd title appears 3rd title 3 This is a final title MANUAL FORMAT All of the procedures in this manual are organized in a information has been compiled to provide the mechanic ence that contains comprehensive explanations of all inspections A set of particularly important procedure 4 is placed each procedure preceded by sequential step by step format The with an easy to read handy refer disassembly repair assembly and between a line of asterisks with IMPORTANT FEATURES Data and a special tool are framed in a box preceded by a relevant symbol 5 An encircled numeral indicates a part name and an encircled alphabetical letter data or an alignment mark the others being indicated by an alphabetical letter in a box A condition of a faulty component will precede an arrow symbol and the course of action required the symbol EXPLODED DIAGRAM Each chapter provides exploded diagrams before each disassembly section for ease in identi fying correct disassembly and assembly procedures