![Yamaha SZR660 (1995) [4/207] General information](/img/pdf.png)
Yamaha SZR660 (1995) [4/207] General information
![Yamaha SZR660 (1995) [4/207] General information](/views2/1121417/page4/bg4.png)
Содержание
- Service manual yamaha szr660 1
- How to use this manual 2
- Warning 2
- Contents 3
- General information 4
- Engine serial number 6
- Identification number 6
- Identification of motorcycle 6
- Important information 6
- Preparation for disassembly and reassembly 6
- Bearings and oil seals 7
- Circlips 7
- Gaskets oil seals and o rings 7
- Lock washers plates and cotter pins 7
- Spare parts 7
- Special tools 7
- Technical specifications 11
- General specifications 13
- Engine 14
- Maintenance specifications 14
- Electric system 16
- Chassis 18
- Tightening torques 19
- Definition of measurement units 22
- General torque specifications 22
- Chassis 23
- Engine 23
- Lubrication points and type of lubricant 23
- Lubrication layout 24
- Cooling layout 26
- Cable routing 27
- Periodic inspection and adjusment 29
- Periodic maintenance lubrication intervals 31
- Removal and installation 32
- Seat fuel tank and rear cowling 32
- Cowling 33
- Removal and installation 33
- Engine 34
- Valve clearance adjustment 34
- Drive chain adjustment 35
- Idle speed adjustment 35
- Spark plug inspection 36
- Throttle cable free play adjustment 36
- Ignition timing check 37
- Compression inspection 38
- Engine oil level check 39
- Engine oil replacement 40
- Clutch adjustment 42
- Engine oil pressure check 42
- Air filter cleaning 43
- Suction hose and manifold inspection 43
- Checking the coolant level 44
- Crankcase ventilation hose inspection 44
- Exhaust system inspection 44
- Fuel line inspection 44
- Changing the coolant 45
- Cooling system inspection 46
- Chassis 47
- Front brake adjustment 47
- Rear brake adjustment 47
- Brake fluid level check 48
- Brake hosing inspection 48
- Brake pad wear inspection 48
- Brake circuit bleeding 49
- Drive chain tightness inspection and adjustment 49
- Drive chain lubrication 50
- Front fork inspection and adjustment 50
- Shock absorber inspection and adjustment 51
- Steering inspection 52
- Tyre inspection 53
- Cable inspection and lubrication 54
- Electricals 54
- Headlight lamp replacement and setting 54
- Lever and pedal lubrication 54
- Rear swing arm lubrication 54
- Side stand lubrication 54
- Wheel inspection 54
- Fuse inspection and replacement 55
- Battery insoection 56
- Engine overhaul 60
- Battery cables 62
- Cooling system 62
- Cowling seat and fuel tank 62
- Engine oil 62
- Engine removal 62
- Radiator 62
- Air cleaner case and carburetor 63
- Clutch cable 63
- Drive chain 63
- Exhaust pipe 63
- Engine detachment 64
- Cylinder head cylinder and piston 65
- Engine diassembly 65
- Starter motor and hoses 65
- Rotor and starter drivers 67
- Oil filter and water pump 68
- Clutch and balancer gear 69
- Shift lever and oil pump 70
- Crankcase right 71
- Balancer transmission and shifter 72
- Oil strainer 72
- Crankshaft 73
- Rocker arm 73
- Valves 74
- Cylinder head 75
- Inspection and repair 75
- Valves and valve guides 75
- Valve housing 76
- Camshaft 78
- Valve spring 78
- Camshaft chain sprocket and chain guide 79
- Rocker arms and rocker arm shaft 79
- Camshaft chain guide 80
- Cylinder and piston 80
- Piston rings 81
- Crankshaft 82
- Piston pin 82
- Balancer drive gear and balancer gear 83
- Clutch 83
- Electric starter drive 83
- Primary drive 83
- Transmission and gearbox 85
- Bearings and oil seals 86
- Circlip and washer 86
- Crankcase 86
- Oil delivery pipes 86
- Oil pump water pump and strainer 86
- Engine assembly and setting 87
- Valves 87
- Valves and rocker arms 87
- Rocker arms 88
- Crankshaft 89
- Balancer shaft and transmission 90
- Shifter 90
- Balancer transmission and shifter 91
- Crankcase exploded view 92
- Oil strainer exploded view 92
- Crankcase assembling 93
- Oil strainer assembling 93
- Shift lever and oil pump 93
- Shift lever and oil pump 94
- Balancer shaft gear 95
- Clutch 95
- Clutch and balancer gear 96
- Oil filter and water pump 98
- Starter gears 99
- Cylinder 100
- Camshaft and camshaft chain 101
- Cylinder head 101
- Cylinder head cylinder and piston 102
- Pipes and hoses 105
- Engine reassembly 106
- Cooling system 108
- Cooling system 110
- Job instruction chart 111
- Radiator 111
- Assembly 112
- Inspection 112
- Job instruction chart 113
- Removal 113
- Water pump 113
- Assembly 114
- Inspection 114
- Job instruction chart 114
- Thermostat 114
- Assembly 115
- Inspection 115
- Removal 115
- Carburetor 116
- Carburetor 118
- Section view 118
- Technical specifications tightening torques exploded view 118
- Removal 119
- Diassembly 120
- Inspection 121
- Assembly 122
- Fuel level adjustment 125
- Installation 125
- Checking the pump operation 126
- Fuel pump 126
- Inspection 126
- Installation 126
- Removal 126
- Chassis 127
- Front wheel 129
- Removal 129
- Inspection 130
- Static balancing 130
- Rear wheel 131
- Inspection 132
- Removal 132
- Front and rear brake 133
- Front brake caliper 133
- Front master cylinder 133
- Rear brake caliper 134
- Rear master cylinder 134
- Brake pad replacement 135
- Front brake caliper disassembly 137
- Rear brake caliper disassembly 138
- Front master cylinder disassembly 139
- Rear master cylinder disassembly 140
- Inspection and repair 141
- Front fork 143
- Removal 144
- Oil change 145
- Cleaning the dust seal 147
- Replacing the seals and bushes 148
- Adjustment 154
- Removal 155
- Steering 155
- Inspection 156
- Installation 156
- Rear shock absorber 158
- Removal 158
- Adjustment 159
- Inspection 159
- Note on disposal 159
- Sving arm 159
- Removal 160
- Inspection 161
- Drive chain sprocket and crown 162
- Removal 162
- Inspection 163
- Electricals 164
- Colour code 166
- Electrical circuit diagram 166
- Electrical components 167
- Main switch inspection 168
- Switch check 168
- Switch connection 168
- Blub inspection 169
- Blub types 169
- Light inspection 169
- Circuit diagram 170
- Ignition system 170
- Diagnostics 171
- Circuit diagram 175
- Electrical starting system 175
- Diagnostics 176
- Starting circuit functioning 176
- Starter motor 179
- Charging system 182
- Circuit diagram 182
- Diagnostics 183
- Circuit diagram 185
- Light system 185
- Diagnostics 186
- Circuit diagram 188
- Signalling system 188
- Diagnostics 189
- Signalling system control 190
- Circuit diagram 195
- Cooling system 195
- Diagnostics 196
- Electrical system diagram 200
- Troubleshooting 201
- Electrical system 203
- Failure to start difficulties in starting 203
- Fuel system 203
- Poor engine compression 203
- Difficulties in changing gear 204
- Disengaging gears 204
- Gear change impossible 204
- Poor performance at idle speed 204
- The gear pedal fail to move 204
- Unsatisfactory performance at medium high speed 204
- Clutch fails to release 205
- Clutch slides 205
- Clutch slides or fails to release 205
- Excessive engine cooling 205
- Overheating of engine 205
- Defective brakes 206
- Malfunctioning 206
- Oil leaks 206
- Oil leaks or malfunctioning of front fork 206
- Poor braking 206
- Unstable steering 206
- Defective functioning of lights and indicators 207
- Delayed turning on of indicators 207
- Excessive indicator intermittence frequency 207
- Frequent burning of blub 207
- Poor headlight illumination 207
- The direction indicators fail to turn off 207
- The direction indicators fail to turn on 207
- The horn fails to work 207
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