Tohatsu MFS 4 [8/81] Chapter 2 service data and tools
Содержание
- Outboard 1
- Service manual 1
- Tohatsu 1
- Chapter 1 specifications 2
- Chapter 2 service data and tools 2
- Chapter 3 inspection and maintenance 2
- Chapter 4 power unit 2
- Contents 2
- Chapter 10 optional parts 3
- Chapter 6 recoil starter 3
- Chapter 7 carburetor and fuel pump 3
- Chapter 8 electrical system 3
- Chapter 9 test run and inspection after complete assembly 3
- Chapters lower unit 3
- Contents 3
- Chapter 1 specifications 4
- Specifications 4
- Chapter 1 specifications 5
- Chapter 1 specifications 6
- Outline dimensions 6
- Chapter 2 service data and tools 7
- Service data and maintenance standards 7
- Chapter 2 service data and tools 8
- Chapter 2 service data and tools 9
- Chapter 2 service data and tools 10
- Chapter 2 service data and tools 11
- Chapter 2 service data and tools 12
- Chapter 2 service data and tools 13
- Table of points to apply sealants adhesives and lubricants 13
- Chapter 2 service data and tools 14
- Chapter 2 service data and tools 15
- Chapter 2 service data and tools 16
- Table of tightening torque 16
- Chapter 2 service data and tools 17
- Disassembly and repair 17
- Tools and instruments required for 17
- Chapter 2 service data and tools 18
- Chapter 2 service data and tools 19
- How to use special tools 19
- Chapter 2 service data and tools 20
- Chapter 2 service data and tools 21
- Chapter 3 inspection and maintenance 22
- O o o o 22
- O o o o o 22
- O o o o o o 22
- Periodical inspections 22
- Chapter 3 inspection and maintenance 24
- Change of engine oil 25
- Change of gear oil 25
- Chapter 3 inspection and maintenance 25
- A caution 26
- Chapter 3 inspection and maintenance 26
- Inspection of ignition system 26
- Chapter 3 inspection and maintenance 27
- Inspection of fuel system 27
- A caution 28
- Chapter 3 inspection and maintenance 28
- Inspection of compression system 28
- A caution 29
- Chapter 3 inspection and maintenance 29
- Inspection of gear shift and propeller 29
- System 29
- Chapter 3 inspection and maintenance 30
- Inspection of cooling system 30
- Chapter 4 power unit 31
- General notes on service 31
- Chapter 4 power unit 32
- Removing parts 32
- Removing power unit 32
- Chapter 4 power unit 33
- Chapter 4 power unit 34
- Disassembling engine 34
- Chapter 4 power unit 35
- Chapter 4 power unit 36
- Chapter 4 power unit 37
- Chapter 4 power unit 38
- Engine parts 38
- Inspection and measurement of 38
- Chapter 4 power unit 39
- Chapter 4 power unit 40
- Chapter 4 power unit 41
- Chapter 4 power unit 42
- Chapter 4 power unit 43
- Chapter 4 power unit 44
- Chapter 4 power unit 45
- Repair and replacement of engine 45
- Chapter 4 power unit 46
- Reassembling engine 46
- Chapters lower unit 47
- Disassembling gear case 47
- Chapters lower unit 48
- Chapters lower unit 49
- Chapters lower unit 50
- Inspection of parts related to gear case 50
- Chapters lower unit 51
- Reassembling gear case 51
- Chapters lower unit 52
- Chapters lower unit 54
- Gear shift 54
- Chapters lower unit 55
- Gear case shaft water pump 55
- And drive shaft housing 56
- Chapters lower unit 56
- Disassembling lower motor cover 56
- Chapters lower unit 57
- And drive shaft housing 58
- Chapters lower unit 58
- Reassembling lower motor cover 58
- Chapters lower unit 59
- Drive shaft housing gear case motor 59
- Bracket reverse lock 60
- Chapters lower unit 60
- Chapters lower unit 61
- Handle and throttle 61
- Chapters lower unit 62
- Installation and adjustment of throttle 62
- Chapters recoil starter 63
- Disassembling 63
- Reassembling 63
- Chapters recoil starter 64
- Recoil starter starter lock 64
- A caution 65
- Carburetor 65
- Chapter carburetor and fuel pump 65
- A caution 66
- Chapter 7 carburetor and fuel pump 66
- Fuel pump 66
- Chapter 8 electrical system 67
- Electric circuit 67
- Inspection 67
- Chapter 8 electrical system 68
- Chapter 8 electrical system 69
- Magneto 69
- Chapter 9 test run and inspection after complete assembly 70
- Inspection 70
- Test run tank and test propeller 70
- Chapter 9 test run and inspection after complete assembly 71
- Chapter 10 optional parts 72
- Remote control system 5a2 6a2 72
- Chapter 10 optional parts 73
- Assembling remoe control parts 5a2 6a2 75
- Chapter 10 optional parts 75
- Chapter 10 optional parts 76
- Chapter 10 optional parts 77
- Lighting coil and rectifier kit 77
- Chapter 10 optional parts 78
- Chapter 10 optional parts 79
- Chapter 10 optional parts 80
- Vertical starter kit 80
- Tohatsu corporation 81
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CHAPTER 2 SERVICE DATA AND TOOLS Repair Limit Measure Remove carbon deposit and clean Scratch depth or distortion is 0 03 mm or more 0 0012 in Repair Set 240 400 sandpaper on the surface plate and polish the surface for repair Use 600 sandpaper for finishing Repair or replace depending on the situation Clean and remove foreign matters Remove foreign matters and clean If wear is exceeding the repair limit replace or bore the cylinder and finish by honing Over sized piston is 0 5 mm Refer to the item 4 59 07 mm or more 2 3256 in Replace or use an over sized piston after boring the cylinder Engine related Items When the liner cannot be repaired by means of 400 600 sandpaper because it is extremely scratched or scarfed or the difference between the maximum wear and minimum wear is 0 06 mm or more 0 0024 in Bore and hone to 059 5 0 01 mm 02 343 0 0004 in To be use over size piston and ringe When the depth of scratch or distortion in of the mating surface is 0 03 mm or more 0 0012 in Set 240 400 sandpaper on the surface plate and polish the surface Use 600 sandpaper for finishing Outer diameter 58 90 mm or more 2 3189 in Piston clearance 0 15 mm or more 0 0059 in Replace if out of the repair limit Remove carbon residuum and clean Repair with 400 600 sandpaper depending on the situation Top 0 10 mm or more 0 0039 in Replace if out of the repair limit Second 0 09 mm or more 0 0035 in Oil 0 21 mm or more 0 0083 in 0 04 mm or more 0 0016 in Replace if out of the repair limit Top 0 5 mm or more 0 020 in Replace with new piston ring if wear of the cylinder liner is within the repair limit Second 0 7 mm or more 0 026 in Oil 15 97 mm or less 0 629 in Replace if out of the repair limit 0 05 mm or more 0 002 in Replace if out of the repair limit 29 91 mm or less 1 1776 in 24 96 mm or less 0 9827 in 16 040 mm or more 0 6315 in 0 090 mm or more 0 0035 in 0 70 mm or more 0 0276 in 0 07 mm or more 0 0028 in 0 06 mm or more 0 0024 in Replace if out of the repair limit Replace if out of the repair limit Replace if out of the repair limit Replace if out of the repair limit Replace if out of the repair limit Replace if out of the repair limit Replace if out of the repair limit To be replaced with a new oil ring when replacing with new top and or second rings 5