Airwell CWP-CO 35 [4/42] English
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Page 3
English
Safety
2 SAFETY
2.1 Foreword
These units must be installed in conformity with the
provisions of Machinery Directive 98/37/EC, Low
Voltage Directive 73/23/EC, Pressure Vessels Direc-
tive 97/23/EC, Electromagnetic Interference Direc-
tive 89/336/EC, as well as with other regulations
applicable in the country of installation. If these pro-
visions are not complied with, the unit must not be
operated.
The unit must be grounded, and no installa-
tion and/or maintenance operations may
be carried out before deenergising the elec-
trical panel of the unit.
Failure to respect the safety measures mentioned
above may result in electrocution hazard and fire in
the presence of any short-circuits.
Inside the heat exchangers, the compres-
sors and the refrigeration lines, this unit
contains liquid and gaseous refrigerant un-
der pressure. The release of this refrigerant
may be dangerous and cause injuries.
The units are not designed to be operated
with natural refrigerants, such as hydrocar-
bons. Itelco-Clima may not be held liable
for any problems deriving from the replace-
ment of original refrigerant or the introduc-
tion of hydrocarbons.
Itelco-Clima units are designed and manufactured
according to the requirements of European Standard
PED 97/23/EC (pressure vessels).
– The used refrigerants are included in group II (non-
hazardous fluids).
– The maximum working pressure values are men-
tioned on the unit’s data plate.
– Suitable safety devices (pressure switches and safe-
ty valves) have been provided, to prevent any
anomalous overpressure inside the plant.
– The vents of the safety valves are positioned and
oriented in such a way as to reduce the risk of con-
tact with the operator, in the event that the valve is
operated. Anyway, the installer will convey the dis-
charge of the valves far from the unit.
It is the User’s responsibility to ensure that
the unit is fit for the conditions of intended
use and that both installation and mainte-
nance are carried out by experienced per-
sonnel, capable of respecting all the recom-
mendations provided by this manual. It is
important that the unit is adequately sup-
ported, as detailed in this manual. Non-
compliance with these recommendations
may create hazardous situations for the
personnel.
The unit must rest on a base which meets
the characteristics specified in this manual;
a base with inadequate characteristics is
likely to become a source of serious injury
to the personnel.
The unit has not been design to withstand
loads and/or stress that may be transmitted
by adjacent units, piping and/or structures.
Each external load or stress transmitted to
the unit may break or cause breakdowns in
the unit’s structure, as well as serious dan-
gers to people. In these cases, any form of
warranty will automatically become null
and void.
The packaging material must not be dis-
posed of in the surrounding environment or
burnt.
2.2 Definitions
OWNER: means the legal representative of the com-
pany, body or individual who owns the plant where
Itelco-Clima unit has been installed; he/she has the
responsibility of making sure that all the safety regu-
lations specified in this manual are complied with,
along with the national laws in force.
INSTALLER: means the legal representative of the
company who has been given by the owner the job
of positioning and performing the hydraulic, electric
and other connections of Itelco-Clima unit to the
plant: he/she is responsible for handling and prop-
erly installing the appliance, as specified in this man-
ual and according to the national regulations in
force.
OPERATOR: means a person authorised by the own-
er to do on Itelco-Clima unit all the regulation and
control operations expressly described in this manu-
al, that must be strictly complied with, without ex-
ceeding the scope of the tasks entrusted to him.
Manuale CWP 4.11.2005 11:55 Pagina 3
Содержание
- Cwp co cwp rc cwp hp 1
- Control system 2
- Dismantling demolition and scrapping 2
- English 2
- Foreword 2
- General description 2
- Installation 2
- Maintenance 2
- Safety 2
- Spare parts 2
- Start up 2
- Table of contents 2
- Technical data 2
- Transport lifting and positioning 2
- Troubleshooting 2
- An introduction to the manual 3
- Emergency stop normal stop 3
- Foreword 3
- Introduction 3
- Warranty 3
- Definitions 4
- English 4
- Foreword 4
- Safety 4
- Access to the unit 5
- General precautions 5
- Precautions against residual risks 5
- Safety 5
- English 6
- Precautions during maintenance operations 6
- Safety 6
- Aus outlet 7
- Ein inlet 7
- Entrée entrata 7
- Safety 7
- Safety labels 7
- Sortie uscita 7
- English 8
- Safety 8
- Safety regulations 8
- Safety 9
- English 10
- Safety 10
- Anchoring 11
- Inspection 11
- Storage 11
- Transport lifting and positioning 11
- Unit handling 11
- Connection diagram 12
- English 12
- External hydraulic circuit 12
- Flow meter installation 12
- Installation 12
- Positioning of the unit 12
- Vibration isolators 12
- Hydraulic connection of the condenser 13
- Installation 13
- Electrical connections 14
- English 14
- Hydraulic connection 14
- Installation 14
- Power supply 14
- Preliminary check 15
- Start up 15
- Checking the operation 16
- Delivery to the customer 16
- English 16
- Start up 16
- Antifreeze function 17
- Control system 17
- Cwp control system 17
- Temperature controller 17
- Μchiller 17
- Control system 18
- English 18
- Summary of the key functions 18
- The meaning of each key in the different modes is summed up in the table below 18
- Control system 19
- Heat exchanger heater thermostat 19
- High pressure control 19
- Low pressure control 19
- Pressostatic valve kit optional 19
- Compressors 20
- Condenser except for cwp rc 20
- English 20
- Evaporator 20
- General description 20
- General specifications 20
- Introduction 20
- Refrigeration circuits 20
- Switchboard 20
- Cwp hp refrigeration circuit 02 to 05 21
- Cwp rc refrigeration circuit 02 to 05 21
- Cwp refrigeration circuit 02 to 05 21
- General description 21
- Page 20 21
- Cwp hp refrigeration circuit 06 to 21 22
- Cwp rc refrigeration circuit 06 to 21 22
- Cwp refrigeration circuit 06 to 21 22
- English 22
- General description 22
- Page 21 22
- Cwp hp refrigeration circuit 25 to 35 23
- Cwp rc refrigeration circuit 25 to 35 23
- Cwp refrigeration circuit 25 to 35 23
- General description 23
- Page 22 23
- English 24
- Page 23 24
- Pressure drops 24
- Technical data 24
- Page 24 25
- Technical data 25
- English 26
- Page 25 26
- Technical data 26
- Page 26 27
- Technical data 27
- English 28
- Page 27 28
- Technical data 28
- Page 28 29
- Technical data 29
- Electrical data 30
- English 30
- Page 29 30
- Technical data 30
- Condenser inlet 1 1 4 female sizes 02 to 09 1 1 2 female sizes 15 31
- Condenser outlet 1 1 4 female sizes 02 to 09 1 1 2 female sizes 15 31
- Cwp cwp hp cwp rc 02 to 15 31
- Evaporator inlet 1 1 4 female sizes 02 to 09 1 1 2 female sizes 15 31
- Evaporator outlet 1 1 4 female sizes 02 to 09 1 1 2 female sizes 15 31
- External source water inlet 31
- External source water outlet 31
- Overall dimensions 31
- Page 30 31
- Technical data 31
- Water leaving to installation 31
- Water return from installation 31
- Condenser inlet 1 1 4 female 32
- Condenser outlet 1 1 4 female 32
- Cwp cwp hp cwp rc 18 21 32
- Discharge line 1 1 8 32
- English 32
- Evaporator inlet 1 1 4 female 32
- Evaporator outlet 1 1 4 female 32
- For cwp cwp hp 32
- For cwp rc 32
- Liquid line 7 8 32
- Page 31 32
- Technical data 32
- Condenser inlet 2 female 33
- Condenser outlet 2 female 33
- Cwp cwp hp cwp rc 25 to 35 33
- Discharge line 1 5 8 33
- Evaporator inlet 2 female 33
- Evaporator outlet 2 female 33
- For cwp cwp hp 33
- For cwp rc 33
- Liquid line 1 1 8 33
- Page 32 33
- Technical data 33
- English 34
- Page 33 34
- Service spaces 34
- Technical data 34
- General requirements 35
- Maintenance 35
- Planned maintenance 35
- Compressor 36
- Condenser 36
- Dehydrating filter 36
- English 36
- Maintenance 36
- Refrigerant charge 36
- Sight glass 36
- Evaporator 37
- Maintenance 37
- Thermostatic expansion valve 37
- English 38
- Troubleshooting 38
- Troubleshooting 39
- English 40
- Oil for compressors 40
- Spare part list 40
- Spare parts 40
- Wiring diagrams 40
- Dismantling demolition and scrapping 41
- Generalities 41
- Itelco industry 42
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