![Fluke P3032 [31/48] Piston disassembly](/img/pdf.png)
Fluke P3032 [31/48] Piston disassembly
![Fluke P3032 [31/48] Piston disassembly](/views2/1437089/page31/bg1f.png)
Maintenance & Servicing
PCU Assembly — 10 mm Nominal Diameter — Vacuum 5
5-3
1
2
3
4
gjn31.eps
Figure 5-1. PCU Assembly - 10mm - Pressure
Table 5-1. PCU Assembly - 10 mm - Pressure - Parts List
Item Description Part Item Description Part
1 Weight Carrier Spec 3 Piston Spec
2 Cylinder Spec 4 O Ring 3864954
PCU Assembly — 10 mm Nominal Diameter — Vacuum
Piston Disassembly
1. Unscrew the PCU assembly from the instrument; use the dowel hole if the cylinder is
tight.
2. The weight carrier is permanently attached to the piston, hold the weight carrier and
gently withdraw the piston from the cylinder (2)
Piston Cleaning
3. Use “non-fluffing”, non-abrasive, lint-free tissue or absorbent cloth. Hold the piston
by the weight carrier, and rub the tissue back and forth along its length.
4. To remove all traces of contamination, the piston can be cleaned in a suitable solvent.
W Caution
O-ring seals (where fitted) are Nitrile rubber, and should not be
immersed in solvents, as they will become damaged. They
should be wiped carefully with a new tissue.
Содержание
- P3000 series 1
- P3000 series users manual 1
- Limited warranty and limitation of liability 2
- Table of contents 3
- List of tables 5
- List of figures 7
- Chapter 1 9
- General information 9
- How to contact fluke 9
- Introduction 9
- Safety information 9
- Safety summary 9
- W warning 9
- Area force pressure 10
- Compressed gas 10
- Heavy weights 10
- Operating principle 10
- Personal protective equipment 10
- Symbols used in this manual 10
- 665 980 235 981 x pressure true 11
- Environmental corrections 11
- Gravity 11
- Operating storage specification 11
- Psi pressure true 1453 250 11
- Temperature 11
- 100 002 24 20 250 x x pressure true 12
- Model variations 12
- Psi pressure true 98 249 12
- General information 13
- Model 3012p 3013p 3014p and 3015p 13
- Model 3022 3023 and 3025 13
- Model 3011 14
- Model 3022p 3023p and 3025p 14
- P3000 series 14
- General information 15
- Model 3011p 15
- Chapter 2 17
- Connection to external pressure vacuum supplies 17
- Introduction 17
- Preparation 17
- W warning 17
- Connections 18
- W warning 18
- Preparation 19
- To adjust the position to face forward hold the gauge adapter and turn the instrument counter clockwise so that it faces forward 19
- Hold the instrument steady whilst turning the gauge adapter counter clockwise until it pulls down onto the o ring 20
- P3000 series 20
- For devices with 1 8 bsp or npt mounting threads the diameter of the thread is very close to the effective sealing diameter of the o ring fitted to the test port 21
- Preparation 21
- Test port insert 21
- This can make it difficult to achieve a good seal when mounting these devices use the test port insert stored in the spare seals container as shown in figure 2 6 21
- To calibrate panel mounted gauges with pressure connections in the rear use an angle adapter see chapter 8 ancillary equipment 21
- Chapter 3 23
- Introduction 23
- Operation 23
- Single pcu models pressure 23
- Dual pcu pressure vacuum models 24
- Single pcu models vacuum 24
- Calibration in different pressure units 27
- Chapter 4 27
- Conversion weights 27
- Introduction 27
- Software 27
- Chapter 5 29
- Introduction 29
- Maintenance servicing 29
- Pcu assembly 10 mm nominal diameter pressure 29
- Piston cleaning 29
- Piston disassembly 29
- Piston re assembly 30
- Replacement pcu assembly 30
- Maintenance servicing 31
- Pcu assembly 10 mm nominal diameter vacuum 31
- Piston cleaning 31
- Piston disassembly 31
- The weight carrier is permanently attached to the piston hold the weight carrier and gently withdraw the piston from the cylinder 2 31
- To remove all traces of contamination the piston can be cleaned in a suitable solvent 31
- Unscrew the pcu assembly from the instrument use the dowel hole if the cylinder is tight 31
- Use non fluffing non abrasive lint free tissue or absorbent cloth hold the piston by the weight carrier and rub the tissue back and forth along its length 31
- W caution o ring seals where fitted are nitrile rubber and should not be immersed in solvents as they will become damaged they should be wiped carefully with a new tissue 31
- Piston re assembly 32
- Replacement pcu assembly 32
- Pcu assembly 16 mm nominal diameter 33
- Piston cleaning 33
- Piston disassembly 33
- Piston re assembly 34
- Replacement pcu assembly 34
- Carefully withdraw the piston from the cylinder 2 35
- Maintenance servicing 35
- Pcu assembly 22 mm nominal diameter 35
- Piston cleaning 35
- The weight carrier is permanently attached to the piston hold the weight carrier and gently lift the piston 1 35
- To remove all traces of contamination the piston can be cleaned in a suitable solvent 35
- Unscrew and remove bearing cap 3 35
- Use non fluffing non abrasive lint free tissue or absorbent cloth hold the piston by the weight carrier and rub the tissue back and forth along its length 35
- W caution o ring seals where fitted are nitrile rubber and should not be immersed in solvents as they will become damaged they should be wiped carefully with a new tissue 35
- Piston re assembly 36
- Replacement pcu assembly 36
- Top plate removal 37
- Cleaning and inspection 38
- Disassembly 38
- Handpump assembly 38
- Re assembly 38
- Maintenance servicing 39
- Cleaning inspection 40
- Disassembly 40
- Re assembly 40
- System selector valve 40
- Carefully hold the larger head of the safety valve 1 and remove screw 5 and valve stop 4 41
- Disassembly 41
- Maintenance servicing 41
- Re assembly 41
- Reassembly is the reverse of the above disassembly instructions taking care that all sealing surfaces are clean and undamaged 41
- Safety valve 41
- Unscrew safety plug 3 from the vacuum body 7 taking care not to lose the bonded seal 6 41
- Withdraw safety valve 1 from safety plug 3 and inspect o ring 2 for cleanliness or signs of damage replace as necessary 41
- P3000 series 42
- Chapter 6 43
- Fault finding 43
- Poor pcu spin sensitivity 43
- System will not pressurize 43
- Handpump malfunction 44
- High pcu fall rate 44
- Chapter 7 45
- Instrument 45
- Storage transportation 45
- W warning 45
- Weights 45
- Ancillary equipment 47
- Chapter 8 47
- Dirt moisture trap p5531 47
- Angle adapter p5543 48
- Pointer remover punch p5551 48
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