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AFE750A43A
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Delta Electronics AFE750A43A [4/131] Afe 075a 23 a

Delta Electronics AFE075A43A [4/131] Afe 075a 23 a

Chapter 1 Introduction AFE2000 Series

1-2

Model Name

FE 075A 23

23:230V 3-PHASE

43:460V 3-PHASE

007:1HP(0.75kW)~ 7750:100HP(75kW)

Versi on type

Input voltage

Applicable motor capacity

Refer to the specifications for details

Series name(Active Front End Unit)

Serial Number

075AA237 T 0 01 0001

230V 3-PHASE 10HP(7.5kW)

Production number

Production week

Production year

Production factory

Model number

T: Tauyuan

W: Wujian

S: Shanghai

0:2010

Содержание

Table of content 2
Chapter 1 introduction 3
Model afe075a23a 3
Nameplate 3
Receiving and inspection 3
Aa237 t 0 01 0001 4
Afe 075a 23 a 4
Model name 4
Serial number 4
Dimensions 5
Frame b afe075a23a afe075a43a afe150a43a 5
Detail a mounting hole 6
Detail b mounting hole 6
Frame c afe150a23a afe220a23a afe220a43a 6
See detail a 6
See detail b 6
Frame d d1 afe370a23a afe370a43a afe450a43a afe750a43a 7
Digital keypad 8
Kpc ce01 8
Chapter 2 installation 9
The appearances shown in the following figures are for reference only 9
This page is intentionally left blank 12
Chapter 3 wiring 13
Delta afe 2000 13
One to one installation one afe unit one ac motor drive 13
Delta afe 2000 14
One to many installation one afe unit many ac motor drives 14
Chapter 4 main circuit terminals 15
Main power terminal 15
Phase lock input terminal 3 phase 15
Terminals description 15
6 awg 13 m 16
Afe075a23a 6 awg 13 m 16
Afe075a43a 8 awg 8 m 16
Afe150a43a 16
Awg 21 m 16
Frame b 16
M5 35kg cm 30 lb in 3 34nm 16
Main circuit terminals 16
Main circuit terminals r l1 s l2 t l3 dc dc 16
Models max wire gauge min wire gauge torque 10 16
Ul installations must use 600v 75 or 90 wire use copper wire only 16
0 awg 53 m 17
4 awg 21 m 17
Afe150a23a 1 awg 42 m 17
Afe220a23a 1 0 awg 53 m 17
Afe220a43a 17
Frame c 17
M8 80kg cm 69 lb in 7 5nm 17
Main circuit terminals 17
Models max wire gauge min wire gauge torque 10 17
R l1 s l2 t l3 dc dc 17
Ul installations must use 600v 75 or 90 wire use copper wire only 17
Wire gaug 17
300mcm 152m 18
Afe370a23a 250mcm 127m 18
Afe370a43a 1 0 awg 53 m 18
Afe450a43a 2 0 awg 67 m 18
Afe750a43a 18
Frame d 18
M8 200kg cm 173 lb in 19 2nm 18
Main circuit terminals r l1 s l2 t l3 dc dc 18
Mcm 152m 18
Models max wire gauge min wire gauge torque 10 18
Chapter 5 control terminals 19
Removable terminal block 19
Specifications of control terminal 19
Digital frequency signal commo 20
Multi function input 1 8 20
Multi function output common 20
Sink npn source pnp mode switching terminals 20
Terminals terminal function factory setting npn mode 20
Below arrow 1 then lift the control board as indicated in the figure below arrow 2 21
Check the polarity 21
Components to avoid contact bounce 21
Digital inputs fwd rev mi1 mi8 com 21
It is used to output each monitor signal such as drive is in operation frequency attained or overload indication 21
Loosen the screws by screwdriver as shown in the figure 21
Make sure to connect the digital outputs to the right polarity 21
Remove the control board by pulling it out in parallel direction for 6 8 cm as indicated in the figure 21
Removing the terminal block 21
Terminals terminal function factory setting npn mode 21
Transistor outputs mo1 mo2 mcm 21
When connecting a relay to the digital outputs connect a surge absorber across the coil and 21
When using contacts or switches to control the digital inputs please use high quality 21
This page is intentionally left blank 22
Ac reactor 23
Applicable accessories for your afe2000 unit or contact local distributor for suggestion on applicable 23
Chapter 6 optional accessories 23
Chapter 6 optional accessories afe2000 series 23
Conduit box 23
Digital keypad 23
Fan kit 23
Flange mounting kit 23
Model and specification the optional accessories would significantly improves the afe2000 efficiency 23
Non fuse circuit breaker 23
Panel mounting 23
The accessories list in this chapter are sold separately and are available upon request please select 23
Zero phase reactor 23
Comply with ul standard per ul 508 paragraph 45 part a 24
Current a 24
Current a model recommended 24
Fuse specification chart 24
Fuses with specification smaller than the following table indicates are allowed 24
Model recommended 24
Non fuse circuit breaker 24
Phase 230v 3 phase 460v 24
The rated current of the breaker shall be 2 4 times of the maximum rated input current of the afe unit 24
V model 24
Vmodel 24
Ac reactor 25
Ac reactor ac motor drive delta afe 2000 25
R1 s1 t1 25
Terminal specifications 25
U x y w z v 25
Wiring diagram 25
Frame structure 26
Model specifications 26
Mounting holes 26
Suitable screw size h 26
Tblk c tblk b tblk a 26
Zero phase reactor 27
Chapter 6 optional accessories afe2000 series 28
Descriptions to the function key 28
Digital keypad 28
Enter press enter and go to the next level if it is the last level then press enternter to execute the command 28
Esc press esc to return to the last page if there is a sub menu press esc will return to the previous category 28
Frame size 28
Function key this function will be available soon 28
Key description 28
Kpc cc01 28
Menu press menu key at any time would return to the main menu 28
Start operation 28
This function will be available soon 28
Up down left and right 2 when setting the number use left and right key to increase and decrease the value 3 when selecting the options use up and down key to move the selection 28
A 66 2 14 30
Accessories 1 30
Accessories 2 30
B 110 4 62 30
Cutout dimension waterproof level ip56 panel thickness 1 mm 1 mm 2 mm 30
Mm inch 30
Normal cutout dimension 30
Panel cutout dimension 30
Panel mounting mkc kppk 30
Screw 4 m4 p 0 l8mm torque 10 12kg cm 8 10 lb in 30
Wall mounting embedded mounting 30
面 panel mounting mkc kppk 30
Appearance 32
Conduit box kit 32
Installation 32
Chapter 6 optional accessories afe2000 series 34
Fan kit 34
Fan removal 34
Frames 34
Chapter 6 optional accessories afe2000 series 35
Applicable models frame b d frame b 36
Flange mounting kit 36
Frame c 38
Installatio 39
Frame d 40
Installation for frame d 41
This page is intentionally left blank 42
Chapter 7 option cards 43
Cmc mod01 44
Cmc pd01 48
Cmc dn01 50
Cmc eip01 53
Emc cop01 58
Male female 58
Chapter 8 specifications 59
Gb t12668 2 59
V series 460v series 59
Chapter 9 digital keypad 61
Descriptions of keypad functions 61
Key descriptions 61
Kpc cc01 optional 61
Kpc ce01 61
Descriptions of led functions 62
Led descriptions 62
Off single flash 200 ms 62
Steady off afe2000 does not perform the operation command 62
Off double flash 200 ms 63
Off triple flash 200 ms 63
Optional accessory for digital keypad rj45 extension lead 63
This page is intentionally left blank 64
Chapter 10 summary of parameter settings 65
Display parameters 65
Factory 65
Parameter 65
Setting 65
Settings 65
This chapter provides summary of parameter settings for user to gather the parameter setting ranges factory settings and set parameters the parameters can be set changed and reset by the digital keypad 65
Factory 66
Parameter 66
Setting 66
Settings 66
Factory 67
Parameter 67
Setting 67
Settings 67
Basic parameter 68
Digital input output parameters 69
Factory 70
Parameter explanation 70
Setting 70
Special protection parameters 70
Factory 71
Parameter explanation settings 71
Setting 71
通訊參數 71
Factory 72
Parameter explanation settings 72
Setting 72
Factory 73
Parameter explanation settings 73
Setting 73
This page is intentionally left blank 74
Chapter 11 description of parameter settings 75
Current of afe unit 75
Dc bus voltage 75
Display afe2000 rated current 75
Display parameters 75
Display the amount of power consumed kwh high word 75
Display the amount of power consumed kwh low word 75
Display the amount of power regenerated kwh high word 75
Display the input power of afe2000 kw 75
Identity code of afe2000 75
Mains input frequency line frequency 75
Software version 75
Current value at fault 76
Dc bus voltage at fault 76
Digital input status on off 76
Digital output status on off 76
Display afe2000 internal temperature 76
Display the amount of power regenerated kwh low word 76
Display total power aaa kwh low word 76
Display total power kwh high word 76
Igbt temperature 76
Mains input frequency at fault 76
Nd recent fault record 2nd recent fault record 76
Rd recent fault record 3rd recent fault record 76
Recent fault record 76
Th recent fault record 4th recent fault record 76
Th recent fault record 5th recent fault record 76
Th recent fault record 6th recent fault record 76
Electricity cost high word 77
Electricity cost low word 77
Input ac voltage 77
Basic parameters 78
Parameter reset 78
Password input 78
Password set 78
Start up screen display 78
Accel time 79
Control mode selection 79
Decel time 79
Source of operation command 79
Dc bus bandwidth control 80
Dc bus gain ratio of i 80
Dc bus gain ratio of p 80
Dc bus voltage command 80
Inductance value of reactor 80
Digital input output parameters 81
Multi function input command 1 mi1 81
Multi function input command 2 mi2 81
Multi function input command 3 mi3 81
Multi function input command 4 mi4 81
Multi function input command 5 mi5 81
Multi function input command 6 mi6 81
Multi function input command 7 mi7 81
Multi function input command 8 mi8 81
Digital input operation direction 82
Digital input response time 82
Multi function output mo1 82
Multi function output mo2 82
Multi function output relay1 82
Multi function output relay2 82
Multi function output direction 83
Current limit drive 84
Current limit regenerate 84
Igbt temperature warning level 84
Low voltage level 84
Phase lock frequency deviation level 84
Phase lock frequency deviation time 84
Protection parameters 84
This parameter sets the maximum current limit for afe2000 at drive status 84
This parameter sets the maximum current limit for afe2000 at energy regenerating status 84
After fault occurs only for over current oc or over voltage ov fault occurs and occ the afe2000 unit can be reset restarted automatically up to 10 times setting this parameter to 0 will disable to reset restart the operation after any fault has occurred 85
Ambient temperature warning level 85
Fan control 85
Fault retry reset time 85
Numbers of fault retry 85
Voltage boosting error level 85
Voltage boosting error time 85
Electricity cost 86
Work delete 86
Communication address 87
Communication parameters 87
Communication protocol 87
Ev 2 gnd 3 sg 4 sg 5 nc 6 nc 87
Rs 485 87
Serial communication when controlling by communcation it needs to connect the drive and pc by ifd6530 or ifd6500 converter 87
Time out detection 87
Transmission fault treatment 87
Transmission speed 87
Response delay time 95
Com2 communication protocol 96
Com2 time out detection 96
Com2 transmission fault treatment 96
Com2transmission speed 96
Canopen baud rate 97
Canopen communication status 97
Canopen slave address 97
Communication card type 97
Canopen warning record 98
Communication card address 98
Communication card firmware version 98
Fault code 98
Product code 98
Setting of devicenet speed 98
Additional setting of devicenet speed 99
Communication card address mask 1 communication card address mask 2 communication card address mask 3 communication card address mask 4 99
Communication card ip address 1 communication card ip address 2 communication card ip address 3 communication card ip address 4 99
Communication card ip configuration 99
Getway address 1 of the communication card getway address 2 of the communication card getway address 3 of the communication card getway address 4 of the communication card 99
Communication card additional setting 100
Communication card reset 100
Communication card status 100
Password for communication card low word password for communication card high word 100
Chapter 12 warning codes 101
Comm error 1 101
Warning 101
Chapter 13 fault codes and descriptions 105
Fault name fault descriptions corrective actions 105
Oc at accel 105
Fault name fault descriptions corrective actions 106
Fault name fault descriptions corrective actions 107
Fault name fault descriptions corrective actions 108
Fault name fault descriptions corrective actions 109
This page is intentionally left blank 110
Chapter 14 canopen slave 111
Canopen overview 112
Canopen protocol 112
Canopen communication protocol 113
Nmt network management object 113
Pre defined connection set 113
251 reserved 115
Abort domain transfer 115
Cyclic acyclic synchronous asynchronous rtr only 115
Data 0 data 1 data 2 data 3 data 4 data 5 data 6 data 7 115
Initiate domain download 115
Initiate domain upload 115
N bytes not use e normal 0 expedited 1 s size indicated 115
Pdo communication can be described by the producer consumer model each node of the network will listen to the messages of the transmission node and distinguish if the message has to be processed or not after receiving the message pdo can be transmitted from one device to one another device or to many other devices every pdo has two pdo services a txpdo and a rxpdo pdos are transmitted in a non confirmed mode 115
Pdo process data object 115
Pdo transmission type is defined in the pdo communication parameter index 1400h for the 1st rxpdo or 1800h for the 1st txpdo and all transmission types are listed in the following table 115
Sdo is used to access the object dictionary in every canopen node by client server model one sdo has two cob id request sdo and response sdo to upload or download data between two nodes no data limit for sdos to transfer data but it needs to transfer by segment when data exceeds 4 bytes with an end signal in the last segment 115
Sdo service data objects 115
The object dictionary od is a group of objects in canopen node every node has an od in the system and od contains all parameters describing the device and its network behavior the access path of od is the index and sub index each object has a unique index in od and has sub index if necessary the request and response frame structure of sdo communication is shown as follows 115
Type number 115
Type number 1 240 indicates the number of sync message between two pdo transmissions type number 252 indicates the data is updated but not sent immediately after receiving sync type number 253 indicates the data is updated immediately after receiving rtr type number 254 delta canopen doesn t support this transmission format type number 255 indicates the data is asynchronous transmission 115
114 14 114 116
All pdo transmission data must be mapped to index via object dictionary example 116
Chapter 14 canopen overview afe2000 series 116
Content emergency error code error register 116
Emcy emergency object 116
Emergency objects are triggered when hardware failure occurs for a warning interrupt the data format of a emergency object is a 8 bytes data as shown in the following byte 0 1 2 3 4 5 6 7 116
Master transmits data to slave pdo 116
Object 1001h manufacturer specific error field 116
Please refer to chapter 5 canopen error codes for emergency definition of c2000 116
An external adapter card emc cop01 is used for canopen wiring establish canopen to afe2000 118
Canopen wiring 118
Connection the link is enabled by using rj45 cable the two farthest ends must be terminated with 120ω 118
Terminating resistors 118
Canopen communication control 119
Delta standard control mode 119
Basic index support by afe2000 120
Canopen supporting index 120
Canopen fault code 123
Canopen led function 131

Delta Electronics AFE750A43A [4/131] Afe 075a 23 a

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