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FLD48-012-2Y
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Emotron FLD48-012-2Y [3/68] Emotron flowdrive

Emotron FlowDrive

Emotron FLD48/52/69, frame sizes B - F and C2 - F2

0.75 - 200 kW

Installation & getting started instruction.

Document number: 01-6142-01

Edition: r0

Date of release: 30-11-2015

CG Drives & Automation Sweden AB retains the right to change

specifications and illustrations in the text, without prior notification. The

contents of this document may not be copied without the explicit

permission of CG Drives & Automation Sweden AB.

Содержание

Emotron fld48 52 69 frame sizes b f and c2 f2 0 5 200 kw 3
Emotron flowdrive 3
Always take adequate precautions before opening the ac drive although the connections for the control signals and the switches are isolated from the main voltage do not touch the control board when the ac drive is switched on 5
Before you begin with installation commissioning or powering up the unit for the first time it is very important that you carefully study this instruction manual following symbols can appear in this manual or on the product itself always read these first before continuing 5
Congratulations for choosing a product from cg drives automation 5
Earth leakage current 5
Earthing 5
Emc regulations 5
Fld48 230 480 v fld52 440 525 v fld69 500 690 v 5
Handling the ac drive 5
If work must be carried out on a connected motor or on the driven machine the mains voltage must always be disconnected from the ac drive first wait at least minutes before starting work 5
In order to comply with the emc directive it is absolutely necessary to follow the installation instructions all installation descriptions in this manual follow the emc directive 5
Installation commissioning demounting taking measurements etc of or on the ac drive may only be carried out by personnel technically qualified for the task a number of national regional and local regulations govern handling storage and installation of the equipment always observe current rules and legislation 5
Mains voltage selection 5
Opening the ac drive 5
Precautions to be taken with a connected motor 5
Residual current device rcd compatibility 5
Safety instructions 5
The ac drive may be ordered for use with the mains voltage range listed below 5
The ac drive must always be earthed via the mains safety earth connection 5
This product cause a dc current in the protective conductor where a residual current device rcd is used for protection in case of direct or indirect contact only a type b rcd is allowed on the supply side of this product use rcd of 300 ma minimum 5
Alarms 6
Condensation 6
Dc link residual voltage 6
Heat warning 6
Incorrect connection 6
It mains supply 6
Power factor capacitors for improving co 6
Precautions during autoreset 6
Transport 6
Voltage tests megger 6
Contents 7
Contents 3 7
Control connections 29 7
Emc and standards 45 7
Getting started 39 7
Index 63 7
Installation 17 7
Introduction 5 7
Mounting 11 7
Options 47 7
Safety instructions 1 7
Technical data 53 7
Delivery and unpacking 9
Introduction 9
Motors 9
Prerequisites 9
Using of the instruction manual 9
In the following table we have listed available options and the name of the instruction manual or data sheet instruction plus document number further in this main manual we are often referring to these instructions 10
Instruction manuals for optional equipment 10
Table 1 available options and documents 10
The warranty applies when the equipment is installed operated and maintained according to instructions in this instruction manual duration of warranty as per contract faults that arise due to faulty installation or operation are not covered by the warranty 10
Warranty 10
Fig 1 gives an example of the type code numbering used on all ac drive 11
Fig 1 type code number 11
Fld 48 017 20 c e a v n n n n a n 11
Type code number 11
With this code number the exact type of the drive can be determined this identification will be required for type specific information when mounting and installing the code number is located on the product label on the unit 11
By using the optional extended emc filter the ac drive fulfils requirements according to category c 12
Category c power drive system pds of rated voltage 1 00 v which is neither a plug in device nor a movable device and when used in the first environment is intended to be installed and commissioned only by a professional 12
Category c3 pds of rated voltage 1 00 v intended for use in the second environment and not intended for use in the first environment 12
Category c4 pds or rated voltage equal or above 1 00 v or rated current equal to or above 400 a or intended for use in complex systems in the second environment 12
First environment extended emc as environment that includes domestic premises it also includes establishments directly connected without intermediate transformers to a low voltage power supply network that supplies buildings used for domestic purposes 12
May be used the standard ac drive is designed to meet the requirements according to category c3 12
Product standard en iec 61800 3 second edition of 2004 defines the 12
Product standard for emc 12
Second environment standard emc includes all other establishments 12
Standards 12
The ac drive complies with the product standard en iec 61800 3 2004 any kind of metal screened cable 12
The ac drives described in this instruction manual comply with the standards listed in table 2 for the declarations of conformity and manufacturer s certificate contact your supplier for more information or visit www emotron com www cgglobal com 12
Table 2 standards 13
Abbreviations and symbols 14
Definitions 14
Dismantling and scrapping 14
Disposal of old electrical and electronic equipment 14
Glossary 14
In this manual the following abbreviations are used 14
In this manual the following definitions for current torque and frequency are used 14
Table 3 abbreviations 14
Table 4 definitions 14
The enclosures of the drives are made from recyclable material as aluminium iron and plastic each drive contains a number of components demanding special treatment for example electrolytic capacitors the circuit boards contain small amounts of tin and lead any local or national regulations in force for the disposal and recycling of these materials must be complied with 14
This symbol on the product or on its packaging indicates that this product shall be taken to the applicable collection point for the recycling of electrical and electronic equipment by ensuring this product is disposed of correctly you will help prevent potentially negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product the recycling of materials will help to conserve natural resources for more detailed information about recycling this product please contact the local distributor of the product 14
Cooling 15
Lifting instructions 15
Mounting 15
Recommended for ac drive models 090 to 250 15
Stand alone units 15
Fig 4 emotron fld model 48 52 003 to 018 frame size b 16
Fig 5 cable interface for mains motor and communication emotron fld model 48 52 003 to 018 frame size b 16
Fig 6 emotron fldmodel 48 52 003 to 018 frame size b example with optional crio interface and d sub connectors 16
Mounting schemes 16
Table 6 dimensions connected to fig 4 16
Fig 10 bottom view emotron fld model 48 025 to 48 058 frame size c2 with cable interface for mains motor dc dc brake resistor and control 17
Fig 7 emotron fld model 48 52 026 to 046 frame size c 17
Fig 8 cable interface for mains motor and communication emotron fld model 48 52 026 to 046 frame size c 17
Fig 9 emotron fld model 48 025 to 48 058 frame size c2 backside view 17
Table 7 dimensions connected to fig 7 and fig 9 17
Fig 11 emotron fld model 48 52 061 and 074 frame size d 18
Fig 12 cable interface for mains motor and communication emotron fld model 48 52 061 and 074 frame size d 18
Fig 13 emotron fldmodel 48 072 to 48 088 frame size d2 backside view 18
Fig 14 bottom view emotron fld model 48 072 to 48 088 size d2 with cable interface for mains motor dc dc brake resistor and control 18
Table 8 dimensions connected to fig 11 and fig 13 18
Fig 15 emotron fld model 48 090 to 175 frame size e 19
Fig 16 cable interface for mains motor dc dc brake resistor and communication emotron fld model 48 090 to 175 frame size e 19
Fig 17 emotron fld model 48 210 to 250 frame size f emotron fld model 69 090 to 200 frame size f69 19
Fig 18 cable interface for mains motor dc dc brake resistor and communication emotron fld model 48 210 to 250 emotron fld model 69 090 to 200 19
Table 9 dimensions connected to fig 15 and fig 17 19
117 lb 68 kg 150 lb 20
Fig 19 emotron fld model 48 106 to 48 171 frame size e2 20
Fig 20 bottom view emotron fld model 48 106 to 48 293 frame size e2 and f2 with cable interface for mains motor dc dc brake resistor and control principle drawing 20
Fig 21 emotron fld model 48 205 to 48 293 frame size f2 20
G 53 kg 20
Table 10 dimensions connected to fig 19 and fig 21 20
Before installation 21
Frame size c2 f2 ip20 21 21
Frame sizes b f ip54 21
Installation 21
Remove open front cover 21
Cable connections 22
Mains cables 22
Recommendations for selecting mains cables 22
Remove open the lower front cover on frame size e2 and f2 ip20 21 22
Cg drives automation 01 6142 01r0 installation 19 23
Fig 24 mains and motor connections model 003 018 frame size b 23
Fig 25 mains and motor connections model 026 046 frame size c 23
Fig 26 mains and motor connections model 48 025 to 48 058 frame size c2 23
Fig 27 mains and motor connection model 061 074 frame size d 23
Motor cables 25
Recommendations for selecting motor cables 25
Switches between the motor and the ac drive 25
Connect motor cables 26
Long motor cables 26
Placing of motor cables 26
Switching in motor cables 26
Connection of motor and mains cables for larger frame sizes 27
Emotron fld48 090 and up emotron fld69 090 and up 27
Cable specifications 28
Fig 3 indicates the recommended stripping lengths for motor and mains cables 28
Fig 36 stripping lengths for cables 28
Motor brake mains 28
Stripping lengths 28
Table 12 cable specifications 28
Table 13 stripping lengths for mains motor brake and earth cables 28
Valid when brake chopper electronics are built in 28
With cable shoe for m6 screw 28
Cable connection data for mains motor and pe cables according to iec ratings 29
Fuse data 29
Please refer to the chapter technical data section 8 page 61 29
Table 14 cable connector range and tightening torque for emotron fld48 and fld52 according to iec ratings 29
Table 14 cable connector range and tightening torque for emotron fld48 and fld52 according to iec ratings 30
Table 15 cable connector range and tightening torque for emotron fld69 according to iec ratings 30
Valid when brake chopper electronics are built in 30
With cable shoe for m6 screw 30
Cable connection data for mains motor and pe cables according to nema ratings 31
List of cable cross section connector range with minimum required awg cable cross section which fits to the terminals according to ul requirements 31
Table 16 cable connector range and tightening torque for emotron fld48 and fld52 according to nema ratings 31
Valid when brake chopper electronics are built in 31
With cable shoe for m6 screw 31
Motor thermistors offer better thermal protection for the motor depending on the type of motor thermistor fitted the optional ptc input may be used the motor thermistor gives a thermal protection independent of the speed of the motor thus of the speed of the motor fan see the functions motor 32
Motors in parallel 32
Standard motors are normally fitted with an internal fan the cooling capacity of this built in fan is dependent on the frequency of the motor at low frequency the cooling capacity will be insufficient for nominal loads please contact the motor supplier for the cooling characteristics of the motor at lower frequency 32
T current 232 32
T is possible to have motors in parallel as long as the total current does not exceed the nominal value of the ac drive the following has to be taken into account when setting the motor data 32
T type 231 and motor 32
Thermal protection on the motor 32
Control board 33
Control connections 33
Fig 37 control board layout 33
Fig 37 shows the layout of the control board which is where the parts most important to the user are located although the control board is galvanically isolated from the mains for safety reasons do not make changes while the mains supply is on 33
Table 17 control signals 34
Terminal connections 34
The table describes the default functions for the signals the inputs and outputs are programmable for other functions as described in chapter 10 page 65 for signal specifications refer to chapter 8 page 53 34
The terminal strip for connecting the control signals is accessible after opening the front panel 34
Connect control cables 35
Inputs configuration with the switches 35
Fig 38 general control i o wiring 36
Master follower 36
Overflow level switch level sensor optional 36
Overflow level switch optional level sensor 36
Stand alone 36
Table 19 terminals and description of functions 36
Connection example 37
Digin 5 37
Fig 39 connection example 37
Fig 39 gives an overall view of a ac drive connection example 37
Awg16 and for solid wire up to 2 m 38
Connecting the control signal cables 38
Fig 40 connecting the control signals fld model 003 to 018 frame size b 38
Fig 41 connecting the control signals fld model 026 to 046 frame size c 38
Fig 42 connecting the control signals fld model 48 025 to 48 058 frame size c2 38
Table 20 description of optional terminals in fig 40 to fig 44 38
The standard control signal connections are suitable for stranded flexible wire up to 1 m 38
Fig 43 connecting the control signals fld model 061 to 074 frame size d 39
Fig 44 connecting the control signals fld model 48 072 to 48 105 frame size d2 39
Fig 45 connecting the control signals fld model 48 090 to 250 and fld model 69 90 to 200 frame size e f and f69 principle drawing 39
Fig 46 connecting the control signals fld model 48 142 to 48 293 frame size e2 and f2 principle drawing 39
Analogue inputs 40
Analogue outputs 40
Digital 40
Example 40
Screening 40
Single ended or double ended connection 40
Types of control signals 40
Connecting options 41
Current signals 0 4 20 ma 41
Twisted cables 41
Example 43
Function keys 43
Getting started 43
Sections 43
Using the function keys 43
Generic configuration all drives 44
Language 44
Set the motor data 44
Switch on the mains 44
Toggle loop 44
Additional configuration for standalone master drives 45
Level sensor configuration 45
Set flowdrive configuration 45
Set sump levels 45
Example with rectangular reservoir 46
Example with round reservoir 46
Set reservoir geometry 46
Clean pumps 47
Engage auto tune program to optimize energy consumption 47
Load monitor 47
Run switches 47
Start auto tune 47
Sump level 47
Test run 47
Verify auto mode operation 47
Configuration of additional features 48
Example 48
Flush start 48
Pipe cleaning 48
Pump cleaning 48
Random start level 48
Sump cleaning 48
Category 0 uncontrolled stop 49
Category 1 controlled stop 49
Category 2 controlled stop 49
Emc and standards 49
Emc standards 49
Stop categories and emergency stop 49
Handheld control panel 2 51
Options 51
Options for the control panel 51
Emosoftcom 52
Gland kits 52
I o board 52
Ptc pt100 52
Rtc real time clock board 52
Serial communication and fieldbus 52
Enable input and control of ac drive via normal i o control signals of ac drive 53
Fig 52 connection of standby supply option n frame sizes b c c2 e e2 f and f2 53
Fig 53 connection of standby supply option on frame size d and d2 53
High signal on the digital input e g terminal 10 in fig 107 which is set to enable for setting the digital input please refer to section 10 page 132 53
Inhibit input terminals 1 dc and 2 dc on the safe stop option board should be made active by con necting 24 53
Inhibit trigger signals with safety relay k1 via safe stop option board 53
Power conductor stage checking status and feedback of driver circuits and igbt s 53
Protected by a 2 a slow acting fuse from a double isolated transformer the terminals x1 1 x1 2 on size b c and e to f are voltage polarity independent the terminals a and b on size d are voltage polarity dependent 53
Safe stop option 53
Standby supply board option 53
The standby supply board option is supplied with external 10 24 53
The standby supply board option provides the possibility of keeping the communication system up and running without having the 3 phase mains connected one advantage is that the system can be set up without mains power the option will also give backup for communication failure if main power is lost 53
To enable the ac drive to operate and run the motor the following signals should be active 53
To realize a safe stop configuration in accordance with safe torque off sto en iec 62061 2005 sil 3 en iso 13849 1 2006 the following three parts need to be attended to 53
To secure the supply voltage for the driver circuits of the power conductors via safety relay k1 see also fig 107 53
Fig 56 safe stop connection 55
Brake resistors 56
Common mode filter 56
Emc filter class c1 c2 56
Liquid cooling 56
Other options 56
Output chokes 56
Overshoot clamp 56
Sine wave filter 56
Top cover for ip20 21 version 56
Available during limited time and as long as allowed by drive temperature 57
Electrical specifications related to model 57
Emotron fld ip20 21 version 57
Emotron fld ip54 version 57
Table 22 typical motor power at mains voltage 230 400 and 460v ac drive main voltage range 230 480 v 57
Table 23 typical motor power at mains voltage 230 400 and 460 v ac drive main voltage range 230 480 v 57
Technical data 57
Available during limited time and as long as allowed by drive temperature 58
Emotron fld 2 ip54 version model 69 250 and up also available as ip20 58
Table 24 typical motor power at mains voltage 525 575 and 690 v ac drive main voltage range for 52 440 525 v and for 69 500 690 v 58
General electrical specifications 59
Table 25 general electrical specifications 59
Example 60
Operation at higher switching frequency 60
Operation at higher temperatures 60
Possible derating 60
Select ac drive 60
Dimensions and weights 61
Dimensions and weights for models emotron 48 ip20 21 version 61
Table 27 mechanical specifications 48 52 61
Table 28 mechanical specifications 69 61
Table 29 mechanical specifications 48 ip20 and ip21 version 61
The protection classes ip20 and ip21 are defined according to the en 60529 standard 61
The table below gives an overview of the dimensions and weights of the emotron ip20 21 version 61
The table below gives an overview of the dimensions and weights the models 003 to 250 are available in ip54 as wall mounted modules protection class ip54 is according to the en 60529 standard 61
These ac drives are available as wall mounted modules the ip20 version is optimised for cabinet mounting with the optional top cover protection class is in compliance with ip21 making it suitable for mounting directly on the electrical room wall 61
Environmental conditions 62
Table 30 operation 62
Table 31 storage 62
According to iec ratings 63
Fuses and glands 63
Max fuse maximum fuse value that still protects the ac drive and upholds warranty 63
Table 32 fuses cable cross sections and glands 63
Use mains fuses of the type gl gg conforming to iec 269 or breakers with similar characteristics check the equipment first before installing the glands 63
For data on cable connection ranges see section 3 page 25 64
Ip20 21 models are equipped with cable clamps instead of glands 64
Note for ip54 models 003 to 074 cable glands are optional 64
Table 32 fuses cable cross sections and glands 64
Fuses according to nema ratings 65
Table 33 types and fuses 65
Control signals 66
Table 34 66
Cg drives automation sweden ab 68

Emotron FLD48-012-2Y [3/68] Emotron flowdrive

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