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LS Industrial Systems Metasol MC-65a DC12V SCREW [31/276] Metasol ms technical manual
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Metasol MS Technical Manual
Metasol MS Technical Manual
2) MC-22a Magnetic contactors
❶ Top cover
❷ Upper frame
❸ Holder
❹ Moving core
❺ Back spring
❻ Coil assembly
❼ Fixed core
❽ Lower frame
❾ Aux Terminal screw
❿ Terminal screw
Aux, fixed contact
Fixed contact
Grid
Contact spring
Moving contact
Aux moving contact
Supporter moving core
Bobbm cushion
Supporter fixed core
Latch spring
❶
❸
❹
❺
❻
❿
❽
❾
❷
❼
Содержание
- Danger 3
- Safety precautions 3
- Warning 3
- Contactors overload relays 5
- Contents 5
- Overview 7
- Ce mark 8
- Overview 8
- Product standards and approvals 8
- Requests for certification 8
- Contactors overload relays 9
- Features and range of application 9
- More safe more valuable 9
- No arc exposure from the sealed structure designed to show superior technology 9
- Advanced technology and expert in solution 10
- Features and range of application 10
- Overview 10
- Peripheral device accessories and system 10
- Reliability convenience 10
- Metasol ms technical manual 11
- Range of application 11
- Features and range of application 12
- Overview 12
- 기술자료집 12
- Auxiliary contact 13
- Coil voltage frequency 13
- Frame size version 13
- Rated current 13
- Rated current version 13
- Rating and how to order 13
- Type designation system 13
- Version 13
- Cable length frame size 14
- Composition and voltage 14
- Contact composition 14
- For relay 14
- Frame size 14
- Overview 14
- Rating and how to order 14
- Rc ac 100 125v 14
- Type designation system 14
- Varistor 14
- Varistor rc 14
- Version 14
- External structure marking 15
- Externals and inscriptions 15
- Metasol ms technical manual 15
- Accessories 16
- Externals and inscriptions 16
- Overview 16
- Metasol ms technical manual 17
- Accessories 18
- Externals and inscriptions 18
- Overview 18
- Metasol ms technical manual 19
- Accessories 20
- Externals and inscriptions 20
- Overview 20
- Metasol ms technical manual 21
- Accessories 22
- Externals and inscriptions 22
- Overview 22
- Metasol ms technical manual 23
- Accessories 24
- Externals and inscriptions 24
- Overview 24
- Structure 25
- Structure and operation 25
- Table of specifications 25
- Theory of activation 25
- Structure 26
- Structure and operation 26
- Magnetic contactor 27
- Metasol ms technical manual 27
- Structure 28
- Structure and operation 28
- Thermal overload relay 28
- Activation theory of magnetic contactor 29
- Metasol ms technical manual 29
- Theory of activation 29
- Internal structure 30
- Structure and operation 30
- Theory of activation 30
- Mc 22a magnetic contactors 31
- Metasol ms technical manual 31
- Internal structure 32
- Structure and operation 32
- Theory of activation 32
- Mc 65a magnetic contactors 33
- Metasol ms technical manual 33
- Internal structure 34
- Structure and operation 34
- Theory of activation 34
- Mc 150a magnetic contactors 35
- Metasol ms technical manual 35
- Internal structure 36
- Structure and operation 36
- Theory of activation 36
- Metasol ms technical manual 37
- Mt 32 thermal overload relays 37
- Internal structure 38
- Structure and operation 38
- Theory of activation 38
- Metasol ms technical manual 39
- Mt 95 thermal overload relays 39
- Internal structure 40
- Structure and operation 40
- Theory of activation 40
- Metasol ms technical manual 41
- Mt 150 thermal overload relays lug 41
- Internal structure 42
- Structure and operation 42
- Theory of activation 42
- Metasol ms technical manual 43
- Mt 400 thermal overload relays 43
- Internal structure 44
- Structure and operation 44
- Theory of activation 44
- Metasol ms technical manual 45
- Use of magnetic switch 45
- Structure and operation 46
- Theory of activation 46
- Use of magnetic switch 46
- 1 use the driving current of the motor is one third compared to direct drive type upper phase transformer capacity can be less than direct drive also 47
- 2 circuit diagram 47
- 3 activiation order 47
- Metasol ms technical manual 47
- Star delta circuit 47
- Structure and operation 48
- Theory of activation 48
- Metasol ms technical manual 49
- Table of specifications 49
- Structure and operation 50
- Table of specifications 50
- Metasol ms technical manual 51
- Mt type thermal overload relays 51
- Structure and operation 52
- Table of specifications 52
- Metasol ms technical manual 53
- Structure and operation 54
- Table of specifications 54
- Metasol ms technical manual 55
- Operating conditions 57
- General operational environment 58
- Operating conditions 58
- Additional handling information 59
- Applicable tempera ture range 59
- Metasol ms technical manual 59
- Influence and countermeasures under special environment 60
- Operating conditions 60
- Special operational environment 60
- High temperature 61
- Metasol ms technical manual 61
- High temperature 62
- Operating conditions 62
- Special operational environment 62
- Temperature 62
- Cleaning method of test product 63
- Concentration 63
- Distilled water refined salt 35 7 5 1 cc 48h clean with water 63
- Fig 7 testing conditions of temperature and humidity 63
- Internal heating of outer housing without use 63
- Metasol ms technical manual 63
- Salt water amount of 85cm2 at 1h 63
- Spraying tim 63
- Switching test under high tem perature high humidity conditions 63
- Water salt 63
- Operating conditions 64
- Protection under special environment 64
- Special operational environment 64
- Corrosive gas 65
- Metasol ms technical manual 65
- High altitude application 66
- Operating conditions 66
- Special operational environment 66
- Metasol ms technical manual 67
- Oil mist 67
- Operating conditions 68
- Special operational environment 68
- Waterproofing method 68
- Additional letter selection 69
- Degree of protection 69
- Degrees of protection against mechanical impact 69
- Example requirements 69
- Metasol ms technical manual 69
- Non protected 69
- Prevention method against approaching dangerous equipment 69
- Operating conditions 70
- Rohs compliance 70
- Metasol ms technical manual 71
- Rohs range 71
- Operating conditions 72
- Rohs compliance 72
- Circumst ances safety pro cess manage ment 73
- Metasol ms technical manual 73
- Operating conditions 74
- Rohs compliance 74
- Metasol ms technical manual 75
- Rohs style product present condition 75
- Installation 77
- Installation 78
- Precautions for storage 78
- Storage and shipping 78
- After installation long term inaction before operational 79
- Metasol ms technical manual 79
- Packing when exporting 79
- Shipping precautions 79
- Installation 80
- Installation and connection 80
- Operational place and installation angle 80
- A please install with being rotated 90 degrees counterclockwise from standard installation 81
- B there is no difference with the characteristic of the magnetic contactor when lateral installation mechincal on off durability or on off frequency can be decreased 81
- C action limit current of the thermal overload relay is slightly changed 81
- D lateral installation is not allowed for a din rail installation 81
- Metasol ms technical manual 81
- Precautions 81
- Table 2 assembly state and mechanical life span 81
- Din rail attachment 82
- Installation 82
- Installation and connection 82
- Installation minimum distance intervals 83
- Metasol ms technical manual 83
- Installation 84
- Installation and connection 84
- Terminal assembly method 84
- Metasol ms technical manual 85
- Installation 86
- Installation and connection 86
- Terminal assembely method 86
- Durability 87
- Durability 88
- Durability of operational environment stress 88
- Stresses affecting durability 88
- Durability against operational condition stress 89
- Metasol ms technical manual 89
- Durability 90
- Durability by standard 90
- Contact point maintenance check 91
- Metasol ms technical manual 91
- The structure of contact point consumption 91
- Contact point maintenance check 92
- Durability 92
- The structure of contact point consumption 92
- Maintenance of comtact poimt 93
- Metasol ms technical manual 93
- Contact point maintenance and check 94
- Durability 94
- Maintenance of comtact poimt 94
- Chattering prevention the primary cause of abnormal connection exhaustion is chattering which is caused by the symptoms described below it is necessary to increase prevention 95
- Metasol ms technical manual 95
- Contact point maintenance and inspection 96
- Durability 96
- Maintenance of comtact poimt 96
- 1 heat transformation rises at the sliding part of the holder which sustains moving contact point and this eventually leads to malfunction of moving contact point 97
- 2 because soldered part continues melting it can cause the difference in location of solder or contact point disconnection 97
- Metasol ms technical manual 97
- Slide part of the spring holder can be dug out like s t phase in the following drawing by the heat moving contact point can not be pushed down 97
- Verifying the reason of a burnout when the electric current closes and breaks at a high frequency due to chattering the volume of accumulating arc heat surpasses that of the discharging arc heat and temperature at the contact point will reach around 800 quickly 3 20 seconds with starting electric current 20 120 seconds with rated electric currents in this case it will burn out in the process below 97
- Contact point maintenance and inspection 98
- Durability 98
- Maintenance of comtact poimt 98
- Contact point replacement standard and method 99
- Metasol ms technical manual 99
- Contact point maintenance and inspection 100
- Contact point replacement standard and method 100
- Description 100
- Durability 100
- How to exchange contact point 101
- Metasol ms technical manual 101
- Contact point maintenance and inspection 102
- Durability 102
- How to exchange contact point 102
- Cautions after check 103
- Contact point melting and fusion 103
- How to maintain surroundings of arc extinction room 103
- Metasol ms technical manual 103
- Cautions after checkup 104
- Contact point maintenance and inspection 104
- Durability 104
- Alternating current electromagnet 105
- Coil maintenance and inspection 105
- Metasol ms technical manual 105
- Alternating current electromagnet 106
- Coil maintenance and inspection 106
- Durability 106
- Air gap for residual magnetism prevention 107
- Metasol ms technical manual 107
- Coil maintenance and inspection 108
- Core maintenance 108
- Durability 108
- Cause of noises and prevention 109
- Metasol ms technical manual 109
- Coil maintenance and inspection 110
- Core restoration and handling 110
- Durability 110
- Core replacement 111
- Metasol ms technical manual 111
- Coil maintenance 112
- Durability 112
- Coil durability heating endurance under normal conditions 113
- Metasol ms technical manual 113
- Coil durability endurance resulting from misuse 114
- Coil maintenance 114
- Durability 114
- Causes and prevention of coil burnout 115
- Metasol ms technical manual 115
- Visual determination of coil burnout 115
- Coil maintenance 116
- Coil replacing directions 116
- Durability 116
- Metasol ms technical manual 117
- Thermal relay maintanence check 117
- Types of tors thermal overload relays 117
- Durability 118
- Thermal relay maintenance check 118
- Types of tors thermal overload relays 118
- Metasol ms technical manual 119
- Structure or operation order 119
- Durability 120
- Structure or operation order 120
- Thermal relay maintenance check 120
- Metasol ms technical manual 121
- Tor handling method 121
- Durability 122
- Thermal relay maintenance check 122
- Tor handling method 122
- Maintenance check 123
- Metasol ms technical manual 123
- Durability 124
- Maintenance check 124
- Thermal relay maintenance 124
- Accessories 125
- Delayed opening units ad 125
- Insulation barrier unit ai 125
- Interlock unit ur 125
- Product introduction 125
- Separate mounting units uz 125
- Surge unit us 125
- Terminal cover ap 125
- Accessories 126
- Basic features 126
- Model name and descripition 126
- Product introduction 126
- Installation method 127
- Metasol ms technical manual 127
- Accessories 128
- Basic features 128
- Installation method 128
- Interlock unit ur 128
- Model name and descripition 128
- Metasol ms technical manual 129
- Accessories 130
- Basic features 130
- Comparison of characteristics 130
- Danger 130
- Method for installation 130
- Model name and descripition 130
- Surge unit us 130
- Assembly method 131
- Basic features 131
- Delayed opening units ad 131
- Model name and descripition 131
- Accessories 132
- Magnetic contactor 132
- Terminal cover ap 132
- Thermal relay 132
- Insulation barrier unit ai 133
- Metasol ms technical manual 133
- Accessories 134
- Basic features 134
- Installation method 134
- Model name and descripition 134
- Separate mounting units uz 134
- Approaching reset device 135
- Installation 135
- Metasol ms technical manual 135
- Tor approaching reset device um 135
- Maintenance and inspection 137
- The cause of fault and prevention 137
- Type of maintenance and checklist 137
- Close inspection temporary inspection 138
- Everyday inspection 138
- Maintenance inspection checklist 138
- Maintenance inspection management 138
- Periodical inspection 138
- Types of maintenance and checklist 138
- Faults caused by abnormal operational 139
- Metasol ms technical manual 139
- Faults caused by abnormal operational 140
- Maintenance inspection management 140
- Metasol ms technical manual 141
- Faults caused by abnormal usage 142
- Maintenance inspection management 142
- Metasol ms technical manual 143
- Faults caused by abnormal usage 144
- Maintenance inspection management 144
- Metasol ms technical manual 145
- Maintenance inspection management 146
- The cause of fault and prevention 146
- Metasol ms technical manual 147
- Maintenance inspection management 148
- The cause of fault and prevention 148
- Metasol ms technical manual 149
- General selection 152
- Selection 152
- Selection and application 152
- Basic performance of the switch 153
- Cos ø 153
- Metasol ms technical manual 153
- Selection 154
- Selection and application 154
- Selection process 154
- Application by starting time 155
- Charging part protection prevention of mis operation 155
- Domestic standards 155
- Metasol ms technical manual 155
- Motor capacity and selection of terminal number 155
- Overseas standard 155
- Prevention of manual mis operation 155
- Protection cooperation 155
- Protection purpose 155
- Standard s countermeasure 155
- Terminal cover 155
- Tor selection 155
- Selection 156
- Selection and application 156
- Terminology definitions 156
- Metasol ms technical manual 157
- Selection 158
- Selection and application 158
- Vocabulary definitions 158
- Impact resistance 159
- Installation location 159
- Intermittent duty 159
- Limit of coil operation 159
- Metasol ms technical manual 159
- Phase impedance 159
- Resistance to vibration 159
- Application 160
- Application categories 160
- Selection and application 160
- Ac 3 1 1 0 161
- Durability durability indication method by standard 161
- Metasol ms technical manual 161
- Application 162
- Selection and application 162
- Breaking 163
- Understanding of application categories for dc circuit contactor iec en60947 4 1 163
- Application 164
- Average full load currents of 3 phase squirrel cage motors 164
- Selection and application 164
- Making and breaking conditions 165
- Metasol ms technical manual 165
- Application 166
- Application data for category ac 1 166
- Making and breaking conditions 166
- Selection and application 166
- Current when connected in parallel 167
- Metasol ms technical manual 167
- Selection guide for electrical durability 167
- Application 168
- Application data for categories ac 3 168
- Selection and application 168
- Metasol ms technical manual 169
- Selection guide for electrical durability category ac 3 169
- Application 170
- Application data for categories ac 2 or ac 4 170
- Selection and application 170
- Ac 4 power rated capacity 171
- Metasol ms technical manual 171
- Plugging there are various current type from maximum plugging breaking current to rated motor current the input current is suitable for rated input breaking capacity of magnetic contactor magnetic contactor can be restrained when breaking happens normally at locked rotor current or near it 171
- Rated capacity 171
- Application 172
- Application data for categories ac 2 or ac 4 172
- Selection and application 172
- Application data for categories dc 1 or dc 5 173
- Metasol ms technical manual 173
- Application 174
- Application data for categories dc 1 or dc 5 174
- Selection and application 174
- Circuit of slip ring motors 175
- Metasol ms technical manual 175
- Application 176
- Capacitor load application 176
- Selection and application 176
- Input of capacitor 177
- Metasol ms technical manual 177
- Application 178
- Capacitor load application 178
- Selection and application 178
- Maximum operational power of contactors 179
- Metasol ms technical manual 179
- Selection 179
- Switching capacitor banks switching 179
- Application 180
- Capacitor load application 180
- Selection and application 180
- Lighting circuit selection guid 181
- Metasol ms technical manual 181
- Application 182
- Lighting circuit selection guid 182
- Selection and application 182
- Incandesc ent lamp 183
- Metasol ms technical manual 183
- Application 184
- Lighting circuit selection guid 184
- Selection and application 184
- Metasol ms technical manual 185
- Application 186
- Lighting circuit selection guid 186
- Selection and application 186
- With ac compensation parallel connection 186
- Metasol ms technical manual 187
- Application 188
- Lighting circuit selection guid 188
- Selection and application 188
- With ac compensation series connection 188
- Metasol ms technical manual 189
- Sodium vapor lamp 189
- Application 190
- Lighting circuit selection guid 190
- Selection and application 190
- Mercury lamp 191
- Metasol ms technical manual 191
- Application 192
- Lighting circuit selection guid 192
- Selection and application 192
- Heating circuit 193
- Metasol ms technical manual 193
- Application 194
- Heating circuit 194
- Selection and application 194
- Metasol ms technical manual 195
- Switching the primaries of 3 phase lv lv transformers 195
- Application 196
- Influence of conductors length used in contactor control unit 196
- Selection and application 196
- Metasol ms technical manual 197
- Application 198
- Selection and application 198
- Selection of transformer power for operation 198
- Starting method and selection 199
- Starting method and selection 200
- Types of starting method schemes 200
- Application 201
- Circuit diagram 201
- Metasol ms technical manual 201
- Note v voltage v1 motorterminal voltage is line starting current ts linestartingtorque i1 i4 starting current against line starting t1 t4 starting torque against line starting 201
- Table 1 start up types and characteristics of the squirrel cage induction motor 201
- Torquecurve 201
- Starting method and selection 202
- Starting method selection 202
- Check motor torque against the load torque 203
- Metasol ms technical manual 203
- Starting method and selection 204
- Metasol ms technical manual 205
- Squirrel cage induction motor s inrush current 205
- How to choose contactors based on starting type 206
- Starting method and selection 206
- Metasol ms technical manual 207
- Magnetic contactors selection by various starting methods 208
- Starting method and selection 208
- Star delta starting method 209
- Understanding star delta y starting 209
- Automatic star delta start 210
- Star delta starting method 210
- Starting method and selection 210
- Closing transfer type 211
- Metasol ms technical manual 211
- Tor current detection method 211
- Product selection for star delta of metasol mc 212
- Star delta starting method 212
- Starting method and selection 212
- Motor protection 214
- Motor protection and selection of thermal overload relay 214
- Motor protection general 214
- Metasol ms technical manual 215
- Operating characteristic of thermal overload relay 215
- Motor protection 216
- Motor protection and selection of thermal overload relay 216
- Protection of motors overload and restrained state 216
- Accident types in number 1 2 are shown in fig 52 assuming that the circuit opens at xyz point power from the figure s values are assumed to be constant during driving current indicates calculated current value with classification by reverse ratio 217
- Direct phase disconnection of motor s input 2 delta connection motor s internal phase disconnection 3 primary phase disconnection of power transformer 217
- It is mostly possible to protect for single phase overload or single phase restraint however preparation for any cases is required because there are situation which cannot be prevented here are an example case in phase disconnection accident of 3 phase motor 217
- Metasol ms technical manual 217
- Motor stop s singles phase restrained state tor operates motor s singles phase continuous driving more than operating current tor operating motor s singles phase continuous driving less than operating current tor not operating stop restraining restarting single phase operating 217
- Phase disconnection accidents happen when 1 phase fuses in a 3 phase circuit starting with phase disconnection can protect the motor from burning by operating the tor with a single phase restraining current flow the electric motor stops and keeps driving with a single phase restrained state and single phase then the single phase s current value also changes by load state the tor operates like the following 217
- Three phase motor s disconnection accident protection 217
- Motor protection 218
- Motor protection and selection of thermal overload relay 218
- Three phase motor s phase disconnection accident protection 218
- Metasol ms technical manual 219
- Primary phase disconnec 219
- Transformer 219
- Motor protection 220
- Motor protection and selection of thermal overload relay 220
- Protection of electric motor with long term starting time 220
- Protection of motor with occasional driving 220
- A overload protection of motor is difficult because setting current is set to be large 221
- B setting current is possible for overload protection because it is selected by motor s continuous rating but thermal time constant of tor needs to be extremely large in this case 221
- C it is possible to select relatively proper setting current when intermittent driving because flowing current at heater is controlled by bimetal from lagged type tor and it is similar to state b 221
- Metasol ms technical manual 221
- Electric motor protection 222
- Motor protection 222
- Motor protection and selection of thermal overload relay 222
- General of thermal overload relay 223
- Metasol ms technical manual 223
- Selection of thermal overload relay 223
- Motor protection and selection of thermal overload relay 224
- Selection of thermal overload relay 224
- Tor general 224
- Metasol ms technical manual 225
- Motor protection and selection of thermal overload relay 226
- Selection of thermal overload relay 226
- Understanding of trip characteristic curves 226
- Metasol ms technical manual 227
- Tripping characteristic curve mt 227
- Motor protection and selection of thermal overload relay 228
- Selection of thermal overload relay 228
- Tripping characteristic curve mt 228
- Class10a 65af 229
- Class20 65af 229
- Metasol ms technical manual 229
- Coordination 235
- Coordination 236
- Protection functions 236
- Protection range of magnetic switch 236
- Application standards 237
- Metasol ms technical manual 237
- Application standards 238
- Coordination 238
- General consideration of magnetic switch and mccb coordination 239
- Metasol ms technical manual 239
- Coordination 240
- Mccb rated breaking capacity in the installation point of the short circuit current 240
- Magnetic switch when short circuit current flows 241
- Metasol ms technical manual 241
- Protection cooperation degree 241
- Coordination 242
- Coordination of metasol series magnetic switch and metasol mccb 243
- Metasol ms technical manual 243
- Coordination 244
- Coordination of metasol series magnetic switch and metasol mccb 244
- Short circuit fault invest igation 245
- Coordination 246
- Coordination of metasol series magnetic switch and metasol mccb 246
- V 440v 220v 440v 246
- Ka 100ka 247
- Ka 100ka 200ka 247
- Machinery selection table for type ii coordination 247
- Metasol ms technical manual 247
- Rating 247
- Thermal overload relay 247
- Coordination 248
- Machinery selection table for type ii coordination 248
- Mccb n h l 248
- Mms 32 50ka 50ka 248
- Mms s hi h 248
- Rating 248
- Td100 50ka 85ka 150ka 248
- Thermal overload relay 248
- Metasol ms technical manual 249
- Coordination 250
- Ka 35ka 250
- Ka 50ka 250
- Ka 50ka 65ka 250
- Machinery selection table for type ii coordination 250
- Standards 251
- Power testing technology institute pt t 252
- Standards 252
- Verification organizations and standards 252
- Metasol ms technical manual 253
- Standards 253
- Standards 254
- Verification organizations and standards 254
- Metasol ms technical manual 255
- Product standards 255
- Product standards and approvals 255
- Product standards 256
- Product standards and approvals 256
- Regulations 256
- Standards 256
- Metasol ms technical manual 257
- Approvals 258
- Product standards and approvals 258
- Regulations 258
- Standards 258
- Metasol ms technical manual 259
- Ul approval mark 259
- Ul cul approval mark 259
- Approvals 260
- Product standards and approvals 260
- Standards 260
- Iiia iiib 261
- Ksc iec60947 4 1 standard description 261
- Metasol ms technical manual 261
- Rated insulated voltage of equipment or operational voltage ac rms value or dc v note4 261
- Ksc iec 60947 4 1 standard description 262
- Standards 262
- Cooperation with short circuit protection device scpd 263
- Current flow for more than eight hours without breaking and under the condition without current flow rated continuous current 263
- Item standard description contents 263
- Metasol ms technical manual 263
- Operational load type 263
- Sub circuit 263
- Switching frequency intermittant duty 263
- Thermal overload relay 263
- Contact but no 264
- For connection 264
- Hydraulic 264
- Insulation material insulation temperature rating follows the reference iec 6008 264
- Ksc iec 60947 4 1 standard description 264
- Manual control part holding part 264
- Possible part 264
- Standards 264
- Terminal 264
- Item standard description contents 265
- Metasol ms technical manual 265
- Overload thermal relay operating limit 265
- The range of current flow to every pole 265
- Withstanding voltage 265
- Ksc iec 60947 4 1 standard description 266
- Standards 266
- Durability 267
- Item standard description contents 267
- Metasol ms technical manual 267
- Overload current limit quantity of contactor 267
- Ksc iec 60947 4 1 standard description 268
- Standards 268
- Connection capacity 269
- Item standard description contents 269
- Metasol ms technical manual 269
- Terminal structure 269
- Test sequence 269
- Ksc iec 60947 4 1 standard description 270
- Standards 270
- Acquisition standard table 271
- Metasol ms technical manual 271
- Technical manual 272
- Technical manual 274
- Metasol ms technical manual 275
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