Lowara LER 100-160 UN. 752 [6/19] Installation operation and maintenance instructio
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Installation, Operation and Maintenance Instruction
Model LER, LERS, LEZ
LER 100-english page 3
Revision 01
Article No 771073302
Issue 01/2010
1. General
This product corresponds with the requirements of the
Machine directive 2006/42/EG.
The staff employed on installation, operation,
inspection and maintenance must be able to
prove that they know about the relevant
acci
dent prevention regulations and that they
are suitably qualified for this work. If the
staffs
do
not have the relevant knowledge, they
should be provided with suitable instruction.
The operation safety of the delivered pump resp. unit
(= pump with motor) can only be guaranteed on
designated use according to the attached data sheet
and / or order confirmation resp. chapter 6 "Start-up,
Operation, Shut down".
The operator is responsible for following the
instructions and complying with the safety
requirements given in these Operating Instructions.
Smooth operation of the pump or pump unit can only
be achieved if installation and maintenance are carried
out carefully in accordance with the rules generally
applied in the field of engineering and electrical
engineering.
If not all the information can be found in these
Operating Instructions, please contact us.
The manufacturer takes no responsibility for the pump
or pump unit if the Operating Instructions are not
followed.
These Operating Instructions should be kept in a safe
place for future use.
If this pump or pump unit is handed on to any third
party, it is essential that these Operating Instructions
and the operating conditions and working limits given
in the Confirmation of Order are also passed on in full.
These Operating Instructions do not take into account
all design details and variants nor all the possible
chance occurrences and events which might happen
during installation, operation and maintenance.
We retain all copyright in these Operating Instructions;
they are intended only for personal use by the owner
of the pump or the pump unit. The Operating
Instructions contain technical instructions and
drawings which may not, as a whole or in part, be
reproduced, distributed or used in any unauthorised
way for competitive purposes or passed on to others.
1.1 Guarantee
The guarantee is given in accordance with our
Conditions of Delivery and / or the confirmation of
order.
Repair work during the guarantee period may only be
carried out by us, or subject to our written approval.
Otherwise the guarantee ceases to apply.
Longer-term guarantees basically only cover correct
handling and use of the specified material. The
guarantee shall not cover natural wear and tear and all
parts subject to wear, such as impellers, shaft sealing,
shafts, shaft sleeves, bearings, wear rings etc. or
damage caused by transport or improper handling.
In order for the guarantee to apply, it is essential that
the pump or pump unit is used in accordance with the
operating conditions given on the name plate,
confirmation of order and in the data sheet. This
applies particularly for the endurance of the materials
and smooth running of the pump and shaft sealing.
If one or more aspects of the actual operating
conditions are different, we should be asked to
confirm in writing that the pump is suitable.
2. Safety Regulations
These Operating Instructions contain important
instructions which must be followed when the pump is
assembled and commissioned and during operating
and maintenance. For this reason, these Operating
Instructions must be read by the skilled staff
responsible and / or by the operator of the plant before
it is installed and commissioned, and they must be left
permanently available at the place where the pump or
pump unit is in use.
These Operating Instructions do not refer to the
General Regulations on Accident Prevention or
local safety and / or operating regulations. The
operator is responsible for complying with these
(if necessary by calling in additional installation
staff).
Equally, instructions and safety devices regarding
handling and disposal of the pumped media and/or
auxiliary media for flushing, lubrication a.s.o.,
especially if they are explosive, toxic, hot a.s.o., are
not part of this operating instruction.
For the competent and prescribed handling only the
operator is responsible.
2.1 Marking of References in the
Operating Instructions
The safety regulations contained in these Operating
Instructions are specially marked with safety signs
acc. to DIN 4844:
Safety reference!
Non-
observance can impair the pump and its
function.
General Symbol for Danger!
Persons can be endangered.
Warning of electric voltage!
Safety instructions attached directly to the pump resp.
unit must be followed under any circumstances.
Further they must be kept in good readable condition.
In the same way, as these Operating Instructions
of the pump, all possibly attached Operating
Instructions of accessories (e.g. motor) must be
noticed and kept available.
Содержание
- En vogel volute casing pumps model ler lers lez 1
- Ec declaration of conformity 2
- Installation operation and maintenance instructio 4
- Model ler lers lez 4
- Table of contents 4
- Installation operation and maintenance instructio 5
- Model ler lers lez 5
- Name plate 5
- General 6
- Guarantee 6
- Installation operation and maintenance instructio 6
- Marking of references in the 6
- Model ler lers lez 6
- Operating instructions 6
- Safety regulations 6
- Dangers of non observance of the safety instructions 7
- Installation operation and maintenance instructio 7
- Model ler lers lez 7
- Safety instructions for maintenance inspections and mounting work 7
- Safety instructions for the operator worker 7
- Unauthorized alteration and spare parts production 7
- Undue operation 7
- Use acc to regulations 7
- Description 8
- Design 8
- Design coding system 8
- Installation operation and maintenance instructio 8
- Model ler lers lez 8
- Approximate value for sound 9
- Are valid for pump and motor sound pressure level 9
- Bearing 9
- During installation push the mech seals with a bellows in such a way that the bellows is compressed and not stretched danger of tearing apart 9
- Especially the seal faces must be clean dry and undamaged don t apply lubrication on the seal faces of the mech seal 9
- Have all required parts prepared so that assembly can be completed quickly the lubricants are only effective for a short time after that the axial mobility and thus the automatic adjustment of the elastomers are lost 9
- If a lubricant is provided with the replacement mech seal you should use this 9
- Installation operation and maintenance instructio 9
- Ler 100 english page 6 9
- Measured in 1 m distance from pump surface acc to din 45635 part 1 and 24 room and foundation influences are not considered the tolerance for these values is 3 db a addition with 60 hz operation pump alone pump with motor 4 db a 9
- Model ler lers lez 9
- Never push elastomers over sharp edges if necessary use mounting devices 9
- Pay attention to the utmost cleanness 9
- Pressure level 9
- Revision 01 article no 771073302 issue 01 2010 9
- Shaft sealing 9
- Sound pressure level 9
- Structure of the mechanical seal this shaft seal is a single mech seal with installation dimensions according to en 12756 din 24960 form u no additional flushing of the seal chamber is necessary the seal casing where the mechanical seal is located must always be filled with liquid for a description of materials and operational ranges of the mech seals supplied please refer to the data sheet in the operation instructions and order confirmation for the internal structure of the mechanical seal see the following sectional drawings 3 general information 9
- The reuse of mech seals that have already been used for a longer time can lead to leaking at the seal faces after reinstallation therefore the replacement of the mech seal with a new one is recommended the removed mechanical seal can be reconditioned by the manufacturer and serve as a replacement mech seal 3 information for the mounting 9
- The shaft is guided by the ball bearings of the motor the bearings are grease lubricated for life and therefore maintenance free 9
- The specified values fort he sound pressure level 9
- U1 carbon silicon carbide epdm bq1egg exception 65 and 75mm seal carbon ceramics epdm u2 carbon silicon carbide viton bq1vgg u3 silicon carbide silicon carbide viton q1q1vgg position 4 impeller material n cast iron 0 020 l ductile iron 0 040 only for pump size dn 300 position 5 pump casing material n cast iron 0 020 l ductile iron 0 040 other materials are not available position 6 motor power in 1 10 kw position 7 number of motor contacts 2 pole 2900 rpm 4 pole 1450 rpm 6 pole 950 rpm 9
- Use mineral grease or oil only if you are completely sure that the elastomers of the mech seal are oil resistant use no silicone 9
- Use only lubricants with which you are certain use only lubricants with which you are certain that no dangerous reaction can occur between the lubricant and the pumped medium 9
- Basically the values regarding pressures and temperatures given in the data sheet and or the order confirmation as well as on the name plate are valid exceeding or remaining under of these values are undue if there are no pressures and or temperatures mentioned in data sheet and or order confirmation the following limits are valid for suction pressure and room temperature 10
- Following the europump recommendation for pump acc to iso 5199 the data for forces and torques are only valid for static piping loads and are valid for one nozzle all values for forces and torques refer to standard material 0 020 10
- Installation operation and maintenance instructio 10
- Ler 100 english page 7 10
- Model ler lers lez 10
- Permitted nozzle loads and torques at the pump nozzles 10
- Permitted pressures and temperatures 10
- Suction pressure system pressure pressure at pump suction max 5 bar ambient temperature max 40 c on application of pumps local laws and regulations must be noticed as well e g din 4747 or din 4752 section 4 10
- Valid for the pump hanging in the piping valid for the pump hanging in the piping 10
- Valid for the pump standing on the support foot 10
- Installation operation and maintenance instructio 11
- Model ler lers lez 11
- Mounting installation 11
- Mounting of pump unit 11
- Storage conservation 11
- Transport handling 11
- Transport handling storage 11
- Connection of piping to the pump 12
- Electric connection 12
- Final check 12
- Initial start up 12
- Installation operation and maintenance instructio 12
- Model ler lers lez 12
- Start up operation shut down 12
- Installation operation and maintenance instructio 13
- Limits of operation 13
- Lubrication 13
- Model ler lers lez 13
- Monitoring 13
- Restarting 13
- Switch on drive 13
- Cleaning of pump 14
- Dismantling and repair of pump 14
- General remarks 14
- Installation operation and maintenance instructio 14
- Mechanical seals 14
- Model ler lers lez 14
- Motor bearings 14
- Servicing maintenance 14
- Shutting down 14
- Storage longer periods of non operation 14
- Faults causes and solutions 15
- General 15
- Installation operation and maintenance instructio 15
- Model ler lers lez 15
- Spare parts 15
- Spare parts spare pumps 15
- Stand by pumps 15
- Installation operation and maintenance instructio 16
- Ler 100 english page 13 16
- Model ler lers lez 16
- Revision 01 article no 771073302 issue 01 2010 16
- Installation operation and maintenance instructio 17
- Model ler lers lez 17
- Installation operation and maintenance instructio 18
- Model ler lers lez 18
- Complete unit motor power 19
- Installation operation and maintenance instructio 19
- Ler 100 english page 16 19
- Ler lers 1450 mi 19
- Ler lers 2900 mi 19
- Ler lers 970 mi 19
- Lez 1450 mi 19
- Lez 2900 mi 19
- Lez 970 mi 19
- Model ler lers lez 19
- Revision 01 article no 771073302 issue 01 2010 19
- Weight 19
- Weights 19
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