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Daikin EWLP030KBW1N [16/20] Troubleshooting
![Daikin EWLP030KBW1N [16/20] Troubleshooting](/views2/1656544/page16/bg10.png)
Operation manual
15
EWLP012~065KBW1N
Condenserless water-cooled water chillers
4PW61666-1A – 2012.04
TROUBLESHOOTING
This section provides useful information for diagnosing and correcting
certain troubles which may occur in the unit.
Before starting the trouble shooting procedure, carry out a thorough
visual inspection of the unit and look for obvious defects such as
loose connections or defective wiring.
Before contacting your local dealer, read this chapter carefully, it will
save you time and money.
When a safety device was activated, stop the unit and find out why
the safety device was activated before resetting it. Under no circum-
stances safety devices may be bridged or changed to a value other
than the factory setting. If the cause of the problem cannot be found,
call your local dealer.
Symptom 1: The unit does not start, but the L LED lights up
Symptom 2: The unit does not start, but the
L LED is flashing
Symptom 3: The unit does not start and the
L LED does not light up
Symptom 4: One of the following safety devices is activated
When carrying out an inspection on the supply panel or on
the switch box of the unit, always make sure that the circuit
breaker of the unit is switched off.
POSSIBLE CAUSES CORRECTIVE ACTION
The temperature setting is not
correct.
Check the controller setpoint.
Power supply failure. Check the voltage on the supply
panel.
Blown fuse or interrupted protection
device.
Inspect fuses and protection devices.
Replace by fuses of the same size
and type (refer to chapter "Electrical
specifications" on page 2).
Loose connections. Inspect connections of the field
wiring and the internal wiring of the
unit. Tighten all loose connections.
Shorted or broken wires. Test circuits using a tester and repair
if necessary.
POSSIBLE CAUSES CORRECTIVE ACTION
The flowstart timer is still running. The unit will start after approx.
15 seconds. Make sure that water
is flowing through the evaporator.
The anti-recycling timer is still active. The circuit can only start up after
approximately 6 minutes.
The guard timer is still active. The circuit can only start up after
approximately 1 minute.
POSSIBLE CAUSES CORRECTIVE ACTION
One of the following safety devices is
activated:
• Reverse phase protector
• Overcurrent relay (K*S)
• Discharge thermal protector (Q*D)
• Evaporating temperature thermostat
(S*T)
• Flow switch (S10L)
• High pressure switch (S*HP)
Check on the controller and refer to
symptom "4. One of the following
safety devices is activated". Refer to
the explanation of the digital
controller in the chapter "Resetting
alarms" on page 9.
The unit is in anti-freeze alarm. Check on the controller and refer to
symptom "4. One of the following
safety devices is activated". Refer to
the explanation of the digital
controller in the chapter "Resetting
alarms" on page 9
The remote ON/OFF input is
enabled and the remote switch is off.
Put the remote switch on or disable
the remote ON/OFF input.
The keyboard is locked. The user
parameter h09 is set to 0.
Unlock the controller keyboard.
Symptom 4.1: Overcurrent relay of compressor
POSSIBLE CAUSES CORRECTIVE ACTION
Failure of one of the phases. Check fuses on the supply panel or
measure the supply voltage.
Voltage too low. Measure the supply voltage.
Overload of motor. Reset. If the failure persists, call your
local dealer.
RESET Push the red button on the over-
current relay inside the switch box.
The controller still needs to be reset.
Symptom 4.2: Low pressure switch or anti-freeze alarm
POSSIBLE CAUSES CORRECTIVE ACTION
Water flow to water heat exchanger
too low.
Increase the water flow.
Shortage of refrigerant. Check for leaks and refill refrigerant,
if necessary.
Unit is working out of its operation
range.
Check the operation conditions of
the unit.
Inlet temperature to the water heat
exchanger is too low.
Increase the inlet water temperature.
Flow switch is not working or no
water flow.
Check the flow switch and the water
pump.
RESET After pressure rise, the low pressure
switch resets automatically, but the
controller still needs to be reset.
Symptom 4.3: High-pressure switch
POSSIBLE CAUSES CORRECTIVE ACTION
Condenser fan does not operate
properly.
Check that the fans turn freely. Clean
if necessary.
Dirty or partially blocked condenser. Remove any obstacle and clean
condenser coil using brush and
blower.
Inlet air temperature of the
condenser is too high.
The air temperature measured at the
inlet of the condenser should not
exceed 43°C.
RESET After pressure decrease, the high
pressure switch resets automatically,
but the controller still needs to be
reset.
Symptom 4.4: Reverse phase protector is activated
POSSIBLE CAUSES CORRECTIVE ACTION
Two phases of the power supply are
connected in the wrong phase
position.
Invert two phases of the power
supply (by licensed electrician).
One phase is not connected
properly.
Check the connection of all phases.
RESET After inverting two phases or fixing
the power supply cables properly,
the protector is reset automatically,
but the unit still needs to be reset.
Symptom 4.5: Discharge thermal protector is activated
POSSIBLE CAUSES CORRECTIVE ACTION
Unit is working outside the operation
range.
Check the operation condition of the
unit.
RESET After temperature decrease, the
thermal protector resets
automatically but the controller still
needs to be reset.
Symptom 4.6: Flow switch is activated
POSSIBLE CAUSES CORRECTIVE ACTION
No water flow. Check the water pump.
RESET After finding the cause, the flow
switch is reset automatically, but the
controller still needs to be reset.
Содержание
- Condenserless water cooled water chillers 1
- Operation manual 1
- Introduction 2
- Ntroduction 2
- Operation manual 2
- Electrical specifications 3
- Electrical specification 3
- Technical specifications 3
- Technical specification 3
- 14 15 16 4
- Description 4
- Escription 4
- Figure main components 4
- The ewlp condenserless water cooled water chillers are available in 7 standard sizes 4
- Function of the main components 5
- Safety devices 5
- Internal wiring parts table 6
- Before operation 7
- Checks before initial start up 7
- Digital controller 7
- Efore operation 7
- General recommendations 7
- Operation 7
- Peration 7
- Power supply connection and crankcase heating 7
- User interface 7
- Water supply 7
- Adjusting the cooling temperature setpoint on page 8 8
- Consulting actual operational information on page 9 8
- Direct and user parameters 8
- Each parameter is defined by a code and a value for example the parameter used to select local or remote on off control has code h07 and value 1 or 0 8
- Example the leds f and g are displayed when accessing a parameter group or when accessing parameters directly 8
- For an overview of the parameters refer to overview of the direct and user parameters on page 10 8
- Function during main display not inside menu 8
- Keys provided on the controller 8
- Leds provided on the controller and remote interface 8
- Legibility of the numeric display may decrease in direct sunlight 8
- Resetting alarms on page 9 8
- Resetting warnings on page 9 8
- Switching the unit on on page 8 and switching the unit off on page 8 8
- Temperature readout tolerance 1 c 8
- The digital controller provides direct and user parameters the direct parameters are important for the everyday usage of the unit e g to adjust the temperature setpoint or to consult actual operational information the user parameters on the contrary provide advanced features such as adjusting time delays 8
- The function carried out when the user presses one or a combination of these keys depends on the status of the controller and the unit at that specific moment 8
- This chapter deals with the everyday usage of the ewlp units here you will learn how to perform routine tasks such as 8
- When selecting a parameter group or parameter different leds related to the parameter group or parameter are displayed 8
- Working with the units 8
- Adjusting the cooling temperature setpoint 9
- How to consult and modify the direct parameters 9
- How to consult the sensor readout menu parameters 9
- Switching the unit off 9
- Switching the unit on 9
- Consulting actual operational information 10
- Resetting alarms 10
- Resetting warnings 10
- Advanced features of the digital controller 11
- Overview of the direct and user parameters 11
- The list of direct parameters is accessible by pressing the b key for approximately 5 seconds refer also to how to consult and modify the direct parameters on page 8 11
- This chapter gives an overview of the direct parameters and user parameters provided by the controller in the following chapter you will learn how you can set up and configure the unit using these parameters 11
- Defining the cooling temperature differential 12
- Defining the heating temperature differential 12
- How to consult and modify the user parameters 12
- Defining the measurement unit 13
- Defining the time delay between pump and compressor startup 13
- Defining the time delay between unit and pump shutdown 13
- Defining the timer threshold for maintenance warning 13
- Selecting dual setpoint control 13
- Selecting local or remote cool heat control 13
- Selecting local or remote on off control 13
- Bms connection modbus 14
- Connection modbus 14
- Different parts of the communication network 14
- General description of modbus 14
- General information about the modbus protocol 14
- Implemented commands for the modbus protocol 14
- Implemented rs485 communication settings for the modbus protocol 14
- Locking the controller keyboard 14
- 0 for off 15
- 1 for on 15
- Activating the modbus protocol 15
- All digital variables are assigned to bits of consecutive registers each one having 15
- Analogue and integer data an analogue and integer value is represented by a 16 bit word register in binary notation for each register the first byte contains the high order bits and the second byte contains the low order bits 15
- Data representation of the modbus protocol 15
- Defining the bms setting 15
- Defining the bms setting 15
- Defining the unit s serial address 15
- Digital all digital data is coded by a single bit 15
- For addresses of all the direct and user parameters refer to overview of the direct and user parameters on page 10 15
- Implemented error code 15
- In case the bms or supervisory system tries to write a value of a parameter that is out of range the writing will be ignored 15
- Overview of all variables which are not direct or user parameters 15
- The address card operates on registers where one register must be considered at 16 bit 15
- The analogue variables are represented in tenths for example the value 10 is transmitted as 0064h 100d for example the value 10 is transmitted as ff9ch 100d 15
- The bms or supervisory system and the chiller unit communicate through a fixed set of variables also called address numbers hereafter you will find the information you need about the digital integer and analogue variables that the bms or supervisory system can read from or write to the address card of the chiller 15
- The higher address variable assigned to the most significant bit 15
- The integer variables are transferred using the effective value for example the value 100 is transmitted as 0064h 100d 15
- The lower address variable assigned to the less significant bit 15
- The modbus protocol is activated by setting the h23 parameter to 1 15
- This is a user parameter refer to how to consult and modify the user parameters on page 11 15
- To define each unit s unique serial address required for communication with the supervisionary system set parameter h10 15
- Variables database 15
- Before contacting your local dealer read this chapter carefully it will save you time and money 16
- Before starting the trouble shooting procedure carry out a thorough visual inspection of the unit and look for obvious defects such as loose connections or defective wiring 16
- Roubleshooting 16
- This section provides useful information for diagnosing and correcting certain troubles which may occur in the unit 16
- Troubleshooting 16
- When a safety device was activated stop the unit and find out why the safety device was activated before resetting it under no circum stances safety devices may be bridged or changed to a value other than the factory setting if the cause of the problem cannot be found call your local dealer 16
- When carrying out an inspection on the supply panel or on the switch box of the unit always make sure that the circuit breaker of the unit is switched off 16
- Aintenance 17
- Disposal requirements 17
- Important information regarding the refrigerant used 17
- Maintenance 17
- Maintenance activities 17
- Annex i 18
- Saturated temperature 18
- Menu overview 19
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