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Daikin EWLP055KBW1N [7/20] Before operation
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EWLP012~065KBW1N
Condenserless water-cooled water chillers
4PW61666-1A – 2012.04
Operation manual
6
BEFORE OPERATION
Checks before initial start-up
After the installation of the unit, check the following before switching
on the circuit breaker:
1 Field wiring
Make sure that the field wiring between the local supply panel
and the unit has been carried out according to the instructions
described in the installation manual, according to the wiring
diagrams and according to European and national regulations.
2 Fuses or protection devices
Check that the fuses or the locally installed protection devices
are of the size and type specified in the installation manual.
Make sure that neither a fuse nor a protection device has been
bypassed.
3 Earth wiring
Make sure that the earth wires have been connected properly
and that the earth terminals are tightened.
4 Internal wiring
Visually check the switch box on loose connections or damaged
electrical components.
5 Fixation
Check that the unit is properly fixed, to avoid abnormal noises
and vibrations when starting up the unit.
6 Damaged equipment
Check the inside of the unit on damaged components or
squeezed pipes.
7 Refrigerant leak
Check the inside of the unit on refrigerant leakage. If there is a
refrigerant leak, call your local dealer.
8 Oil leak
Check the compressor on oil leakage. If there is an oil leak, call
your local dealer.
9 Power supply voltage
Check the power supply voltage on the local supply panel. The
voltage should correspond to the voltage on the identification
label of the unit.
Water supply
Fill the water piping, taking into account the minimum water volume
required by the unit. Refer to the chapter "Water charge, flow and
quality" in the installation manual.
Make sure that the water is of the quality as mentioned in the
installation manual.
Purge the air at the high points of the system and check the operation
of the circulation pump and the flow switch.
Power supply connection and crankcase heating
To switch on the crankcase heater proceed as follows:
1 Switch on the circuit breaker on the unit. Make sure that the unit
is “OFF” on the controller.
2 The crankcase heater is switched on automatically.
3 Check the supply voltage on the supply terminals L1, L2, L3, (N)
by means of a voltmeter. The voltage should correspond to the
voltage indicated on the identification label of the unit. If the volt-
meter reads values which are not within the ranges specified in
the technical data, check the field wiring and replace the supply
cables if necessary.
4 Check the LED on the reverse phase protector. If it lights up, the
phase order is correct. If not, switch off the circuit breaker and
call a licensed electrician to connect the wires of the power sup-
ply cable in the correct phase order.
After six hours, the unit is ready for operation.
General recommendations
Before switching on the unit, read following recommendations:
1 When the complete installation and all necessary settings have
been carried out, close all front panels of the unit.
2 The service panel of the switch box may only be opened by a
licensed electrician for maintenance purposes.
OPERATION
The EWLP units are equipped with a digital controller offering a user-
friendly way to set up, use and maintain the unit.
This part of the manual has a task-oriented, modular structure. Apart
from the first section, which gives a brief description of the controller
itself, each section or subsection deals with a specific task you can
perform with the unit.
Digital controller
User interface
The digital controller consists of a numeric display, four labelled keys
which you can press and LEDs providing extra user information.
Figure - Digital controller
Figure - Remote user interface (optional kit)
Make sure that the circuit breaker on the power supply
panel of the unit is switched off.
■ Use a good thread sealant for the sealing of the
connections. The sealing must be able to withstand
the pressures and temperatures of the system, it must
also be resistant to the used glycol in the water.
■ The exterior of the water pipes must be adequately
protected against corrosion.
In order to avoid compressor damage, it is necessary to
switch on the crankcase heater for at least six hours before
starting the compressor after a long period of standstill.
Содержание
- Condenserless water cooled water chillers 1
- Operation manual 1
- Introduction 2
- Ntroduction 2
- Operation manual 2
- Electrical specifications 3
- Electrical specification 3
- Technical specifications 3
- Technical specification 3
- 14 15 16 4
- Description 4
- Escription 4
- Figure main components 4
- The ewlp condenserless water cooled water chillers are available in 7 standard sizes 4
- Function of the main components 5
- Safety devices 5
- Internal wiring parts table 6
- Before operation 7
- Checks before initial start up 7
- Digital controller 7
- Efore operation 7
- General recommendations 7
- Operation 7
- Peration 7
- Power supply connection and crankcase heating 7
- User interface 7
- Water supply 7
- Adjusting the cooling temperature setpoint on page 8 8
- Consulting actual operational information on page 9 8
- Direct and user parameters 8
- Each parameter is defined by a code and a value for example the parameter used to select local or remote on off control has code h07 and value 1 or 0 8
- Example the leds f and g are displayed when accessing a parameter group or when accessing parameters directly 8
- For an overview of the parameters refer to overview of the direct and user parameters on page 10 8
- Function during main display not inside menu 8
- Keys provided on the controller 8
- Leds provided on the controller and remote interface 8
- Legibility of the numeric display may decrease in direct sunlight 8
- Resetting alarms on page 9 8
- Resetting warnings on page 9 8
- Switching the unit on on page 8 and switching the unit off on page 8 8
- Temperature readout tolerance 1 c 8
- The digital controller provides direct and user parameters the direct parameters are important for the everyday usage of the unit e g to adjust the temperature setpoint or to consult actual operational information the user parameters on the contrary provide advanced features such as adjusting time delays 8
- The function carried out when the user presses one or a combination of these keys depends on the status of the controller and the unit at that specific moment 8
- This chapter deals with the everyday usage of the ewlp units here you will learn how to perform routine tasks such as 8
- When selecting a parameter group or parameter different leds related to the parameter group or parameter are displayed 8
- Working with the units 8
- Adjusting the cooling temperature setpoint 9
- How to consult and modify the direct parameters 9
- How to consult the sensor readout menu parameters 9
- Switching the unit off 9
- Switching the unit on 9
- Consulting actual operational information 10
- Resetting alarms 10
- Resetting warnings 10
- Advanced features of the digital controller 11
- Overview of the direct and user parameters 11
- The list of direct parameters is accessible by pressing the b key for approximately 5 seconds refer also to how to consult and modify the direct parameters on page 8 11
- This chapter gives an overview of the direct parameters and user parameters provided by the controller in the following chapter you will learn how you can set up and configure the unit using these parameters 11
- Defining the cooling temperature differential 12
- Defining the heating temperature differential 12
- How to consult and modify the user parameters 12
- Defining the measurement unit 13
- Defining the time delay between pump and compressor startup 13
- Defining the time delay between unit and pump shutdown 13
- Defining the timer threshold for maintenance warning 13
- Selecting dual setpoint control 13
- Selecting local or remote cool heat control 13
- Selecting local or remote on off control 13
- Bms connection modbus 14
- Connection modbus 14
- Different parts of the communication network 14
- General description of modbus 14
- General information about the modbus protocol 14
- Implemented commands for the modbus protocol 14
- Implemented rs485 communication settings for the modbus protocol 14
- Locking the controller keyboard 14
- 0 for off 15
- 1 for on 15
- Activating the modbus protocol 15
- All digital variables are assigned to bits of consecutive registers each one having 15
- Analogue and integer data an analogue and integer value is represented by a 16 bit word register in binary notation for each register the first byte contains the high order bits and the second byte contains the low order bits 15
- Data representation of the modbus protocol 15
- Defining the bms setting 15
- Defining the bms setting 15
- Defining the unit s serial address 15
- Digital all digital data is coded by a single bit 15
- For addresses of all the direct and user parameters refer to overview of the direct and user parameters on page 10 15
- Implemented error code 15
- In case the bms or supervisory system tries to write a value of a parameter that is out of range the writing will be ignored 15
- Overview of all variables which are not direct or user parameters 15
- The address card operates on registers where one register must be considered at 16 bit 15
- The analogue variables are represented in tenths for example the value 10 is transmitted as 0064h 100d for example the value 10 is transmitted as ff9ch 100d 15
- The bms or supervisory system and the chiller unit communicate through a fixed set of variables also called address numbers hereafter you will find the information you need about the digital integer and analogue variables that the bms or supervisory system can read from or write to the address card of the chiller 15
- The higher address variable assigned to the most significant bit 15
- The integer variables are transferred using the effective value for example the value 100 is transmitted as 0064h 100d 15
- The lower address variable assigned to the less significant bit 15
- The modbus protocol is activated by setting the h23 parameter to 1 15
- This is a user parameter refer to how to consult and modify the user parameters on page 11 15
- To define each unit s unique serial address required for communication with the supervisionary system set parameter h10 15
- Variables database 15
- Before contacting your local dealer read this chapter carefully it will save you time and money 16
- Before starting the trouble shooting procedure carry out a thorough visual inspection of the unit and look for obvious defects such as loose connections or defective wiring 16
- Roubleshooting 16
- This section provides useful information for diagnosing and correcting certain troubles which may occur in the unit 16
- Troubleshooting 16
- When a safety device was activated stop the unit and find out why the safety device was activated before resetting it under no circum stances safety devices may be bridged or changed to a value other than the factory setting if the cause of the problem cannot be found call your local dealer 16
- When carrying out an inspection on the supply panel or on the switch box of the unit always make sure that the circuit breaker of the unit is switched off 16
- Aintenance 17
- Disposal requirements 17
- Important information regarding the refrigerant used 17
- Maintenance 17
- Maintenance activities 17
- Annex i 18
- Saturated temperature 18
- Menu overview 19
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