Daikin RWEYQ24PY1 [10/22] 2 before starting a test run
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5 English
5.
Carry out complete cooling/thermal insulation of water piping and
outdoor dehumidification. If complete cooling or thermal insula-
tion has not been carried out, any damage may be caused during
severe winter due to freezing, in addition to thermal loss.
6.
When you stop operation during night or winter, it is necessary to
take measures to prevent water related circuits from natural freez-
ing in the area the ambient temperature drops below 0°C (by water
drain off, keeping the circulation pump running, warming up by a
heater, etc.) Freezing of water related circuits may result in any
damage to the plate type heat exchanger. Therefore, please take
appropriate measures depending on the circumstances of use.
(Refer to figure 7)
1. Example of piping
2. Water inlet piping
3. Strainer (sold separately as an accessory)
4. Air discharge plug (for joint use with cleaning port)
5. Cleaning device
6. Strainer for pump
7. Automatic air discharge valve
8. Water outlet piping
9. Joint use with water draining plug
10. Plate type heat exchanger
11. Outside unit
7-2 Before starting a test run
1.
Before starting a test run, please make sure that the piping work
has been carried out in a proper manner. Especially, make sure
that the strainer, air discharge valve, automatic water supply valve,
expansion tank and cistern are positioned at their places correctly.
2.
After water has been completely filled in, first run the pump only,
and then make sure that no air has been caught in the water cir-
culation system and the water flow rate is correct. If any air has
been caught or the flow rate is not enough, the plate type heat
exchanger may freeze. Measure any water pressure loss before
and after the outside unit and make sure that the flow rate is as
designed. In case of any abnormal, stop the test run immediately
and carry out trouble shooting to resolve the trouble.
3.
Following the installation manual, carry out a test run of the out-
side unit.
4.
After the test run has been completed, inspect the strainer at the
inlet piping of the outside unit. Clean it if it is dirty.
7-3 Daily service and maintenance
1.
Management of water quality
The plate type heat exchanger has a structure that does not permit
dismantling and cleaning, or replacing any parts. Please pay atten-
tion carefully to the quality of water to be used for the plate type
heat exchanger in order to prevent corrosion and sticking of scale.
The water to be used for the plate type heat exchanger should have
at least the quality as specified in the table below.
When using any corrosion prevention agent, scale depressant
agent, etc, such agent should have no corrosive features against
stainless steel and copper.
2.
Management of chilled water flow rate
If the chilled water flow rate is not enough, it will result in the freez-
ing damage to the plate type heat exchanger. Check for any clog-
ging of the strainer, any air being caught, any reduction in the flow
rate due to failure of circulation pump by measuring the tempera-
ture and pressure differences at the inlet and outlet ports of the
plate type heat exchanger. If the aged difference in the tempera-
ture or pressure has increased beyond the proper range, the flow
rate should have decreased. Stop the operation and remove the
cause before restarting the operation.
3.
Steps to be taken when a freezing protection device was activated
When the freezing protection device should be activated during
operation, remove the cause without fail before restarting the
operation. If the freezing protection device has been once acti-
vated, a partial freezing has occurred. If you restart the operation
without removing the cause, the plate type heat exchanger will be
closed and the ice cannot be melted, and in addition, the freezing
process will be repeated resulting in any damage to the plate type
heat exchanger, leading to any such accidents that the refrigerant
starts leaking or water starts entering the refrigerant circuit.
7-4 Water quality
Water quality standards for chilled water, hot water and make-up
water (4) (6)
[NOTES]
(1) The circle marks in the columns for corrosion or scale to develop.
(2) Corrosion has a tendency to occur when water temperature is
high (40°C or higher), and if metals with no protective coating
whatever are directly exposed to water, it would be a good idea to
take effective measures against corrosion such as adding a cor-
rosion inhibitor or deaeration treatment.
(3) In a condenser water circuit that uses a closed cooling tower, the
closed circuit circulating water and make-up water must satisfy its
water quality standards for the hot water system, and passing
water and make-up water must satisfy those for the circulation
type cooling water system.
(4) The supply water must be clean tap water, industrial water or
clean underground water.
Do not use purified or softened water.
(5) The fifteen items in the table above represent typical causes of
corrosion and scale.
(6) Once through water may cause corrosion.
Do not use once through water.
7-5 Maintenance of plate type heat exchanger
The performance of a plate type heat exchanger may decline due to
scale accumulation. It may be damaged by freezing due to the drop
of flow rate. For this reason, it is necessary to carry out programmed
maintenances at a regular interval in order to prevent the scale from
being generated.
1.
Before entering the season for use, carry out the following
inspections:
1) Conduct a water quality test and make sure that it is within the
standard.
2) Clean the strainer.
3) Make sure that the flow rate is correct.
4) Make sure that the operational conditions (pressure, flow rate,
outlet temperature, etc.) are normal.
Item (5)
Cooling water system (3)
Hot water system (2) Tendency (1)
Circulation system
Circulation
water
Make-up
water
Circulation
water
(20°C ~
60°C)
Make-up
water
Corrosion Scale
Standard items
pH(25°C)
6.5 to 8.2 6.0 to 8.0 7.0 to 8.0 7.0 to 8.0
{{
Electrical Conductivity
(mS/m)(25°C)
Less than
80
Less than
30
Less than
30
Less than
30
{{
Chloride ions
(mgcl
–
/L)
Less than
200
Less than
50
Less than
50
Less than
50
{
Sulfate ions
(mgSO
4
2-
/L)
Less than
200
Less than
50
Less than
50
Less than
50
{
Acid consumption
(pH4.8
)
(mgCaCO
3
/L)
Less than
100
Less than
50
Less than
50
Less than
50
{
Total hardness
(mgCaCO
3
/L)
Less than
200
Less than
70
Less than
70
Less than
70
{
Calcium hardness
(mgCaCO
3
/L)
Less than
150
Less than
50
Less than
50
Less than
50
{
Ionic-state silica
(mgSiO
2
/L)
Less than
50
Less than
30
Less than
30
Less than
30
{
Reference items
Iron (mgFe/L)
Less than
1.0
Less than
0.3
Less than
1.0
Less than
0.3
{{
Copper (mgCu/L)
Less than
0.3
Less than
0.1
Less than
1.0
Less than
0.1
{
Sulfate ion
(mgS
2-
/L)
Shall not
be
detected
Shall not
be
detected
Shall not
be
detected
Shall not
be
detected
{
Ammonium ion
(mgNH
4
+
/L)
Less than
1.0
Less than
0.1
Less than
0.3
Less than
0.1
{
Residual chlorine
(mgCl/L)
Less than
0.3
Less than
0.3
Less than
0.25
Less than
0.3
{
Free carbon dioxide
(mgCO
2
/L)
Less than
4.0
Less than
4.0
Less than
0.4
Less than
4.0
{
Stability index
6.0 to 7.0 — — —
{{
01_EN_3P153897-8L.fm Page 5 Friday, July 11, 2008 5:04 PM
Содержание
- Installation manual 1
- Rweyq8py1 rweyq10py1 rweyq16py1 rweyq18py1 rweyq20py1 rweyq24py1 rweyq26py1 rweyq28py1 rweyq30py1 1
- System air conditioner 1
- Daikin industries ltd 2
- En60335 2 40 2
- Low voltage 2006 95 ec machinery safety 98 37 ec electromagnetic compatibility 2004 108 ec 2
- Noboru murata manager quality control department 1st of aug 2008 2
- P216950 1c 2
- P216950 1c fm page 1 tuesday july 15 2008 7 23 pm 2
- Umeda center bldg 2 4 12 nakazaki nishi kita ku osaka 530 8323 japan 2
- Figure 1 3
- Figure 10 3
- Figure 2 3
- Figure 3 3
- Figure 4 3
- Figure 5 3
- Figure 6 3
- Figure 7 3
- Figure 8 3
- Figure 9 3
- F1f2 f1f2 4
- Figure 11 4
- Figure 12 4
- Figure 13 4
- Figure 14 4
- Figure 15 4
- Figure 16 4
- Figure 17 4
- Figure 18 4
- Figure 19 4
- Figure 20 4
- Figure 22 figure 21 5
- Figure 23 5
- Figure 24 5
- Figure 25 figure 26 5
- Figure 27 5
- Contents 6
- English 6
- Important information regarding the refrig erant used 6
- Safety precaution 6
- Safety precautions 6
- 1 combination 7
- English 2 7
- Introduction 7
- 2 standard operation limit 8
- 3 standard supplied accessories 8
- 4 option accessory 8
- 5 technical and electrical specifications 8
- English 8
- Selection of location 8
- 1 when designing the equipment 9
- English 4 9
- Handling of the brazed plate type heat exchanger 9
- Inspecting and handling the unit 9
- Unpacking and placing the unit 9
- Water piping work 9
- 2 before starting a test run 10
- 3 daily service and maintenance 10
- 4 water quality 10
- 5 maintenance of plate type heat exchanger 10
- After the test run has been completed inspect the strainer at the inlet piping of the outside unit clean it if it is dirty 10
- After water has been completely filled in first run the pump only and then make sure that no air has been caught in the water cir culation system and the water flow rate is correct if any air has been caught or the flow rate is not enough the plate type heat exchanger may freeze measure any water pressure loss before and after the outside unit and make sure that the flow rate is as designed in case of any abnormal stop the test run immediately and carry out trouble shooting to resolve the trouble 10
- Before entering the season for use carry out the following inspections 10
- Before starting a test run please make sure that the piping work has been carried out in a proper manner especially make sure that the strainer air discharge valve automatic water supply valve expansion tank and cistern are positioned at their places correctly 10
- Carry out complete cooling thermal insulation of water piping and outdoor dehumidification if complete cooling or thermal insula tion has not been carried out any damage may be caused during severe winter due to freezing in addition to thermal loss 10
- Conduct a water quality test and make sure that it is within the standard 2 clean the strainer 3 make sure that the flow rate is correct 4 make sure that the operational conditions pressure flow rate outlet temperature etc are normal 10
- English 10
- Following the installation manual carry out a test run of the out side unit 10
- Management of chilled water flow rate if the chilled water flow rate is not enough it will result in the freez ing damage to the plate type heat exchanger check for any clog ging of the strainer any air being caught any reduction in the flow rate due to failure of circulation pump by measuring the tempera ture and pressure differences at the inlet and outlet ports of the plate type heat exchanger if the aged difference in the tempera ture or pressure has increased beyond the proper range the flow rate should have decreased stop the operation and remove the cause before restarting the operation 10
- Management of water quality the plate type heat exchanger has a structure that does not permit dismantling and cleaning or replacing any parts please pay atten tion carefully to the quality of water to be used for the plate type heat exchanger in order to prevent corrosion and sticking of scale the water to be used for the plate type heat exchanger should have at least the quality as specified in the table below when using any corrosion prevention agent scale depressant agent etc such agent should have no corrosive features against stainless steel and copper 10
- Notes 1 the circle marks in the columns for corrosion or scale to develop 2 corrosion has a tendency to occur when water temperature is high 40 c or higher and if metals with no protective coating whatever are directly exposed to water it would be a good idea to take effective measures against corrosion such as adding a cor rosion inhibitor or deaeration treatment 3 in a condenser water circuit that uses a closed cooling tower the closed circuit circulating water and make up water must satisfy its water quality standards for the hot water system and passing water and make up water must satisfy those for the circulation type cooling water system 4 the supply water must be clean tap water industrial water or clean underground water do not use purified or softened water 5 the fifteen items in the table above represent typical causes of corrosion and scale 6 once through water may cause corrosion do not use once through water 10
- Steps to be taken when a freezing protection device was activated when the freezing protection device should be activated during operation remove the cause without fail before restarting the operation if the freezing protection device has been once acti vated a partial freezing has occurred if you restart the operation without removing the cause the plate type heat exchanger will be closed and the ice cannot be melted and in addition the freezing process will be repeated resulting in any damage to the plate type heat exchanger leading to any such accidents that the refrigerant starts leaking or water starts entering the refrigerant circuit 10
- The performance of a plate type heat exchanger may decline due to scale accumulation it may be damaged by freezing due to the drop of flow rate for this reason it is necessary to carry out programmed maintenances at a regular interval in order to prevent the scale from being generated 10
- Water quality standards for chilled water hot water and make up water 4 6 10
- When you stop operation during night or winter it is necessary to take measures to prevent water related circuits from natural freez ing in the area the ambient temperature drops below 0 c by water drain off keeping the circulation pump running warming up by a heater etc freezing of water related circuits may result in any damage to the plate type heat exchanger therefore please take appropriate measures depending on the circumstances of use refer to figure 7 1 example of piping 2 water inlet piping 3 strainer sold separately as an accessory 4 air discharge plug for joint use with cleaning port 5 cleaning device 6 strainer for pump 7 automatic air discharge valve 8 water outlet piping 9 joint use with water draining plug 10 plate type heat exchanger 11 outside unit 10
- 1 optional parts 11
- 2 power circuit and cable requirements 11
- 3 general 11
- English 6 11
- Field wiring 11
- 4 examples 12
- English 12
- How to the centralized interlock wiring 12
- Setting the interlock circuit and pump operation output 12
- 5 in case of a local setting 13
- Connect same size wiring to both sides 13
- Crimp style terminal 13
- Cup washer 13
- Cut out section 13
- English 8 13
- It is forbidden to connect two to one side 13
- It is forbidden to connect wiring of different size 13
- Power wire crimp style terminal 13
- 1 selection of piping material 14
- 2 protection against contamination when installing pipes 14
- 3 pipe connection 14
- English 14
- Refrigerant piping 14
- 4 connecting the refrigerant piping 15
- English 10 15
- If 2 m or less 15
- If 2 m or more 15
- Pattern 1 15
- Pattern 2 15
- Prohibited pattern 15
- 5 example of connection 16
- And bs unit is not required 16
- Below table is mentioned about the case of heat recovery sytem 3 piping suction gas hp lp gas and liquid pipes 16
- English 16
- In case of heat pump system 2 piping gas and liquid pipes select the pipe size from suction gas pipe for gas pipes and from liquid gas pipe for liquid pipes 16
- A b 2 c 2 d 2 e 2 f 2 g 2 h i j k l m n p 300 m 17
- English 12 17
- If available on the site use this size otherwise it can not be increased 17
- Indoor units 1 8 17
- Liquid and suction gas pipe size as follows 17
- Outside unit 17
- Refnet joint a g 17
- Required conditions example drawings 17
- The farthest indoor unit 8 the nearest indoor unit 1 17
- Φ 9 φ 12 φ 12 φ 15 φ 15 φ 19 φ 19 φ 22 φ 22 φ 25 φ 28 φ 31 φ 34 φ 38 17
- 6 air tight test and vacuum drying 18
- 7 pipe insulation 18
- 8 checking of device and installation conditions 18
- 9 additional refrigerant charge 18
- Charge with the tank upright 18
- Charge with the tank upside down 18
- English 18
- There is a siphon tube inside so there is no need to turn the tank upside down 18
- 1 air discharge 19
- 10 shutoff valve operation procedure 19
- 2 before turn on the power supply 19
- 3 check operation 19
- Checks after installation 19
- English 14 19
- Test run 19
- 4 check of normal operation 20
- English 20
- Caution for refrigerant leaks 21
- English 16 21
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