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Panasonic CS-F24DB4E5 [19/112] Wiring diagram
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392- Cs f24db4e5 cu l24dbe5 cs f28db4e5 cu l28dbe5
- Air conditioner
- Page page
- Contents
- Service information
- Caution during automatic address setting
- Example of trouble at test operation
- Caution of test operation
- Model 50hz cu l24dbe5 cu l28dbe5
- Indoor and outdoor temperature
- Operation range
- The applicable voltage range for each unit is given in the following table the working voltage among the three phases must be balanced within a 3 deviation from each voltage at the compressor terminals the starting voltage must be higher than 85 of the rated voltage
- Power supply
- Automatic restart function
- Variety of excellent features
- Quiet operation
- Low ambient cooling operation
- Features
- Dry mode function
- Compact design
- Auto swing louvre
- Auto fan mode indoor unit
- Piping and drainage
- Hot start system heat pump models
- Automatic changeover function heat pump models
- Low noise outdoor units
- Low noise design improves in surrounding areas
- Easy test operation
- Space saving design allows units to be installed side by side continuously
- Pipes that are one size larger can also be connected for renewal
- Long pipe design
- Internal pipe connection
- Improved workability
- Drain water dripping prevention structure
- Additional refrigerant charging
- Centralized draining method
- A brand new control method
- Wireless remote control
- Wired remote control
- Group control equipment
- D b 6 c w b 42 f w b
- Specification
- Cs f24db4e5 cu l24dbe5
- Cooling capacities are based on indoor temperature of 27 c d b 80 f d b 19 c w b 66 f w b and outdoor air temperature of 35 c d b 95 f d b 24 c w b 75 f w b
- Product specification
- Heating capacities are based on indoor temperature 20 c d b 68 f d b and outdoor air temperature of 7 c d b 44 f
- Electrical data 50 hz
- Heating capacities are based on indoor temperature of 20 c d b 68 f d b and outdoor air temperature of 7 c d b 44 f d b 6 c w b 42 f w b
- Electrical data 50 hz
- Cs f28db4e5 cu l28dbe5
- Cooling capacities are based on indoor temperature of 27 c d b 80 f d b 19 c w b 66 f w b and outdoor air temperature of 35 c d b 95 f d b 24 c w b 75 f w b
- Dimensions
- Block diagram
- Wiring diagram
- Name and function of each part
- Ensure that the correct button is pressed as simultaneous pressing of the multiple buttons will not make the setting correct
- Do not press the remote control buttons with sharp object as this may damage the remote control
- Do not operate the remote control with wet hands otherwise electric shock or malfunction may occur
- Buttons marked with are not needed for normal operation if one of these buttons is pressed by mistake press the same button once more to cancel the operation
- Wired remote control optional part
- When the power resumed after power failure the unit will restart automatically with all the previous settings preserved by the memory function auto restart function
- The illustration above is for explanatory purposes only the appearance will be different during actual operation
- Operation details
- Wireless remote control optional part
- When the power resumed after power failure the unit will restart automatically with all previous settings preserved by the memory function auto restart function
- The illustration above is for explanatory purpose only the appearance will be different during actual operation
- Name and function of each part
- If using the wireless remote control in conjunction with the wired remote control the settings made from the wireless remote control will appear on the wired remote control display except when making timer settings
- Ensure that the correct button is pressed as simultaneous pressing of the multiple buttons will not make the setting correct
- Buttons marked with are not needed for normal operation if one of these buttons is pressed by mistake press the same button once more to cancel the operation
- Operation mode
- Operation control
- Cooling operation
- Cool indoor fan control
- Compressor start control
- Unit using dc motor
- When cool or dry mode operation start temperature differences between room temperature and setting temperature is more than 5 k setting temperature shift to 2 k down
- When cool or dry mode operation start select odour cut mode or fan auto mode by remote control operation start at odour wash mode when compressor start or shift to thermostat on from thermostat off
- When 1st thermostat on condition from operation start fan speed is hi same as manual fan speed after 2nd thermostat on condition fan speed change to medium speed same as manual medium fan speed
- Unit using ac motor
- Those kind of operation complete after 30 minutes when cool mode operation start
- Rpm center b and
- Odour cut operation is under below condition
- Odour cut operation is to remove the odour generated at indoor heat exchanger to use the drain water come out from indoor heat exchanger
- Odour cut control
- Micro computer judge that required indoor load is bigger than calculation base from temperature differences between room temperature and setting temperature then increase the compressor frequency compared to normal to cool down indoor side immediately
- Is different if capacity rank is different
- Cool powerful operation
- But when temperature after shifting is less than 16 c setting temperature is 16 c no change
- As follow the below figure fan speed changing operation program air
- Detail of freezing prevention control is as follows
- When indoor evaporator temperature is going into each zone change compressor frequency and louver angle by following the below table
- Indoor evaporator temperature area is divided into 5 zones which consist of stop zone down zone no change zone up zone and recovery zone when indoor evaporator temperature is going into each zone compressor frequency change by following the below table
- Indoor evaporator temperature area is divided into 4 zones which consist of down zone no change zone up zone and recovery zone
- Freezing prevention control
- During cool or dry operation if outdoor temperature is less than 30 c and indoor fan speed is low or auto setting indoor heat exchanger temperature become lower dew form prevention control start to prevention dew form at indoor discharge grill
- During cool or dry mode operation if indoor evaporator temperature is going down freezing prevention control is operated
- Dew form prevention control
- Heating mode operation
- Heating indoor fan control
- Drain pump control
- Cooling low temperature protection control
- Hot start control
- Heating powerful operation
- Heating indoor fan control at thermostat off heating mode operation
- Defrost control
- Heating high temperature protection
- When power is on at the same time louver start initializing toward to close direction
- Temperature range for louver control during heating operation is as follows decide by indoor heat exchanger temperature
- Louver manual setting
- Louver control for cassette type
- Louver control
- Louver auto setting
- During operation stopping thermostat off condition louver angle set manual or auto depend on remote controller setting
- When power is on at the same time louver initialize 2 times
- During operation stopping thermostat is off condition louver angle change as below table by manual setting or auto setting of remote controller
- Ceiling type louver control
- Odour removing operation
- Valve error
- Outdoor fan remaining heat removal control
- Energy save operation
- Crank case heater control
- Indoor air volume up control dc fan motor type only
- Pump down operation
- Pipe length
- Installation instruction
- Refrigerant additional charge
- Position of the centre gravity
- Piping installation by standard piping
- In case of 50m long pipe one way the amount of refrigerant to be replenished is 50 30 x 50 1 000g
- Example
- Do not decrease the size of the gas piping it causes the breakdown of the compressor
- Cu l24dbe5
- But when the piping length exceeds 30m additional charge is required according to the following table
- Attention
- At the time of shipment from the factory this unit is charged with enough refrigerant for an equivalent pipe length of 30 m refer the following table
- Cautions such items also have a chance for leading to significant result depending on the situations
- As to indications with illustration
- After installation work has been completed do not only make sure that the unit is free from any abnormal condition through the execution of trial run but also explain how to use and how to perform maintenance of this unit to the customer according to the instruction manual
- Warnings and
- Warnings
- Precautions shown here are differentiated between
- Indoor unit installation
- In either case important descriptions regarding the safety are listed then observe them without fail
- In addition request the customer to keep this manual for installation work together with instruction manual
- However even in the case of items which are listed in the column of
- Cautions those that have much chances for leading to significant result such as fatality or serious injury if wrong installation would have been carried out are listed compiling them especially into the column of
- Selecting the location for indoor unit
- Provide a check port on the piping side ceiling for repair and maintenance
- Place the indoor unit according to the height from the ceiling shown in the illustration below
- Install the indoor unit once the following conditions are satisfied and after receiving the customer approval
- If the power supply is subject to noise generation add a suppressor
- If the height from the floor to ceiling exceeds three meters air flow distribution deteriorates and the effect is decreased
- Do not install the indoor unit at a laundry electric shocks may result
- Warnings
- Accessories packed in the indoor unit container
- Thoroughly study the following installation locations
- The installation position must be able to support a load four times the indoor unit weight
- The indoor unit must be within a maintenance space
- The indoor unit must be from at least 3m away from any noise generating equipment the electrical wiring must be shielded with a steel conduit
- The indoor unit must be free from any obstacles in path of the air inlet and outlet and must allow spreading of air throughout the room
- The indoor unit must be away from heat and steam sources but avoid installing it near an entrance
- The indoor unit must allow easy draining
- The indoor unit must allow easy connection to the outdoor unit
- Installation of indoor unit
- Refrigerant piping
- Indoor unit drain piping
- Heat insulation
- Be sure to connect the wires correctly to terminal board with connecting the crimp tyre ring terminal to the wires
- As to the main power source and cable size of outdoor unit read the installation manual attached to the outdoor unit
- Always ground the air conditioner with a grounding wire and screw to meet the local regulations
- Use the standard power cord for europe such as ho5rn f or ho7rn f which conforms to cenelec har rating specifications or use the cable based on iec standard 245iec57 245iec66
- Select a power source that is capable of supplying the current required by the air conditioner
- Remove a one mounting screw remove the control box cover and then connect the wires by following the procedure given in the illustration
- Feed the power source to the unit via a distribution switch board designed for this purpose the switch should disconnected all poles with a contact seperation of at least 3 mm
- Electrical wiring
- Be sure to turn off the main power before installing and connecting the remote controller
- Settings
- Installation of decorative panel
- 1 precautions in test run
- 0 as for timer output
- 3 hand over
- 2 check the following items when installation is complete
- Cautions those that have much chances for leading to significant result such as fatality or serious injury if wrong installation would have been carried out are listed compiling them especially into the column of
- Cautions such items also have a chance for leading to significant result depending on the situations
- As to indications with illustration
- After installation work has been completed do not only make sure that the unit is free from any abnormal condition through the execution of try run but also explain how to use and how to perform maintenance of this unit to the customer according to the instruction manual
- Warnings and
- Warnings
- Precautions shown here are differentiated between
- Outdoor unit installation
- In either case important descriptions regarding the safety are listed then observe them without fail
- In addition request the customer to keep this manual for installation work together with instruction manual
- However even in the case of items which are listed in the column of
- Installation work
- Gauge manifold
- Gas leakage detection warning decive
- Check that all accessory parts are present before installing the outdoor unit
- Charge hose
- Brazing work needs replacing air inside pipe with nitrogen gas in order to prevent oxidization scale from occurring this is called nitrogen replacement and one of very important work in brazing refrigerant piping oxidation preventive is not possible to use
- Before installation work
- Accessories supplied with outdoor unit
- A brazing work
- Vacuum pump with back flow preventor system
- Tools and materials
- This product is using new refrigeration r410a the basic way of installation work is the same as usual but water and impurities should be controlled more strictly than before due to characteristic of refrigerating machine oil therefore selection of materials to use and processing storing and brazing need appropriate construction and control
- There are tools and materials for both new refrigeration and usual refrigeration you can use together and for either two of them you can use use the below for new refrigeration
- The following parts are supplied as accessories with each outdoor unit
- We recommend manifold with sight glass
- Selecting the outdoor unit installation locations
- Select location which satisfies the following condition and then confirm with the customer that such a place is satisfactory before installing the outdoor unit
- Running vacuum pump at both liquid and gas side for more than 1 hour and vacuuming until 100 kpa
- Regarding handling
- If vacuum pump possible vacuuming until less than 100 kpa
- If vacuum gauge value is increase there is possibility of water inside the unit or there is any leakage
- Handling the unit by hold the handle at compressor side and hold the basepan bottom at fan side
- For the use of a gas cylinder without siphon inside turn it upside down and use it
- Dry vacuuming
- After that keep the pressure 100 kpa for 1 hour and confirm the vacuum gauge value not increasing
- Transporting and installing the outdoor unit
- Connecting the pipes
- Heat insulation
- Charging with refrigerant
- Pump down operation
- Operate the pump down according to the following procedures
- Once all wiring work has been completed tie the wires and cords together with the binding strap so that they do not touch other parts such as the compressor and pipes
- Electrical wiring
- Connect the power supply wiring and indoor outdoor unit connection wiring according to the electrical circuit diagram instructions
- Clamp the wires securely to the terminal connections using cord clamps so that no undue force is placed on the wires
- Power supply specifications
- Earth lead wire shall be longer than other lead wires as shown in the figure for the electrical safety in case of the slipping out of the cord from the anchorage
- For three phase model never operate the unit by pressing the electromagnetic switch
- Caution
- 1 precautions with regard to test operation
- 0 connecting power supply cables
- Never correct the phase by switching over any of the wires inside the unit
- 3 as to delivery to the customer
- 2 as to making the inspection after completion of work fully understood
- Wired remote control installation
- Remote controller installation
- Notes regarding wired remote controller setting up location
- Accessories supplied with wired remote controller
- Settings
- Test operation
- Self diagnosis function
- If the remote controller is at an angle to the receptor unit the operation range may become shortened
- If installing in a place where a power supply is generating electromagnetic noise take measures such as installing a noise filter
- Furthermore ask the customer to keep this installation manual and the instruction manual in a safe place for later reference
- Before installing the wireless remote controller be sure to thoroughly read the notes with regard to safety section of the installation manual provided with the indoor unit
- After installing the wireless remote controller carry out a test operation to check that the remote controller functions properly and also explain the operation and cleaning procedures to the customer in accordance with the details in the instruction manual
- Accessories supplied with the wireless remote controller
- Wireless remote control installation manual
- The wireless remote controller can be used to operate indoor units at a maximum range of 8 metres from directly facing infront of the indoor unit
- The receptor unit for the wireless remote controller should be in a place where it will not be affected by direct light from fluorescent lights refer to the illustration below
- The accessory receptor unit must be attached to the veneer panel
- Points and notes regarding wireless remote controller setting up location
- Installing the wireless remote controller to a wall for remote control storage
- Install at least 3m away from any noise sources and shield the electric cables using an iron conduit pipe
- Install at least 1m away from equipment such as tvs and radios otherwise picture distortion or static may occur
- If using an inverter type fluorescent light keep the receptor unit at least 1m away from the light otherwise remote control operation may not work properly
- Installing the receptor unit
- Route for wiring the cord as shown in the figure to the right
- Receptor unit for ceiling type assembly procedure
- In the control box
- Address setting for wireless remote controller and receptor unit only when using more than one indoor unit
- Emergency operation
- Twin and triple
- Twin and triple operation
- Installation and servicing air conditioner using r410a
- The characteristics of hfc r410a refrigerants
- Outline
- In acs the hfc refrigerant which has become the mainstream alternative is called r410a compared with r22 the pressure of r410a is approximately 1 times as high at the same refrigerant temperature but the energy efficiency is about the same consisting of hydrogen h fluorine f and carbon c r410a is an hfc refrigerant another typical hfc refrigerant is r407c while the energy efficiency of r407c is somewhat inferior to that of r410a it offers the advantage of having pressure characteristics which are about the same as those of r22 and is used mainly in packaged acs
- Converting air conditioners to r410a since it was declared in1974 that chlorofluorocarbons cfc hydro chlorofluorocarbons hcfc and other substances pose a destructive danger to the ozone layer in the earth s upper stratosphere 20 to 40 km above the earth measures have been taken around the world to prevent this destruction the r22 refrigerant which has conventionally been used in acs is an hcfc refrigerant and therefore possesses this ozone destroying potential international regulations the montreal protocol on ozone damaging substances and the domestic laws of various countries call for the early substitution of r22 by a refrigerant which will not harm the ozone layer
- C pressure characteristics as seen in table 2 the gas pressure of r410a is approximately 1 times as high as that of r22 at the same refrigerant temperature which means that special r410a tools and materials with high pressure specifications must be used for all refrigerant piping work and servicing
- B compositional change pseudo azeotropic characteristics r410a is a pseudo azeotropic mixture comprising the two components r32 and r125 multi component refrigerants with these chemical characteristics exhibit little compositional change even from phase changes due to vaporization or condensation which means that there is little change in the circulating refrigerant composition even when the refrigerant leaks from the gaseous section of the piping accordingly r410a can be handled in almost the same manner as the single component refrigerant r22 however when charging because there is a slight change in composition between the gas phase and the liquid phase inside a cylinder or other container charging should basically begin with the liquid side
- About r410a refrigerant
- A chemical characteristics the chemical characteristics of r410a are similar to those of r22 in that both are chemically stable non flammable refrigerants with low toxicity however just like r22 the specific gravity of r410a gas is heavier than that of air because of this it can cause an oxygen deficiency if it leaks into a closed room since it collects in the lower area of the room it also generates toxic gas when it is directly exposed to a flame so it must be used in a well ventilated environment where it will not collect
- D r410a refrigerating machine oil conventionally mineral oil or a synthetic oil such as alkylbenzene has been used for r22 refrigerating machine oil because of the poor compatibility between r410a and conventional oils like mineral oil however there is a tendency for the refrigerating machine oil to collect in the refrigerating cycle for this reason polyester and other synthetic oils which have a high compatibility with r410a are used as refrigerating machine oil because of the high hygroscopic property of synthetic oil more care must be taken in its handling than was necessary with conventional refrigerating machine oils also these synthetic oils will degrade if mixed with mineral oil or alkylbenzene causing clogging in capillary tubes or compressor malfunction do not mix them under any circumstances
- Cause the gas pressure of r410a is approximately 1 times as high as that of r22 a mistake in installation or servicing could result in a major accident it is essential that you use r410a tools and materials and that you observe the following precautions to ensure safety
- After finishing the installation check to make sure there is no refrigerant gas leaking
- 2 use when it is necessary to detect small gas leaks
- 1 you can use the conventional r22 flaring tool if you need to buy a new tool buy the r410a type
- 1 always replace the dryer of the outdoor unit at the same time the replacement dryer is wrapped in a vacuum pack replace it last among the refrigerating cycle parts start brazing as soon as you have opened the vacuum pack and begin the vacuuming operation within 2 hours
- When installing or transferring an ac follow the instructions in the installation instructions carefully incorrect installation can result in an abnormal refrigeration cycle or water leakage electric shock fire etc
- When installing or transferring an ac do not allow any air or substance other than r410a to mix into the refrigeration cycle if it does the pressure in the refrigeration cycle can become abnormally high possibly causing an explosion and or injury
- Tools for installing servicing refrigerant piping
- Safety measures when installing servicing refrigerant piping
- Necessary tools
- In order to prevent an r410a ac from mistakenly being charged with any other refrigerant the diameter of the 3 way valve service port on the outdoor unit has been changed also to increase its ability to withstand pressure the opposing dimensions have been changed for the refrigerant pipe flaring size and flare nut accordingly when installing or servicing refrigerant piping you must have both the r410a and ordinary tools listed below
- If any refrigerant gas leaks while you are working ventilate the room toxic gas may be generated if refrigerant gas is exposed to a direct flame
- For other installation work you should have the usual tools such as screwdrivers a metal cutting saw an electrical drill a hole core drill 65 or 70 dia a tape measure a level a thermometer a clamp meter an insulation tester a voltmeter etc
- Do not use any refrigerant other than r410a in acs that have been used with r410a
- Do not perform any alterations on the ac unit under any circumstances have all repair work done by a specialist incorrect repairs can result in a water leakage electric shock fire etc
- R410a tools
- Manifold gauge
- In the r410a flaring tool the receiving hole for the clamp bar is enlarged so the clearance from the clamp bar can be set to 0 0 mm and the spring inside the tool is strengthened to increase the strength of the pipe expanding torque this flaring tools can also be used with r22 piping so we recommend that you select it if you are buying a new flaring tool
- Flaring tool clutch type
- Copper tube gauge for clearance adjustment used when flaring with the conventional flaring tool clutch type
- Because the pressure is higher for the r410a type the conventional type cannot be used
- Torque wrenches
- This gauge makes it easy to set the clearance for the copper tube to 1 1 mm from the clamp bar of the flaring tool
- The shape of the manifold ports has been changed to prevent the possibility of mistakenly charging with another type of refrigerant
- R410a tools which are usable for r22 models
- Refrigerant piping work
- Processing and connecting piping materials
- Piping materials
- Types of piping and their storage the following is a general classification of the refrigerant pipe materials used for acs
- Storing and managing piping materials
- Procedure and precautions for flare connection
- Makings and management
- C use a torque wrench and tighten to the specified torque the tightening torque for r410a is the same as the conventional torque value for r22 be careful because if the torque is too weak it may lead to a gas leak if it is too strong it may split the flare nut or make it impossible to remove the flare nut
- Because the gas pressure of r410a is approximately 1 times as high as that of r22 copper pipes with the thickness shown in table 10 and with minimal impurities must be used care must also be taken during storage to ensure that pipes are not crushed deformed or scratched and that no dust moisture or other substance enters the pipe interior when storing sheathed copper pipes or plain copper pipes seal the openings by pinching or taping them securely
- B align the flared surface with the axial center of the union
- A sheathed copper pipes and copper element pipes when using these pipes check to make sure that they are the stipulated thickness for flare nuts be sure to used the same nut that is used on the ac unit
- A check to make sure there is no scratches dust etc on the flare and union
- Installation transferring servicing
- Inspecting gas leaks with a vacuum pump for new installations using new refrigerant piping
- Transferring using new refrigerant piping
- Refrigerant compatibility using r410a refrigerant in r22 acs and vice versa
- Recharging refrigerant during servicing
- Ac units replacement using existing refrigerant piping
- Servicing tips
- Brazing
- Troubleshooting guide
- The display screen on the wired remote control unit and the self diagnosis leds green on the outdoor unit printed circuit board in the outdoor unit can be used to indicate where the location of a problem is
- Self diagnosis error code table
- Refer to the table below to remove the cause of the problem and then re start the air conditioner system
- Illuminated
- If the problem disappears and operation returns to normal the check display on the remote control unit will switch off but the self diagnosis led will remain illuminated until operation is resumed
- Flashing blank off
- Replacement parts
- All parts are supplied from phaam malaysia vendor code 061
- Front grille complete cz bt03p
- All parts are supplied from phaam malaysia vendor code 061
- All parts are supplied from phaam malaysia vendor code 061
- Schematic diagram 1 4
- Indoor unit
- Electronic circuit diagram
- Vc r b cc
- Schematic diagram 2 4
- Cs f24db4e5 cu l24dbe5 cs f28db4e5 cu l28dbe5
- Schematic diagram 3 4
- Q15 2sc3052f
- Pc1 pc817e7 1
- Cs f24db4e5 cu l24dbe5 cs f28db4e5 cu l28dbe5
- Cn stm1
- Cn abn
- T1 st 2139
- Schematic diagram 4 4
- Electronic control unit
- Cs f24db4e5 cu l24dbe5 cs f28db4e5 cu l28dbe5
- Schematic diagram 1 7 a tic diagram 1 7 a
- Outdoor unit
- Cs f24db4e5 cu l24dbe5 cs f28db4e5 cu l28dbe5
- Pc3 tlp620gb gr 1
- Cs f24db4e5 cu l24dbe5 cs f28db4e5 cu l28dbe5
- Cr3 0 3 120
- Cn ry2
- Cn ry1
- Cn hot
- Cn fm4
- Cn fm3
- C127 10 50v
- Ss91 2
- Schematic diagram 2 7 a tic diagram 2 7 a
- Ry y2 cn y2
- Ry y1 cn y1
- Ry pry2 cn ry2
- Ry n01
- Schematic diagram 3 7 a tic diagram 3 7 a
- Cs f24db4e5 cu l24dbe5 cs f28db4e5 cu l28dbe5
- 95 96 98 99
- 27 28 29 30 31 32 33
- T1 ets29ak7m1ac
- Schematic diagram 4 7 a tic diagram 4 7 a
- Pc7 pc817e7
- Cs f24db4e5 cu l24dbe5 cs f28db4e5 cu l28dbe5
- Gnd r b
- Cs f24db4e5 cu l24dbe5 cs f28db4e5 cu l28dbe5
- Schematic diagram 5 7 a tic diagram 5 7 a
- Schematic diagram 6 7 a tic diagram 6 7 a
- Cs f24db4e5 cu l24dbe5 cs f28db4e5 cu l28dbe5
- C79 0 2 630v ecqe
- Schematic diagram 7 7 a tic diagram 7 7 a
- Electronic control unit table 1
- Electronic control unit complete table 4
- Electronic control unit complete table 3
- Electronic control unit complete table 2
- Cs f24db4e5 cu l24dbe5 cs f28db4e5 cu l28dbe5
- Print pattern
- Indoor unit
- Outdoor unit
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