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Graco Reactor E-20 AH9030 [2/76] Contents
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2 312066ZAF
Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Supplied Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Important Two-Component Material
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . 8
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . 9
Keep Components A and B Separate . . . . . . . . . 9
Moisture Sensitivity of Isocyanates . . . . . . . . . . . 9
Foam Resins with 245 fa Blowing Agents . . . . . . 9
Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 9
Temperature Control Diagnostic Codes . . . . . . . 10
E01: High fluid temperature . . . . . . . . . . . . . . . 10
E02: High zone current . . . . . . . . . . . . . . . . . . . 11
E03: No zone current . . . . . . . . . . . . . . . . . . . . 12
E04: Fluid Temperature Sensor (FTS) or
thermocouple disconnected . . . . . . . . . . . . 12
E05: Circuit board overheated . . . . . . . . . . . . . 12
E06: Communication cable unplugged . . . . . . . 12
Motor Control Diagnostic Codes . . . . . . . . . . . . . 13
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
E21: No component A transducer . . . . . . . . . . . 14
E22: No component B transducer . . . . . . . . . . . 14
E23: High fluid pressure . . . . . . . . . . . . . . . . . . 14
E24: Pressure Imbalance . . . . . . . . . . . . . . . . . 14
E25: High line voltage . . . . . . . . . . . . . . . . . . . . 16
E26: Low line voltage . . . . . . . . . . . . . . . . . . . . 16
E27: High Motor Temperature . . . . . . . . . . . . . 16
E28: High current in motor . . . . . . . . . . . . . . . . 16
E29: Brush Wear . . . . . . . . . . . . . . . . . . . . . . . . 16
E31: Motor Control Failure
(E-30 and E-XP2 only) . . . . . . . . . . . . . . . . 17
E32: Motor Control Overtemperature . . . . . . . . 18
Communication Diagnostic Codes . . . . . . . . . . . 18
E30: Momentary loss of communication . . . . . . 18
E99: Loss of communication . . . . . . . . . . . . . . . 18
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Reactor Electronics . . . . . . . . . . . . . . . . . . . . . . 20
Primary Heaters (A and B) . . . . . . . . . . . . . . . . 22
Hose Heat System . . . . . . . . . . . . . . . . . . . . . . 23
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Before Beginning Repair . . . . . . . . . . . . . . . . . . 25
Pressure Relief Procedure . . . . . . . . . . . . . . . . 25
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Pump Removal . . . . . . . . . . . . . . . . . . . . . . . . . 26
Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . 28
Drive Housing . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Motor Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Capacitor Test . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Circuit Breaker Module . . . . . . . . . . . . . . . . . . . 34
Electric Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Motor Control Board . . . . . . . . . . . . . . . . . . . . . 36
Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Electric Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Temperature Control Module . . . . . . . . . . . . . . . 39
Primary Heaters . . . . . . . . . . . . . . . . . . . . . . . . . 41
Heated Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fluid Temperature Sensor (FTS) . . . . . . . . . . . . 46
Display Module . . . . . . . . . . . . . . . . . . . . . . . . . 48
Inlet Fluid Strainer Screen . . . . . . . . . . . . . . . . . 50
Pump Lubrication System . . . . . . . . . . . . . . . . . 51
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Reactor Assembly (Model E-XP1 Shown) . . . . . 52
Parts Used on All Models . . . . . . . . . . . . . . . . . 55
Parts that Vary by Model . . . . . . . . . . . . . . . . . . 56
Sub Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . 59
Fluid Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.65 kW Single Zone Fluid Heater . . . . . . . . . . . 63
Reactor Frame . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Temperature Control . . . . . . . . . . . . . . . . . . . . . 66
Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Fluid Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Circuit Breaker Modules . . . . . . . . . . . . . . . . . . 69
248669 Conversion Kit . . . . . . . . . . . . . . . . . . . . . 73
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Technical Specifications . . . . . . . . . . . . . . . . . . . . 75
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 76
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 76
Содержание
- Repair parts 1
- Contents 2
- E 20 series 3
- E 30 series 3
- E xp1 series 3
- E xp2 series 3
- Full load amps with all devices operating at maximum capabilities fuse requirements at various flow rates and mix chamber sizes may be less 3
- Maximum flow rate given for 60 hz operation for 50 hz operation maximum flow rate is 5 6 of 60 hz maximum flow 3
- Models 3
- Total system watts based on maximum hose length for each unit e 20 and e xp1 series 210 ft 64 m maximum heated hose length including whip hose e 30 and e xp2 series 310 ft 94 m maximum heated hose length including whip hose 3
- Approvals 4
- Related manuals 4
- Supplied manuals 4
- Warning 5
- Warnings 5
- Warning 6
- Warning 7
- Important two component material information 8
- Isocyanate conditions 8
- Always clean the fluid inlet strainers after flushing 9
- Changing materials 9
- Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime 9
- Check with your material manufacturer for chemical compatibility 9
- Foam resins with 245 fa blowing agents 9
- Keep components a and b separate 9
- Material self ignition 9
- Moisture sensitivity of isocyanates 9
- Notice 9
- When changing between epoxies and urethanes or polyureas disassemble and clean all fluid components and change hoses epoxies often have amines on the b hardener side polyureas often have amines on the b resin side 9
- When changing materials flush the equipment multiple times to ensure it is thoroughly clean 9
- Causes of e01 errors 10
- Checks 10
- E01 high fluid temperature 10
- Temperature control diagnostic codes 10
- E02 high zone current 11
- E03 no zone current 12
- E04 fluid temperature sensor fts or thermocouple disconnected 12
- E05 circuit board overheated 12
- E06 communication cable unplugged 12
- Alarms 13
- Motor control diagnostic codes 13
- Warnings 13
- Causes of fast e24 errors 14
- E21 no component a transducer 14
- E22 no component b transducer 14
- E23 high fluid pressure 14
- E24 pressure imbalance 14
- Fast e24 errors 14
- Causes of slow e24 errors 15
- Checks for fast e24 errors 15
- Slow e24 errors 15
- E25 high line voltage 16
- E26 low line voltage 16
- E27 high motor temperature 16
- E28 high current in motor 16
- E29 brush wear 16
- E31 motor control failure e 30 and e xp2 only 17
- Communication diagnostic codes 18
- E30 momentary loss of communication 18
- E32 motor control overtemperature 18
- E99 loss of communication 18
- Troubleshooting 19
- Reactor electronics 20
- Primary heaters a and b 22
- Hose heat system 23
- Problems 23
- Before beginning repair 25
- Pressure relief procedure 25
- Repair 25
- Flushing 26
- Pump removal 26
- Install pump b 28
- Pump installation 28
- Install pump a 29
- Drive housing 30
- Installation 30
- Removal 30
- Brush removal 32
- Motor brushes 32
- Brush installation 33
- Capacitor test 34
- Circuit breaker module 34
- Electric motor 35
- Installation 35
- Removal 35
- Motor control board 36
- On down 37
- Electric fan 38
- Transducers 38
- Temperature control module 39
- Replacing temperature control assembly modules 40
- Test scr circuit 40
- Heater element 41
- Line voltage 41
- Primary heaters 41
- Thermocouple 43
- Overtemperature switch 44
- Check fts cables 45
- Check hose power connectors 45
- Heated hose 45
- Fluid temperature sensor fts 46
- Installation 46
- Test removal 46
- Replace transformer 47
- Transformer primary check 47
- Transformer secondary check 47
- Display module 48
- Red stop button 48
- Temperature and pressure displays 48
- Inlet fluid strainer screen 50
- Pump lubrication system 51
- Reactor assembly model e xp1 shown 52
- Left side of cabinet 53
- Right side of cabinet 53
- Detail cabinet area 54
- Detail fluid manifold area detail fluid manifold area 54
- Parts used on all models 55
- See pages 56 through 58 for parts that vary by model 55
- Parts that vary by model 56
- See page 55 for parts common to all models 56
- Use the following tables on this and the next two pages to find parts that vary by model find the reference number and of part in left column and reactor model in top row intersection is correct part number 56
- Not for sale 58
- Not required for slotted u channel style heater support rails 58
- Parts that vary by model continued 58
- Replacement danger and warning labels tags and cards are available at no cost 58
- Proportioner module 59
- Sub assemblies 59
- Proportioner module parts list 60
- 6 kw fluid heaters 247507 10 kw fluid heaters 62
- Fluid heaters 62
- Kw single zone fluid heater 63
- Part 247509 63
- Reactor frame 64
- Display 65
- Temperature control 66
- Motor control 67
- Fluid manifold 68
- A 230v 3 phase circuit breaker modules e 20 exp 1 69
- B 400v 3 phase circuit breaker modules e 20 e xp1 69
- Circuit breaker modules 69
- C 230v 1 phase circuit breaker modules e 20 exp 1 70
- D 230v 3 phase circuit breaker modules e 30 exp 2 70
- E 400v 3 phase circuit breaker modules e 30 e xp2 71
- F 230v 1 phase circuit breaker modules e 30 exp 2 71
- Circuit breaker modules parts list 72
- Not for sale 72
- Conversion kit 73
- Dimensions 74
- All trademarks or registered trademarks are the property of their respective owners 75
- Technical specifications 75
- Copyright 2019 graco inc all graco manufacturing locations are registered to iso 9001 www graco com revision zaf november 2019 76
- For patent information see 76
- For the latest information about graco products visit 76
- Graco headquarters minneapolis international offices belgium china japan korea 76
- Graco inc and subsidiaries p o box 1441 minneapolis mn 55440 1441 usa 76
- Graco information 76
- Graco standard warranty 76
- To place an order contact your graco distributor or call to identify the nearest distributor phone 612 623 6921 or toll free 1 800 328 0211 fax 612 378 3505 76
- Www graco com 76
- Www graco com patents 76
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