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Graco Reactor 2 E-30 CS2011 [2/114] Contents contents contents
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Contents Contents
Contents
Warnings.............................................................3
ImportantIsocyanateInformation...........................7
Models.................................................................9
Approvals...........................................................11
Accessories........................................................11
SuppliedManuals...............................................12
RelatedManuals................................................12
Troubleshooting..................................................13
TroubleshootErrors.....................................13
PressureReliefProcedure..................................45
Shutdown...........................................................46
Flushing.............................................................48
Repair................................................................49
BeforeBeginningRepair...............................49
FlushInletStrainerScreen...........................49
ChangePumpLubricant...............................50
CleanFlowMeter.........................................51
CleanE-XP2FlowMeter..............................52
RemovePump.............................................53
InstallPump................................................55
RepairDriveHousing...................................55
RepairElectricMotor....................................58
RepairCircuitBreakerModule......................59
ReplaceFluidInletSensor............................60
ReplaceFlowMeter.....................................60
ReplacePressureTransducers.....................61
ReplaceFans..............................................62
RepairPrimaryHeater..................................64
RepairHeatedHose.....................................68
RepairFluidTemperatureSensor
(FTS).............................................71
CalibrationProcedure...................................72
TransformerPrimaryCheck..........................73
TransformerSecondaryCheck.....................74
ReplaceTransformer....................................75
ReplacePowerSupply.................................75
ReplaceSurgeProtector..............................75
ReplaceMotorControlModule(MCM)...........76
ReplaceTemperatureControlModule
(TCM)............................................76
ReplaceAdvancedDisplayModule
(ADM)............................................77
SoftwareUpdateProcedure..........................77
UpdateADMSoftware..................................78
Parts..................................................................79
ElectricalSchematics........................................103
Reactor2RepairSparePartsReference...........106
PerformanceCharts..........................................107
TechnicalSpecications....................................110
Notes.............................................................112
GracoExtendedWarrantyforReactor®2
Components.......................................113
2
333024T
Содержание
- Reactor reactor reactor 222 eee 30 30 30 and and and eee xp2 xp2 xp2 proportioning proportioning proportioning system system system 1
- Repair parts 1
- Contents contents contents 2
- Danger danger danger 3
- Warning warning warning 3
- Warnings 3
- Warnings warnings warnings 3
- Warning warning warning 4
- Warning warning warning 5
- Warning warning warning 6
- Important important important isocyanate isocyanate isocyanate information information information 7
- Important isocyanate information 7
- Isocyanate isocyanate isocyanate conditions conditions conditions 7
- Changing changing changing materials materials materials 8
- Foam foam foam resins resins resins with with with 245 245 245 fafa fa blowing blowing blowing agents agents agents 8
- Keep keep keep components components components aaa and and and bbb separate separate separate 8
- Material material material self self self ignition ignition ignition 8
- Moisture moisture moisture sensitivity sensitivity sensitivity ofof of isocyanates isocyanates isocyanates 8
- Notice notice notice 8
- All elite systems include fluid inlet sensors ratio monitoring and xtreme wrap 50 ft 15 m heated hose for part numbers see accessories page 11 9
- Eee 30 30 30 model model model eee 30 30 30 elite elite elite model model model 9
- Model model model 10 10 10 kw kw kw 15 15 15 kw kw kw 10 10 10 kw kw kw 15kw 15kw 15kw 9
- Models 9
- Models models models 9
- Reactor reactor reactor 222 eee 30 30 30 and and and eee 30 30 30 elite elite elite 9
- Voltage voltage voltage configurations configurations configurations key key key 9
- Ø phase 9
- 333024t 10
- All elite systems include fluid inlet sensors and xtreme wrap 50 ft 15 m heated hose for part numbers see accessories page 11 10
- E 30 and e xp2 series 310 ft 94 m maximum heated hose length including whip hose 10
- Full load amps with all devices operating at maximum capabilities fuse requirements at various flow rates and mix chamber sizes may be less 10
- Low line input voltage will reduce power available and heaters will not perform at full capacity 10
- Models 10
- Packages include gun heated hose and whip hose elite packages also include fluid inlet sensors 10
- Reactor reactor reactor 222 eee xp2 xp2 xp2 and and and eee xp2 xp2 xp2 elite elite elite 10
- See approvals page 11 10
- Total system watts used by system based on maximum heated hose length for each unit 10
- Voltage voltage voltage configurations configurations configurations key key key 10
- Ø phase 10
- Accessories 11
- Accessories accessories accessories 11
- Approvals 11
- Approvals approvals approvals 11
- Component component component manuals manuals manuals inin in english english english 12
- Related manuals 12
- Related related related manuals manuals manuals 12
- Supplied manuals 12
- Supplied supplied supplied manuals manuals manuals 12
- Troubleshoot errors 13
- Troubleshoot troubleshoot troubleshoot errors errors errors 13
- Troubleshooting 13
- Troubleshooting troubleshooting troubleshooting 13
- Error error error codes codes codes 14
- Online online online troubleshooting troubleshooting troubleshooting 14
- System system system 39
- Hose hose hose heat heat heat system system system 40
- Primary primary primary heater heater heater 43
- Flow flow flow meter meter meter 44
- Pressure pressure pressure relief relief relief procedure procedure procedure 45
- Pressure relief procedure 45
- Notice notice notice 46
- Shutdown 46
- Shutdown shutdown shutdown 46
- Flushing 48
- Flushing flushing flushing 48
- Before before before beginning beginning beginning repair repair repair 49
- Before beginning repair 49
- Flush flush flush inlet inlet inlet strainer strainer strainer screen screen screen 49
- Flush inlet strainer screen 49
- Notice notice notice 49
- Repair 49
- Repair repair repair 49
- Change change change pump pump pump lubricant lubricant lubricant 50
- Change pump lubricant 50
- Clean clean clean flow flow flow meter meter meter 51
- Clean flow meter 51
- Clean clean clean eee xp2 xp2 xp2 flow flow flow meter meter meter 52
- Clean e xp2 flow meter 52
- Remove pump 53
- Remove remove remove pump pump pump 53
- Install install install pump pump pump 55
- Install pump 55
- Removal 55
- Removal removal removal 55
- Repair drive housing 55
- Repair repair repair drive drive drive housing housing housing 55
- Installation 57
- Installation installation installation 57
- Installation 58
- Installation installation installation 58
- Notice notice notice 58
- Removal 58
- Removal removal removal 58
- Repair electric motor 58
- Repair repair repair electric electric electric motor motor motor 58
- Repair circuit breaker module 59
- Repair repair repair circuit circuit circuit breaker breaker breaker module module module 59
- Notice notice notice 60
- Replace flow meter 60
- Replace fluid inlet sensor 60
- Replace replace replace flow flow flow meter meter meter 60
- Replace replace replace fluid fluid fluid inlet inlet inlet sensor sensor sensor 60
- Replace pressure transducers 61
- Replace replace replace pressure pressure pressure transducers transducers transducers 61
- Replace electrical enclosure fan 62
- Replace fans 62
- Replace motor fan 62
- Replace replace replace electrical electrical electrical enclosure enclosure enclosure fan fan fan 62
- Replace replace replace fans fans fans 62
- Replace replace replace motor motor motor fan fan fan 62
- Replace replace replace transformer transformer transformer fan fan fan 63
- Replace transformer fan 63
- Repair primary heater 64
- Repair repair repair primary primary primary heater heater heater 64
- Replace heater element 64
- Replace replace replace heater heater heater element element element 64
- Repair overtemperature switch 66
- Repair repair repair overtemperature overtemperature overtemperature switch switch switch 66
- Replace replace replace rtd rtd rtd 67
- Replace rtd 67
- Check check check hose hose hose wires wires wires 68
- Check hose wires 68
- Repair heated hose 68
- Repair repair repair heated heated heated hose hose hose 68
- Check check check rtd rtd rtd cables cables cables and and and fts fts fts 69
- Check rtd cables and fts 69
- Rtd resistance vs temperature 70
- Rtd rtd rtd resistance resistance resistance vs vs vs temperature temperature temperature 70
- Installation 71
- Installation installation installation 71
- Repair fluid temperature sensor fts 71
- Repair repair repair fluid fluid fluid temperature temperature temperature sensor sensor sensor fts fts fts 71
- Test removal 71
- Test removal test removal test removal 71
- Calibration calibration calibration procedure procedure procedure 72
- Calibration procedure 72
- Notice notice notice 72
- Transformer primary check 73
- Transformer transformer transformer primary primary primary check check check 73
- Transformer secondary check 74
- Transformer transformer transformer secondary secondary secondary check check check 74
- Replace power supply 75
- Replace replace replace power power power supply supply supply 75
- Replace replace replace surge surge surge protector protector protector 75
- Replace replace replace transformer transformer transformer 75
- Replace surge protector 75
- Replace transformer 75
- Replace motor control module mcm 76
- Replace replace replace motor motor motor control control control module module module mcm mcm mcm 76
- Replace replace replace temperature temperature temperature control control control module module module tcm tcm tcm 76
- Replace temperature control module tcm 76
- Replace advanced display module adm 77
- Replace replace replace advanced advanced advanced display display display module module module adm adm adm 77
- Software software software update update update procedure procedure procedure 77
- Software update procedure 77
- Notice notice notice 78
- Update adm software 78
- Update update update adm adm adm software software software 78
- Parts parts parts 79
- Proportioners proportioners proportioners 79
- 333024t 80
- Flow flow flow meter meter meter 90
- N930 25n930 25n930 90
- N930 25n930 25n930 91
- Eee xp2 xp2 xp2 flow flow flow meter meter meter 92
- P388 25p388 25p388 92
- P388 25p388 25p388 93
- 333024t 94
- Fluid fluid fluid manifold manifold manifold 94
- U844 24u844 24u844 94
- U844 24u844 24u844 fluid fluid fluid manifold manifold manifold 95
- Electrical electrical electrical enclosure enclosure enclosure 97
- Heater heater heater and and and transformer transformer transformer terminal terminal terminal block block block module module module 99
- U849 24u849 24u849 99
- Power power power supply supply supply and and and terminal terminal terminal block block block module module module 16u522 16u522 16u522 100
- System system system circuit circuit circuit breaker breaker breaker module module module 16u526 16u526 16u526 100
- Fluid fluid fluid inlet inlet inlet kits kits kits 101
- U320 24u320 24u320 standard standard standard 25n920 25n920 25n920 elite elite elite 101
- Electrical schematics 103
- 333024t 104
- Electrical schematics 104
- Electrical schematics 105
- Heated hose wire termination enclosure series b only 105
- Locate near tcm 105
- Reactor 2 repair spare parts reference 106
- Reactor reactor reactor 222 repair repair repair spare spare spare parts parts parts reference reference reference 106
- Recommended recommended recommended common common common spare spare spare parts parts parts 106
- Flow lbs min kg min 107
- Notice notice notice 107
- Performance charts 107
- Performance performance performance charts charts charts 107
- Pressure psi bar 107
- Proportioners proportioners proportioners for for for foam foam foam 107
- To prevent system damage do not pressurize the system above the line for the gun tip size being used 107
- Use these charts to help identify the proportioner that will work most efficiently with each mix chamber flow rates are based on a material viscosity of 60 cps 107
- Proportioners proportioners proportioners for for for coatings coatings coatings 108
- Flow gal min l min 109
- Note note note electric unit performance curves are based on typical operating conditions periods of continuous spraying or very high ambient temperatures reduce the performance envelope 109
- Performance charts 109
- Pressure psi bar 109
- Table table table 333 fusion fusion fusion mechanical mechanical mechanical purge purge purge round round round pattern pattern pattern 109
- Table table table 444 fusion fusion fusion mechanical mechanical mechanical purge purge purge flat flat flat pattern pattern pattern 109
- Technical specifications 110
- Technical technical technical specifications specifications specifications 110
- Notes notes notes 112
- All other reactor 2 parts 12 months 113
- Components components components 113
- Graco extended warranty for reactor 2 components 113
- Graco graco graco extended extended extended warranty warranty warranty for for for reactor reactor reacto 113
- Graco graco graco part part part number number number description description description warranty warranty warranty period period period 113
- U050 24u051 electric motor 36 months or 3 million cycles 113
- U831 motor control module 36 months or 3 million cycles 113
- U832 motor control module 36 months or 3 million cycles 113
- U854 advanced display module 36 months or 3 million cycles 113
- U855 heater control module 36 months or 3 million cycles 113
- For the latest information about graco products visit www graco com 114
- Graco graco graco information information information 114
- Phone phone phone 612 623 6921 or or or toll toll toll free free free 1 800 328 0211 fax fax fax 612 378 3505 114
- To to to place place place an an an order order order contact your graco distributor or call to identify the nearest distributor 114
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