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Graco Reactor 3 E-20 IHR312 [14/64] Changing changing changing materials materials materials
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ImportantIsocyanateInformation
Material Material
Material
Self Self
Self
- -
-
Ignition Ignition
Ignition
Somematerialsmaybecomeself-igniting
ifappliedtoothick.Readmaterial
manufacturer’swarningsandSafetyData
Sheets(SDSs).
Keep Keep
Keep
Components Components
Components
A A
A
and and
and
B B
B
Separate Separate
Separate
Cross-contaminationcanresultincured
materialinuidlineswhichcouldcause
seriousinjuryordamagetoequipment.To
preventcross-contamination:
•Never Never
Never
interchangecomponentAand
componentBwettedparts.
•Neverusesolventononesideifithasbeen
contaminatedfromtheotherside.
Changing Changing
Changing
Materials Materials
Materials
NOTICE NOTICE
NOTICE
Changingthematerialtypesusedinyour
equipmentrequiresspecialattentiontoavoid
equipmentdamageanddowntime.
•Whenchangingmaterials,ushthe
equipmentmultipletimestoensureitis
thoroughlyclean.
•Alwayscleantheuidinletstrainersafter
ushing.
•Checkwithyourmaterialmanufacturerfor
chemicalcompatibility.
•Whenchangingbetweenepoxiesand
urethanesorpolyureas,disassembleand
cleanalluidcomponentsandchange
hoses.Epoxiesoftenhaveaminesonthe
B(hardener)side.Polyureasoftenhave
aminesontheB(resin)side.
Moisture Moisture
Moisture
Sensitivity Sensitivity
Sensitivity
of of
of
Isocyanates Isocyanates
Isocyanates
Exposuretomoisture(suchashumidity)will
causeISOtopartiallycure,formingsmall,hard,
abrasivecrystalsthatbecomesuspendedinthe
uid.Eventuallyalmwillformonthesurface
andtheISOwillbegintogel,increasingin
viscosity.
NOTICE NOTICE
NOTICE
PartiallycuredISOwillreduceperformance
andthelifeofallwettedparts.
•Alwaysuseasealedcontainerwitha
desiccantdryerinthevent,oranitrogen
atmosphere.Never Never
Never
storeISOinanopen
container.
•KeeptheISOpumpwetcuporreservoir(if
installed)lledwithappropriateTSLuid.
TheTSLuidcreatesabarrierbetweenthe
ISOandtheatmosphere.
•Useonlymoisture-proofhosescompatible
withISO.
•Neverusereclaimedsolvents,whichmay
containmoisture.Alwayskeepsolvent
containersclosedwhennotinuse.
•Alwayslubricatethreadedpartswithan
appropriatelubricantwhenreassembling.
•CyclematerialthroughtheReactorat
leastonceperweekwhenwettedand
sittingidle.UsetheA-sidetransferpump
toushmaterialthroughtheA-side
outletmanifoldrecirculationtting.See
FlushtheEquipment,page35.
•TheReactorshouldnotbestoredafter
ingestingairorrunningoutofmaterial.
Priortostorage,followthePurgeAir
procedureinyouroperationmanual.
NOTE: NOTE:
NOTE:
Theamountoflmformationandrateof
crystallizationvariesdependingontheblendof
ISO,thehumidity,andthetemperature.
Foam Foam
Foam
Resins Resins
Resins
with with
with
245 245
245
fa fa
fa
Blowing Blowing
Blowing
Agents Agents
Agents
Somefoamblowingagentswillfrothat
temperaturesabove90°F(33°C)whennotunder
pressure,especiallyifagitated.Toreduce
frothing,minimizepreheatinginacirculation
system.
14
3A8500E
Содержание
- A8500e 1
- Operation 1
- Reactor reactor reactor 333 proportioning proportioning proportioning systems systems systems 1
- Contents contents contents 2
- Related manuals 3
- Related related related manuals manuals manuals 3
- Supplied manuals 3
- Supplied supplied supplied manuals manuals manuals 3
- 3a8500e 4
- Models 4
- Models models models 4
- Reactor reactor reactor eee 20 20 20 4
- A8500e 5 5
- Models 5
- Reactor reactor reactor eee 30 30 30 5
- 3a8500e 6
- Models 6
- Reactor reactor reactor eee xp1 xp1 xp1 6
- A8500e 7 7
- Models 7
- Reactor reactor reactor eee xp2 xp2 xp2 7
- Accessories 8
- Accessories accessories accessories 8
- Approvals 8
- Approvals approvals approvals 8
- Danger danger danger 9
- Warning warning warning 9
- Warnings 9
- Warnings warnings warnings 9
- Warning warning warning 10
- Warning warning warning 11
- Warning warning warning 12
- Important important important isocyanate isocyanate isocyanate information information information 13
- Important isocyanate information 13
- Isocyanate isocyanate isocyanate conditions conditions conditions 13
- Changing changing changing materials materials materials 14
- Foam foam foam resins resins resins with with with 245 245 245 fa fa fa blowing blowing blowing agents agents agents 14
- Keep keep keep components components components aaa and and and bbb separate separate separate 14
- Material material material self self self ignition ignition ignition 14
- Moisture moisture moisture sensitivity sensitivity sensitivity of of of isocyanates isocyanates isocyanates 14
- Notice notice notice 14
- A8500e 15 15
- Figure 1 15
- Typical installation 15
- Typical installation without circulation 15
- Typical typical typical installation installation installation 15
- Typical typical typical installation installation installation without without without circulation circulation circulation 15
- 3a8500e 16
- Figure 2 16
- Typical installation 16
- Typical installation with system fluid manifold to drum circulation 16
- Typical typical typical installation installation installation with with with system system system fluid fluid fluid manifold manifold manifold to to to drum drum drum circulation circulation circulation 16
- A8500e 17 17
- Figure 3 17
- Typical installation 17
- Typical installation with gun fluid manifold to drum circulation 17
- Typical typical typical installation installation installation with with with gun gun gun fluid fluid fluid manifold manifold manifold to to to drum drum drum circulation circulation circulation 17
- Component component component identification identification identification 18
- Component identification 18
- Proportioner 18
- Proportioner proportioner proportioner 18
- Aah aaj 20
- Electrical electrical electrical enclosure enclosure enclosure 20
- Electrical enclosure 20
- Temperature control module tcm 21
- Temperature temperature temperature control control control module module module tcm tcm tcm 21
- Motor control module mcm 22
- Motor motor motor control control control module module module mcm mcm mcm 22
- Assemble assemble assemble the the the proportioner proportioner proportioner 23
- Assemble the proportioner 23
- Installation 23
- Installation installation installation 23
- Location 23
- Location location location 23
- Tools required for installation 23
- Tools tools tools required required required for for for installation installation installation 23
- Mount mount mount the the the system system system 24
- Mount the system 24
- General equipment guidelines 25
- General general general equipment equipment equipment guidelines guidelines guidelines 25
- Grounding 25
- Grounding grounding grounding 25
- Notice notice notice 25
- Setup setup setup 25
- Tools required for setup 25
- Tools tools tools required required required for for for setup setup setup 25
- Connect connect connect power power power 26
- Connect power 26
- Install cell module 27
- Install install install cell cell cell module module module 27
- Connect connect connect heated heated heated hose hose hose to to to proportioner proportioner proportioner 28
- Connect heated hose to proportioner 28
- Notice notice notice 28
- Supply supply supply wet wet wet cups cups cups with with with throat throat throat seal seal seal liquid liquid liquid tsl tsl tsl 28
- Supply wet cups with throat seal liquid tsl 28
- Notice notice notice 29
- Startup 29
- Startup startup startup 29
- Xa or xb 29
- Operation 32
- Operation operation operation 32
- Pressure pressure pressure relief relief relief procedure procedure procedure 32
- Pressure relief procedure 32
- Jog jog jog level level level 33
- Jog jog jog limit limit limit feature feature feature 33
- Jog jog jog mode mode mode 33
- Jog jog jog the the the system system system 33
- Jog jog jog the the the transfer transfer transfer pumps pumps pumps separately separately separately 33
- Jog mode 33
- Notice notice notice 34
- Purge air procedure 34
- Purge purge purge air air air procedure procedure procedure 34
- Flush flush flush the the the equipment equipment equipment 35
- Flush the equipment 35
- Notice notice notice 35
- Circulation circulation circulation through through through reactor reactor reactor 36
- Circulation through reactor 36
- Fluid circulation 36
- Fluid fluid fluid circulation circulation circulation 36
- Notice notice notice 36
- Circulation circulation circulation through through through gun gun gun manifold manifold manifold 37
- Circulation through gun manifold 37
- Notice notice notice 37
- Calibrate calibrate calibrate the the the heated heated heated hose hose hose 38
- Calibrate calibrate calibrate the the the transfer transfer transfer pumps pumps pumps 38
- Calibrate the heated hose 38
- Calibrate the transfer pumps 38
- Calibration 38
- Calibration calibration calibration 38
- Notice notice notice 38
- Spray spray spray 39
- Notice notice notice 40
- Spray adjustments 40
- Spray spray spray adjustments adjustments adjustments 40
- Notice notice notice 41
- Shutdown 41
- Shutdown shutdown shutdown 41
- Advance advance advance display display display module module module adm adm adm 42
- Advance display module adm 42
- Menu bar 42
- Menu menu menu bar bar bar 42
- Navigate navigate navigate the the the screens screens screens 42
- Navigate the screens 42
- System system system notification notification notification icons icons icons 42
- A8500e 43 43
- Aaa and and and bbb side side side supply supply supply control control control panels panels panels 43
- Advance display module adm 43
- Home home home screen screen screen 43
- Home screen 43
- Temperature temperature temperature control control control panel panel panel 43
- The a and b supply control panels display the remaining material supply for a and b side materials and contains controls for electric transfer pumps if applicable 43
- The temperature control panel contains controls for hose heat and a and b side primary heaters 43
- Use the home screen to control the reactor system operation functions 43
- A8500e 45 45
- Advance display module adm 45
- Diagnostic diagnostic diagnostic screen screen screen 45
- Diagnostic screen 45
- Proportioner proportioner proportioner control control control panel panel panel 45
- This proportioner control panel contains controls for operation of the proportioner pump 45
- Use the diagnostic screen to view information for all system components 45
- Errors errors errors 46
- Events events events 46
- Logs logs logs screens screens screens 46
- Logs screens 46
- Usage usage usage 46
- Usb data download 46
- Usb usb usb data data data download download download 46
- A8500e 47 47
- Advance display module adm 47
- Pressure flow pressure flow pressure flow 47
- Setup screens 47
- Setup setup setup screens screens screens 47
- Use the pressure flow screen to set pressure monitoring settings for the reactor system 47
- Use the setup screens screens to edit settings for the reactor system 47
- 3a8500e 48
- Advance display module adm 48
- Heat heat heat 48
- Use the heat screen to calibrate hose heat and set the hose control mode to calibrate the system see the calibration page 38 48
- A8500e 49 49
- Advance display module adm 49
- Supply supply supply system system system 49
- System system system 49
- Use the supply system screen to set feed system settings 49
- Use the system screen to set system settings 49
- 3a8500e 50
- Advance display module adm 50
- Advanced advanced advanced screens screens screens 50
- Advanced screens 50
- After resetting your reactor key all operators using the graco reactor connect app must reconnect to the reactor 50
- Cellular cellular cellular 50
- Display display display 50
- For security of wireless control change the reactor key regularly and whenever there is a concern about unauthorized access 50
- Resetting your reactor key prevents other users from remotely changing or viewing reactor settings without first reconnecting to the reactor 50
- Software software software 50
- Tap the field next to each setting to edit 50
- The software screen displays the system part number system serial number software part number and software version 50
- Use the advanced screens to manage the system cellular connection display settings and software 50
- Use the cellular screen to connect the reactor connect app to the reactor or to reset the reactor key see your reactor connect manual related manuals page 3 50
- Use the display screen to set the language date format current date time setup screens password screen saver delay temperature units pressure units volume units and cycle units pump cycles or volume 50
- Desicant dryer 51
- Dust protection 51
- Fluid inlet strainer screens 51
- Grease circulation valves 51
- Gun check valve screens 51
- Gun mix chamber ports 51
- Iso lubricant level 51
- Maintenance 51
- Maintenance maintenance maintenance 51
- Moisture 51
- Packing nuts 51
- Preventative maintenance schedule 51
- Preventative preventative preventative maintenance maintenance maintenance schedule schedule schedule 51
- Proportioner maintenance 51
- Proportioner proportioner proportioner maintenance maintenance maintenance 51
- Tools required for maintenance 51
- Tools tools tools required required required for for for maintenance maintenance maintenance 51
- Vent holes 51
- Wet cup 51
- Flush flush flush inlet inlet inlet strainer strainer strainer screen screen screen 52
- Flush inlet strainer screen 52
- Xa or xb 52
- Change change change iso iso iso pump pump pump throat throat throat seal seal seal lubricant lubricant lubricant tsl tsl tsl fluid fluid fluid 53
- Change iso pump throat seal lubricant tsl fluid 53
- End end end of of of product product product life life life 53
- End of product life 53
- Recycling and disposal 53
- Recycling recycling recycling and and and disposal disposal disposal 53
- Troubleshoot errors 54
- Troubleshoot troubleshoot troubleshoot errors errors errors 54
- Troubleshooting 54
- Troubleshooting troubleshooting troubleshooting 54
- Led led led status status status descriptions descriptions descriptions 55
- Led status descriptions 55
- 3a8500e 56
- Combined flo 56
- E 20 e 20 e 20 and and and e 30 e 30 e 30 56
- E xp1 e xp1 e xp1 and and and e xp2 e xp2 e xp2 56
- Notice notice notice 56
- Performance charts 56
- Performance performance performance charts charts charts 56
- Pressur 56
- Pressure flow pressure flow pressure flow charts charts charts 56
- To prevent system damage do not pressurize the system above the line for the gun tip size being used 56
- Use these charts to help identify the proportioner that will work most efficiently with each mix chamber flow rates are based on a material viscosity of 60 cps 56
- Heater heater heater performance performance performance chart chart chart 57
- 3a8500e 58
- Reactor reactor reactor 333 proportioning proportioning proportioning systems systems systems eee 20 20 20 58
- Reactor reactor reactor eee 20 20 20 58
- Technical specifications 58
- Technical technical technical specifications specifications specifications 58
- A8500e 59 59
- Reactor reactor reactor 333 proportioning proportioning proportioning systems systems systems eee 30 30 30 59
- Reactor reactor reactor eee 30 30 30 59
- Technical specifications 59
- 3a8500e 60
- Reactor reactor reactor 333 proportioning proportioning proportioning systems systems systems eee xp1 xp1 xp1 60
- Reactor reactor reactor eee xp1 xp1 xp1 60
- Technical specifications 60
- A8500e 61 61
- Reactor reactor reactor 333 proportioning proportioning proportioning systems systems systems eee xp2 xp2 xp2 61
- Reactor reactor reactor eee xp2 xp2 xp2 61
- Technical specifications 61
- California california california proposition proposition proposition 65 65 65 62
- California proposition 65 62
- All other reactor 3 parts 12 months 63
- B011 motor control module 36 months 63
- Components components components 63
- E139 advanced display module 36 months 63
- Graco extended warranty for reactor components 63
- Graco graco graco extended extended extended warranty warranty warranty for for for reactor reactor reacto 63
- Graco graco graco part part part number number number description description description warranty warranty warranty period period period 63
- P036 temperature control module 36 months 63
- R357 electric motor 1 5 hp 36 months 63
- R359 electric motor 2 hp 36 months 63
- For patent information see www graco com patents 64
- For the latest information about graco products visit www graco com 64
- Graco graco graco information information information 64
- Phone phone phone 612 623 6921 or or or toll toll toll free free free 1 800 328 0211 fax fax fax 612 378 3505 64
- To to to place place place an an an order order order contact your graco distributor or call to identify the nearest distributor 64
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