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Graco REACTOR 2 H-50 PHH153 — troubleshooting Hydraulic Drive System: Common Issues and Solutions [36/110]
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Troubleshooting
Hydraulic Hydraulic
Hydraulic
Drive Drive
Drive
System System
System
Beforeperforminganytroubleshootingprocedures:
1.FollowPressureReliefProcedure,page47.
2.TurnthemainpowerswitchOFF.
3.Allowequipmenttocool.
Trytherecommendedsolutionsintheordergivenfor
eachproblem,toavoidunnecessaryrepairs.Also,
determinethatallcircuitbreakers,switches,and
controlsareproperlysetandwiringiscorrectbefore
assumingthereisaproblem.
NOTE: NOTE:
NOTE:
Motorstartupisdelayedamaximumof5
secondsfromthelasttimethemotorwasturnedoff
toreducethechanceofthemotoroverheating.
PROBLEM PROBLEM
PROBLEM
CAUSE CAUSE
CAUSE
SOLUTION SOLUTION
SOLUTION
Looseconnectionsand/orcontactor
(CT01)isnotclosing.
Checkwiringbetweenthefollowing
components:
•HCMandcontactorCT01
•HCMandfusesF11/F12
DamagedHCM.ReplaceHCM.
Looseconnectionsand/orcontactor
(CT01)isclosing.
Checkwiringbetweenthefollowing
components:
•motorjunctionboxandCB12
•CB12
•contactCT01andmain
disconnectswitch(orterminal
blocksTB06andTB09)
Electricmotorwillnotstartorstops
duringoperation.
Circuitbreakertripped.ResetCB12withintheelectrical
enclosureafterconrmingwiringis
correctanditsinsulationisintact.
36 334946H
Содержание
387- Repair parts
- Reactor reactor reactor 222 hydraulic hydraulic hydraulic proportioning proportioning proportioning systems systems systems
- Contents contents contents
- Danger danger danger
- Warnings warnings warnings
- Warnings
- Warning warning warning
- Warning warning warning
- Warning warning warning
- Warning warning warning
- Isocyanate isocyanate isocyanate conditions conditions conditions
- Important isocyanate information
- Important important important isocyanate isocyanate isocyanate information information information
- Notice notice notice
- Moisture moisture moisture sensitivity sensitivity sensitivity ofof of isocyanates isocyanates isocyanates
- Material material material self self self ignition ignition ignition
- Keep keep keep components components components aaa and and and bbb separate separate separate
- Foam foam foam resins resins resins with with with 245 245 245 fafa fa blowing blowing blowing agents agents agents
- Changing changing changing materials materials materials
- Accessories
- Related related related manuals manuals manuals
- Related manuals
- Component component component manuals manuals manuals inin in english english english
- Accessories accessories accessories
- Reactor reactor reactor 222 hhh 30 30 30 and and and hhh 30 30 30 elite elite elite
- Models models models
- Models
- 9902471 9902471
- 334946h
- Reactor reactor reactor 222 hhh 40 40 40 and and and hhh 40 40 40 elite elite elite 200 240v 200 240v 200 240v
- Models
- 9902471 9902471
- Models
- 9902471 9902471
- 334946h
- 15 15 kw kw kw
- Reactor reactor reactor 222 hhh 40 40 40 and and and hhh 40 40 40 elite elite elite 350 415v 350 415v 350 415v continued continued continued
- Reactor reactor reactor 222 hhh 50 50 50 and and and hhh 50 50 50 elite elite elite
- Models
- 9902471 9902471
- Reactor reactor reactor 222 hhh xp2 xp2 xp2 and and and hhh xp2 xp2 xp2 elite elite elite
- Models
- 9902471 9902471
- 334946h
- Reactor reactor reactor 222 hhh xp3 xp3 xp3 and and and hhh xp3 xp3 xp3 elite elite elite
- Models
- 9902471 9902471
- Troubleshooting troubleshooting troubleshooting
- Troubleshooting
- Troubleshoot troubleshoot troubleshoot errors errors errors
- Troubleshoot errors
- Error error error codes codes codes
- Hydraulic hydraulic hydraulic drive drive drive system system system
- Hydraulic drive system
- Proportioning system
- Proportioning proportioning proportioning system system system
- Pressure material pressure material pressure material imbalance imbalance imbalance
- Pressure material imbalance
- Pumps pumps pumps do do do not not not reverse reverse reverse direction direction direction
- Pumps do not reverse direction
- Hose hose hose heat heat heat system system system
- Hose heat system
- Primary primary primary heater heater heater
- Primary heater
- Flow meter
- Flow flow flow meter meter meter
- Pressure relief procedure
- Pressure pressure pressure relief relief relief procedure procedure procedure
- Shutdown shutdown shutdown
- Shutdown
- Notice notice notice
- Flushing flushing flushing
- Flushing
- Repair repair repair
- Repair
- Pumpline pumpline pumpline disassembly disassembly disassembly
- Pumpline disassembly
- Before beginning repair
- Before before before beginning beginning beginning repair repair repair
- Flush inlet strainer screen
- Flush flush flush inlet inlet inlet strainer strainer strainer screen screen screen
- Repair repair repair proportioning proportioning proportioning pumps pumps pumps
- Repair proportioning pumps
- Clean clean clean flow flow flow meter meter meter
- Clean flow meter
- Change pump lubricant
- Change hydraulic fluid and filter
- Change change change pump pump pump lubricant lubricant lubricant
- Change change change hydraulic hydraulic hydraulic fluid fluid fluid and and and filter filter filter
- Replace replace replace electric electric electric motor motor motor
- Replace electric motor
- Remove remove remove
- Remove
- Installation installation installation
- Installation
- Replace replace replace fluid fluid fluid inlet inlet inlet sensor sensor sensor
- Replace replace replace belt belt belt
- Replace fluid inlet sensor
- Replace belt
- Replace flow meter
- Replace replace replace pressure pressure pressure transducers transducers transducers
- Replace replace replace flow flow flow meter meter meter
- Replace pressure transducers
- Replace replace replace heater heater heater element element element
- Replace heater element
- Repair repair repair primary primary primary heater heater heater
- Repair repair repair heater heater heater overtemperature overtemperature overtemperature switch switch switch
- Repair primary heater
- Repair heater overtemperature switch
- Replace rtd
- Replace replace replace rtd rtd rtd
- Repair heated hose
- Check rtd cables and fts
- Check hose wires
- Check check check rtd rtd rtd cables cables cables and and and fts fts fts
- Check check check hose hose hose wires wires wires
- Repair repair repair heated heated heated hose hose hose
- Rtd rtd rtd resistance resistance resistance vs vs vs temperature temperature temperature
- Rtd resistance vs temperature
- Test removal test removal test removal
- Test removal
- Repair repair repair fluid fluid fluid temperature temperature temperature sensor sensor sensor fts fts fts
- Repair fluid temperature sensor fts
- Installation installation installation
- Installation
- Calibration calibration calibration procedure procedure procedure
- Notice notice notice
- Calibration procedure
- Repair repair repair circuit circuit circuit breaker breaker breaker module module module
- Repair circuit breaker module
- Transformer secondary check
- Transformer primary check
- Transformer transformer transformer secondary secondary secondary check check check
- Transformer transformer transformer primary primary primary check check check
- Replace transformer
- Replace replace replace transformer transformer transformer
- Replace replace replace power power power supply supply supply
- Replace power supply
- Replace temperature control module tcm
- Replace surge protector
- Replace replace replace temperature temperature temperature control control control module module module tcm tcm tcm
- Replace replace replace surge surge surge protector protector protector
- Software update procedure
- Software software software update update update procedure procedure procedure
- Replace replace replace hcm hcm hcm
- Replace replace replace adm adm adm
- Replace hcm
- Replace adm
- Update update update adm adm adm software software software
- Update adm software
- Notice notice notice
- Parts parts parts
- Elite proportioners
- Elite elite elite proportioners proportioners proportioners
- Proportioner proportioner proportioner parts parts parts
- Proportioner parts
- 334946h
- 334946h
- H 30 h 30 h 30 h xp2 h xp2 h xp2
- 334946h
- 334946h
- H524 accumula tor pressure 1 4 npt
- Cart 1 1 1 1
- H 40 h 40 h 40 h 50 h 50 h 50 h xp3 h xp3 h xp3
- Bolt carriage 1 2 13 x 3 l 4 4 4 4 4 4 4 4 4
- Washer lock ext
- Guard finger
- Adapter hydraulic gage
- Gauge pressure fluid
- U847 fan cooling 120mm 24vdc
- Gasket inlet
- Tube return
- G680 block terminal 6 pole
- Tube inlet
- G648 heater assy 10 kw 1 zone rtd 2 2 2 2 2 2 2
- Trans former 5400va 410ft 125m
- G646 heater 7 kw 1 zone rtd 2 2
- Screw mach phil pan hd
- Screw flanged hex hd
- G624 tube gauge pressure
- Screw cap hex hd
- G621 bracket retaining tank
- Screw 3 4 in 6 32
- G612 bracket mntg pump hyd
- Reservoir assembly hydraulic
- Fitting straight
- Ref ref ref part part part description description description 17h043 17h043 17h043 17h044 17h044 17h044 17h045 17h045 17h045 17h046 17h046 17h046 25r549 25r549 25r549 17h053 17h053 17h053 17h056 17h056 17h056 17h074 17h074 17h074 17h076 17h076 17h076
- Fitting nipple 8 jic x 1 2 npt
- Nut hex flanged
- Fitting elbow street 45
- Housing inlet
- D893 filter inlet
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3
- Cooler hydraulic complete
- Adjuster belt tensioner
- H512 label control
- 334946h
- T895 hose hydraulic supply
- H256 pulley drive vee
- Screw set 1 4 x 1 2
- H207 bracket tensioner
- Screw set 1 4 20 sst
- G784 hose coupled
- Screw hex hd flanged
- G604 tube fluid res heater outlet
- Screw cap hex hd
- G603 tube fluid res heater inlet
- Ref ref ref part part part description description description 17h043 17h043 17h043 17h044 17h044 17h044 17h045 17h045 17h045 17h046 17h046 17h046 25r549 25r549 25r549 17h053 17h053 17h053 17h056 17h056 17h056 17h074 17h074 17h074 17h076 17h076 17h076
- G601 tube fluid iso heater outlet
- Pump hydraulic
- G600 tube fluid iso heater inlet
- Pulley fan
- Fitting elbow sae x jic
- Motor 7 hp 3ph 230v 400v
- Fitting elbow 1 1 16 sae x 1 2 tube
- Manifold fluid
- D460 kit pump hydrl w iso and resin 140
- Knob lock compensator
- D459 kit pump hydrl w iso and resin 120
- Knob compensator
- D458 kit pump hydrl w iso and resin 80
- Clamp hose micro 1 5 max dia
- Key square
- Belt ax46
- Hose inlet coupled
- B456 gasket manifold
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3
- W654 insulator foam heater
- G687 harness overtemp reactor dual
- Bolt machine
- W204 enclosure terminal block
- G668 nut wire gray
- G645 tie cable fir tree
- U845 tube pressure relief
- G599 cover access
- U530 module sys srg prot
- Fitting union swivel 3 4 in
- Sleeve wire 0 id
- Fitting reducer 6 x 10 jic
- Screw mach serrated hex head 1 4 in 10 32
- Fitting reducer 5 x 8 jic
- Screw flange hex hd
- Fitting adapter sae orb x jic
- Ref ref ref part part part description description description 17h043 17h043 17h043 17h044 17h044 17h044 17h045 17h045 17h045 17h046 17h046 17h046 25r549 25r549 25r549 17h053 17h053 17h053 17h056 17h056 17h056 17h074 17h074 17h074 17h076 17h076 17h076
- R754 connector power male 2 pin
- D776 label safety ele encl
- Nut wire
- Cap tube square
- Nut strain relief 1 2 npt
- Cap 9 16 18 jic cap aluminum
- Nut serrated flange
- Cap 1 2 20 jic cap aluminum
- Label designation
- Cable 4 pin mf 1 m molded
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3
- C258 enclosure cover
- Grommet rubber
- Bushing strain relief 1 2 npt
- X129 screw mach phillips tooth wash
- Grommet
- Bushing strain relief
- V459 kit cover hydraulic pump clear
- G623 cover transformer
- Tool clevis pin extractor
- G622 bracket retaining tank shroud
- Tie cable 7 0 inch
- G620 bracket connector hose
- Tape electrical
- G608 cover heater right
- Rivet pop 5 32 dia
- G607 cover heater left
- Reservoir lube hose assy
- Fluid tsl 1 qt
- Ref ref ref part part part description description description 17h043 17h043 17h043 17h044 17h044 17h044 17h045 17h045 17h045 17h046 17h046 17h046 25r549 25r549 25r549 17h053 17h053 17h053 17h056 17h056 17h056 17h074 17h074 17h074 17h076 17h076 17h076
- Filter oil 18 23 psi bypass
- K207 kit fts rtd single hose
- Enclosure electrical hf 230v
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3
- D906 suppressor round snap ferrite 60
- Grill fan guard
- Cap breather filler
- G686 harness heater b
- C20487 fitting nipple hex
- G679 cover belt lower
- C19843 screw cap sockethead
- G671 cable motor ot switch
- Bar 55 gal chem meas b side
- Y118 label made in the usa
- Bar 55 gal chem meas a side
- Washer flat
- G652 cover belt upper
- 334946h
- W766 cover control box
- G649 cover motor
- V551 shield membrane adm 10 pack
- G644 kit assembly pair inlet
- W596 latch door
- U854 module adm
- Spacer nylon 1 4 in od
- Screw mchn pnh w ext tooth wash
- Screw mach hex serrated
- Ref ref ref part part part description description description 17h043 17h043 17h043 17h044 17h044 17h044 17h045 17h045 17h045 17h046 17h046 17h046 25r549 25r549 25r549 17h053 17h053 17h053 17h056 17h056 17h056 17h074 17h074 17h074 17h076 17h076 17h076
- Label a b
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3
- G782 hose coupled
- Fitting
- C19208 washer lock
- B856 terminal block
- Washer flat nylon
- Proportioner proportioner proportioner assembly assembly assembly parts parts parts
- Proportioner assembly parts
- 334946h
- Proportioner proportioner proportioner assembly assembly assembly parts parts parts
- Hydraulic hydraulic hydraulic cylinder cylinder cylinder parts parts parts 17g499 17g499 17g499
- Hydraulic cylinder parts 17g499
- U844 24u844 24u844
- Fluid fluid fluid manifold manifold manifold
- U844 24u844 24u844 fluid fluid fluid manifold manifold manifold
- G647 17g647 17g647 10 10 10 kw kw kw dual dual dual zone zone zone heater heater heater
- Electrical enclosure
- Electrical electrical electrical enclosure enclosure enclosure
- 334946h
- System din rail and harness module kits
- Hhh 30 30 30 hhh xp2 xp2 xp2 din din din rail rail rail and and and harness harness harness module module module kit kit kit
- System system system din din din rail rail rail and and and harness harness harness module module module kits kits kits
- Hhh 30 30 30 hhh xp2 xp2 xp2 system system system circuit circuit circuit breaker breaker breaker module module module
- Hhh 30 30 30 hhh xp2 xp2 xp2 power power power supply supply supply and and and terminal terminal terminal block block block module module module
- H 30 h xp2 system circuit breaker module
- H 30 h xp2 power supply and terminal block module
- H 40 h 40 h 40 h 50 h 50 h 50 h xp3 h xp3 h xp3 din din din rail rail rail and and and harness harness harness module module module kits kits kits
- H 40 h 40 h 40 h 50 h 50 h 50 h xp3 h xp3 h xp3 200 240v 200 240v 200 240v h 40 h 40 h 40 h 50 h 50 h 50 h xp3 h xp3 h xp3 350 415v 350 415v 350 415v
- Inlet sensor kit
- Inlet inlet inlet sensor sensor sensor kit kit kit
- F837 17f837 17f837
- U320 24u320 24u320 standard standard standard 25n920 25n920 25n920 elite elite elite
- Fluid fluid fluid inlet inlet inlet kits kits kits
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3 system system system circuit circuit circuit breaker breaker breaker module module module
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3 power power power supply supply supply and and and terminal terminal terminal block block block module module module
- H 40 h 50 h xp3 system circuit breaker module
- H 40 h 50 h xp3 power supply and terminal block module
- Torque to 6 8 in lb 0 0 n m
- Torque to 3 5 in lb 0 0 n m
- Torque to 28 33 in lb 3 3 n m
- Torque to 23 26 in lb 2 2 n m
- See system din rail and harness module kits page 95 for additional part numbers
- Hhh 30 30 30 hhh xp2 xp2 xp2 din din din assembly assembly assembly schematic schematic schematic
- Electrical schematics
- Electrical electrical electrical schematics schematics schematics
- Connect customer supplied ground wire
- 334946h
- Torque to 6 8 in lb 0 0 n m
- Torque to 3 5 in lb 0 0 n m
- Torque to 23 26 in lb 2 2 n m
- See system din rail and harness module kits page 95 for additional part numbers
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3 din din din assembly assembly assembly schematics schematics schematics 200 240v 200 240v 200 240v
- Electrical schematics
- Torque to 6 8 in lb 0 0 n m
- Torque to 3 5 in lb 0 0 n m
- Torque to 23 26 in lb 2 2 n m
- See system din rail and harness module kits page 95 for additional part numbers
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3 din din din assembly assembly assembly schematics schematics schematics 350 415v 350 415v 350 415v
- Electrical schematics
- 334946h
- Hcm hcm hcm schematic schematic schematic
- Electrical schematics
- Torque to 35 45 in lb 4 5 n m
- Terminal block tb21 only used in 15kw and 20kw systems use splice connectors 255716 for 10kw systems
- Tcm tcm tcm schematic schematic schematic
- Locate near tcm
- Electrical schematics
- Direct connect heater elements to tcm for 15kw and 20kw systems harness 17g684 and spice connectors 255716 used for 10kw systems
- 334946h
- Recommended recommended recommended common common common spare spare spare parts parts parts
- Hydraulic reactor 2 repair spare parts reference
- Hydraulic hydraulic hydraulic reactor reactor reactor 222 repair repair repair spare spare spare parts parts parts reference reference reference
- Technical technical technical specifications specifications specifications
- Technical specifications
- California proposition 65
- California california california proposition proposition proposition 65 65 65
- Y263 hydraulic control module 36 months or 2 million cycles whichever comes first
- U855 temperature control module 36 months or 2 million cycles whichever comes first
- U854 advanced display module 36 months or 2 million cycles whichever comes first
- Part part part description description description warranty warranty warranty period period period
- Graco graco graco information information information
- Graco graco graco extended extended extended warranty warranty warranty
- Graco extended warranty
- All other parts 12 months
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Learn how to troubleshoot common issues in hydraulic drive systems. Follow essential steps for safety and effective problem resolution to ensure optimal performance.