![BMW K1100LT (1999) [7/364] Contents](/img/pdf.png)
BMW K1100LT (1999) [7/364] Contents
![BMW K1100LT (1999) [7/364] Contents](/views2/1121042/page7/bg7.png)
00 Maintenance and general instructions ................................................. 00.1
11 Motor........................................................................................................ 11.1
12 Engine electrics ...................................................................................... 12.1
13 Fuel preparation and control ................................................................. 13.1
16 Fuel tank and lines.................................................................................. 16.1
17 Radiator ................................................................................................... 17.1
18 Exhaust system ....................................................................................... 18.1
21 Clutch....................................................................................................... 21.1
23 Gearbox.................................................................................................... 23.1
31 Front fork ................................................................................................. 31.1
32 Steering.................................................................................................... 32.1
Contents
Group / Chapter
Содержание
- Repair manual 1
- Introduction 3
- Contents 4
- Key to symbols 4
- Bmw ag motorcycle division maintenance schedule k 75 rt k 1100 rs lt from 1993 onlys 5
- Bmw ag motorcycle division pre delivery check k 75 rt k 1100 rs lt from 1993 onlys 6
- Contents 7
- Changing engine oil 9
- Changing oil in rear wheel drive 9
- Changing oil in telescopic fork 9
- Changing oil in transmission gearbox 9
- Checking abs sensor spacing and adjusting if necessary 9
- Checking brake fluid level and correcting if necessary 9
- Checking brake pads brake discs for wear and renewing if necessary 9
- Checking brake system 9
- Cleaning inductive pulse generator at rear wheel drive 9
- Contents 9
- Key to maintenance intervals 9
- Maintenance and general instructions 9
- Renewing brake fluid 9
- Renewing fuel filter 9
- Renewing intake air cleaner 9
- Table of operating fluids 9
- Tightening torqu 9
- Adjusting valve clearance 10
- Checking clutch clearance and adjusting if necessary 10
- Checking function of electric switch on side stand and adjusting if necessary 10
- Checking idle speed synchronising and co value and adjusting if necessary 10
- Checking increased starting speed choke and adjusting if necessary 10
- Checking steering bearing play and adjusting if necessary 10
- Checking valve clearance and adjusting if necessary 10
- Contents 10
- Lubricating guide pins adjustable screen 10
- Reading out motronic defect code memory 10
- Tightening torque 11
- Alternator to intermediate flange 12
- Base plate 12
- Clutch housing 12
- Hall generator cover 12
- Setting ring 12
- Spark plug 12
- Injection rail 13
- Intake air line 13
- Intake stub pipe 13
- With loctite 243 13
- To shear poin 17
- Table of operating fluids 18
- Changing engine oil 19
- Changing oil in transmission gearbox 19
- Key to maintenance intervals 19
- Tightening torques 19
- Changing oil in rear wheel drive 20
- Changing oil in telescopic fork 20
- Initial fillin 20
- Inspection i iii iv 20
- Oil capacity left 0 5 0 20
- Oil capacity right 0 0 0 20
- Oil change 20
- Renewing intake air cleaner 20
- See service data for oil grades page 00 20
- Tightening torque 20
- Tightening torques 20
- Cleaning inductive pulse generator at rear wheel drive 21
- Renewing fuel filter 21
- Tightening torque 21
- Checking brake pads brake discs for wear and renewing if necessary 22
- The brake pad thickness arrows must not drop be low the minimum specified value change pads only as complete sets 22
- Checking abs sensor spacing and adjusting if necessary 23
- Checking brake fluid level and cor recting if necessary 23
- Checking brake system 23
- Renewing brake fluid 24
- A 95 mm 3 4 in b 50 mm 1 7 in 25
- Checking function of electric switch on side stand and adjusting if nec essary 25
- Checking clutch clearance and adjusting if necessary 26
- Reading out motronic defect code memory 26
- Checking increased starting speed choke and adjusting if necessary 27
- Adjusting valve clearance 28
- Checking valve clearance and adjusting if necessary 28
- Tightening torque 29
- Tightening torque 30
- Checking steering bearing play and adjusting if necessary 31
- Tightening torque 31
- Lubricating guide pins adjustable screen 32
- Checking idle speed synchronising and co value and adjusting if nec essary 33
- Idle speed 950 50 rpm 33
- Contents 35
- Dismantling and assembling freewhee 35
- Dismantling engine 35
- Removing and installing layshaft needle roller bearin 35
- Removing countershaft and layshaft with freewhee 35
- Removing crankshaf 35
- Removing engine 35
- Removing intermediate flang 35
- Removing stripping down and assembling cylinder hea 35
- Removing the timing chai 35
- Removing timing chain cove 35
- Stripping down and re assembling intermediate flang 35
- Technical data 35
- Assembling engine 36
- Checking dimensions of crankshaf 36
- Contents 36
- Installing big end bearin 36
- Installing camshaft 36
- Installing combined oil water pum 36
- Installing crankshaf 36
- Installing cylinder hea 36
- Installing output shaf 36
- Installing piston with conro 36
- Measuring big end bearing pla 36
- Measuring crankshaft bearing pla 36
- Removing and installing crankshaft pinion and rotor flang 36
- Removing dismantling and assembling combined oil water pum 36
- Removing output shaf 36
- Removing pistons with conrods stripping down and re assemblin 36
- Stripping and assembling output shaf 36
- Adjusting valve clearance 37
- Checking adjusting valve clearances 37
- Checking valve clearance 37
- Contents 37
- Installing alternato 37
- Installing cover for hall effect transmitte 37
- Installing cylinder head cove 37
- Installing drive 37
- Installing engine 37
- Installing hall effect transmitte 37
- Installing intermediate flang 37
- Installing timing case cove 37
- Installing timing chai 37
- Removing engine 45
- Dismantling engine 46
- Removing intermediate flange 47
- 2 3 4 5 48
- Stripping down and re assembling intermediate flange 49
- Removing countershaft and layshaft with freewheel 50
- Dismantling and assembling freewheel 51
- Removing and installing layshaft nee dle roller bearing 52
- Removing timing chain cover 53
- Removing the timing chain 54
- Removing stripping down and assem bling cylinder head 56
- Removing crankshaft 59
- Removing pistons with conrods strip ping down and re assembling 60
- Removing and installing crankshaft pinion and rotor flange 62
- Removing dismantling and assem bling combined oil water pump 63
- Removing output shaft 65
- Stripping and assembling output shaft 66
- Assembling engine 68
- Installing output shaft 68
- 3 1 2 4 70
- Measuring crankshaft bearing play 70
- Checking dimensions of crankshaft 71
- Installing crankshaft 72
- Installing piston with conrod 73
- Installing big end bearing 74
- Measuring big end bearing play 74
- Installing combined oil water pump 75
- Installing cylinder head 76
- Installing camshafts 77
- Installing timing chain 78
- Checking valve clearances 79
- Installing alternator 80
- Installing driver 80
- Installing intermediate flange 80
- Installing hall effect transmitter 81
- Installing timing case cover 81
- Installing cover for hall effect transmit ter 82
- Installing cylinder head cover 83
- Installing engine 84
- Adjusting valve clearances 86
- Checking adjusting valve clear ances 86
- Adjusting ignition timing 87
- Alternator lt from 1992 model year on rs 87
- Alternator only lt up to 1992 model year 87
- Checking starter 87
- Checking starter rela 87
- Contents 87
- Disassembling and assembling alternator 87
- Disassembling and assembling starte 87
- Engine electrics 87
- Removing and installing alternator 87
- Removing and installing hall generator 87
- Removing and installing ignition coils 87
- Removing and installing ignition output stage 87
- Removing and installing starter 87
- Technical dat 87
- Troubleshooting 87
- Troubleshooting on alternato 87
- Troubleshooting on batter 87
- Troubleshooting on starte 87
- Resistance primary 89
- Secondary 89
- Two magnetic barriers hall generator secured on the 89
- Wear limit 89
- Removing and installing hall gener ator 91
- Tightening torques 91
- Adjusting ignition timing 92
- Ignition timing adjustment turn to left retard ignition 93
- Tightening torques 93
- Turn to right advance ignition 93
- Removing and installing ignition coils 94
- Tightening torque 94
- Removing and installing ignition output stage 95
- Removing and installing alternator 96
- Tightening torque alternator 2 nm 96
- Alternator only lt up to 1992 model year 97
- Disassembling and assembling alternator 97
- Tightening torque coupling housing 0 nm 97
- Measure the resistance across the slip rings 98
- Nominal resistance 98
- Remove regulator 8 with carbon brushes 98
- Using the test probes of the bmw diagnosis test er 98
- Alternator lt from 1992 model year on rs 100
- Assemble in the reverse order of work 100
- Remove voltage regulator 3 100
- Tightening torque coupling housin 100
- Drain front and rear brake systems 102
- Positive lead to starte 102
- Refill the front and rear brake systems 102
- Remove control unit 102
- Remove pressure modulator 102
- Removing and installing starter 102
- Take off battery carrier 102
- Tightening torques starter to transmissio 102
- Disassembling and assembling starter 103
- Brush retaining plate 104
- Carbon brush holder 104
- Hexagon nut 104
- Inner insulator 104
- O ring 104
- Outer insulator 104
- Fit carbon brush so that the chamfered side arrow faces towards the spring 105
- Checking starter 106
- If the read off value is below 8 volt this indicates the battery does not have its full capacity note down value if measured value is above 8 volt 106
- The starter is defective if the difference between the two values is greater than 0 volt 106
- Checking starter relay 107
- Troubleshooting 108
- Troubleshooting on alternator 108
- Troubleshooting on starter 112
- Troubleshooting on battery 115
- Adjusting co value 119
- Adjusting idle speed 119
- Adjusting start speed increas 119
- Adjusting throttle position senso 119
- Checking start speed increas 119
- Checking start speed increase choke adjusting if necessary 119
- Checking trottle position senso 119
- Contents 119
- Fuel preparation and control 119
- Removing and installing air cleaner housing 119
- Removing and installing air cleaner insert 119
- Removing and installing injector 119
- Removing and installing intake stub pip 119
- Removing and installing motronic control unit 119
- Removing and installing throttle position senso 119
- Removing and installing throttle rail 119
- Removing installing and checking adjusting throttle position sensor 119
- Technical dat 119
- Co value by vol 121
- Idle speed 121
- Inside ø of 121
- Throttle stub pipe 121
- Adjusting idle speed 123
- Idle spee 123
- Adjusting start speed increase 124
- Checking start speed increase 124
- Checking start speed increase choke adjusting if necessary 124
- Retighten locknut 3 124
- Adjusting co value 125
- By vol idle spee 125
- Co valu 125
- Adjusting throttle position sensor 126
- Checking trottle position sensor 126
- If no zeroes are visible check the throt tle end stops and re adjust 126
- If small zeroes are visible on the tester display the throttle position sensor is correctly adjusted 126
- If the temperature warning light comes on the throttle position sensor is correctly adjust ed 126
- If the temperature warning light does not come on re adjustment is needed 126
- Removing and installing throttle posi tion sensor 126
- Removing installing and checking adjusting throttle position sensor 126
- Small zeroes appear on the display 126
- The temperature warning light comes on or 126
- Turn the sensor to the left or right unti 126
- Removing and installing air cleaner insert 127
- Removing and installing air cleaner housing 128
- Intake air pip 129
- Tightening torques bottom section of air cleaner housin 129
- Removing and installing throttle rail 130
- Removing and installing injectors 131
- Removing and installing intake stub pipe 131
- Tightening torque intake stub pip 131
- Removing and installing motronic control unit 132
- Tightening torque control uni 132
- Checking fuel pump pressure 133
- Contents 133
- Fuel tank and lines 133
- Removing and installing fuel filter 133
- Removing and installing fuel level sensor 133
- Removing and installing fuel pump 133
- Removing and installing fuel tank 133
- Technical dat 133
- Delivery rate 135
- Fuel pressure 135
- Removing and installing fuel tank 137
- Removing and installing fuel filter 138
- M 4 connection thread 139
- M 5 connection thread 139
- Note installation location of gasket 4 check that the lever moves smoothly electrical connections yellow 139
- Removing and installing fuel level sensor 139
- M 4 connection thread black 140
- M 5 connection thread the positive pole of the fuel pump must face oppo site the positive marking on the retaining ring install pump such that both markings are located on the left hand side of the motorcycle 140
- Removing and installing fuel pump 140
- The rubber metal unit must be felt to engage on the fuel pump note position of marking on rubber metal unit and filter with respect to each other electrical connections yellow 140
- Checking fuel pump pressure 141
- Nominal valu 141
- Changing coolant 143
- Checking cap for filler nec 143
- Checking coolant system for leak 143
- Checking cooling system 143
- Checking thermosta 143
- Contents 143
- Draining coolan 143
- Filling with coolan 143
- Radiator 143
- Removing and installing coolant hoses 143
- Removing and installing fan 143
- Removing and installing radiator 143
- Removing and installing thermostat 143
- Technical dat 143
- Troubleshooting 143
- Concentratio 145
- Coolant antifreeze water 145
- Cooling system capacity 145
- Cut in temperature for coolant warning lamp 145
- Cut in temperature for fan 145
- Down t 145
- In expansion tank 145
- Only use nitride free long term frost and corro sion protection agents 145
- Pressure relief valve in cap opens at 145
- Thermostat opens at 145
- Vacuum valve in cap opens at 145
- Capacit 147
- Changing coolant 147
- Concentration down to 28 c antifreeze 147
- Draining coolant 147
- Filling with coolant 147
- Or water temperature senso 147
- Quantity in expansion tan 147
- Release screw plug 2 on water pum 147
- Remove lower section of fairing 147
- Tightening torque drain plug temperature senso 147
- Checking thermostat 148
- Fully ope 148
- Removing and installing thermostat 148
- Start of openin 148
- Tightening torque cove 148
- Remove bottom section of fairing 149
- Removing and installing radiator 149
- Tightening torque radiato 149
- Removing and installing fan 150
- Before screwing back in clean the thread of micro encapsulated screw 2 and secure it with 151
- Remove bottom section of fairing 151
- Remove fuel tank 151
- Removing and installing coolant hoses 151
- Temperature sensor to coolant filler neck 3 151
- Tightening torques coolant filler neck to cylinder head 2 151
- Checking cap for filler neck 152
- Checking coolant system for leaks 152
- Checking cooling system 152
- Pressure relief valve opens a 152
- Test pressur 152
- Troubleshooting 153
- Contents 155
- Exhaust system 155
- Removing and installing exhaust system 155
- Removing and installing oxygen sensor 155
- Detach plug connection for oxygen sensor 157
- Exhaust system holder to footrest plat 157
- Exhaust system to holder footrest plat 157
- Front silencer muffler 157
- Removing and installing exhaust system 157
- Retaining bracket to gearbo 157
- Tightening torques exhaust system to cylinder hea 157
- Use new sealing rings 4 during installation 157
- Removing and installing oxygen sensor 158
- Tightening torque oxygen sensor hand tight 158
- Adjusting clutch clearance 159
- Clutch 159
- Contents 159
- Installing clutch 159
- Installing clutch housing 159
- Removing and installing clutch control rod 159
- Removing and installing clutch release lever 159
- Removing and installing clutch thrust bearing 159
- Removing clutch 159
- Removing clutch housing 159
- Technical dat 159
- Troubleshooting 159
- Clutch clearance at handlebar lever 161
- Minimum thickness of driving disc 161
- Of diaphragm spring 161
- Operating cable length at clutch release lever 161
- Outsid 161
- Total thickness of driving disc disc and lining 161
- Type of clutch single dry plate clutch with diaphragm spring 161
- Remove abs control unit 163
- Remove abs unit 163
- Remove holder for demodulators 163
- Removing clutch 163
- Secure pressure modulators to rear section of frame 163
- And pressure tool do not damage bushing for thrust bearing 165
- If clutch housing is difficult to move use three point puller 165
- Removing clutch housing 165
- Installing clutch housing 166
- Loosen hexagon nut again 166
- Tighten hexagon nu 166
- Tightening angl 166
- Tightening torques 166
- Coloured marks on the clutch housing pressure plate and housing cover must be offset by 120 167
- Installing clutch 167
- In fitted sleeve of intermediate flange 168
- Screw guide pin 168
- Tightening torque housing cove 168
- Adjusting clutch clearance 169
- Dimension a 169
- Dimension b 169
- Maximum distanc 170
- Removing and installing clutch thrust bearing 170
- Removing and installing clutch con trol rod 171
- Check clutch clearance and adjust if necessary 172
- Exhaust holder to footrest plat 172
- Exhaust retaining bracket to gearbox 172
- Front silence 172
- Removing and installing clutch release lever 172
- Tightening torques exhaust to cylinder hea 172
- Troubleshooting 173
- Contents 175
- Disassembling and assembling input shaf 175
- Disassembling assembling transmission cove 175
- Disassembling transmission gearbox 175
- Gearbox 175
- Preparatory wor 175
- Removing and installing ball bearing on intermediate shaf 175
- Removing and installing bearing shell for taper roller bearing on input shaf 175
- Removing and installing shaft sealing ring for gear selector dru 175
- Removing and installing shaft sealing ring on input shaf 175
- Removing bearing mount with main stan 175
- Removing gear selector dru 175
- Removing gearshift fork 175
- Removing paw 175
- Removing segmen 175
- Removing selector shaf 175
- Removing starte 175
- Removing transmission cover 175
- Removing transmission gearbox 175
- Removing transmission shaft 175
- Technical dat 175
- Contents 176
- Disassembling and assembling output shaf 176
- Installing bearing mount with main stan 176
- Installing gearshift fork 176
- Installing starte 176
- Installing transmission cove 176
- Installing transmission gearbox 176
- Installing transmission shaft 176
- Measuring distances between transmission shaft 176
- All year round 177
- Brand name hypoid gear oil api class gl 5 177
- Coefficient friction nm 177
- Oil grade abov 177
- Preloa 177
- Speed transmission with dog clutch engage ment and integrated damper for all gears 177
- With adjustable gearshift pedal and gear selector drum with overshoot protection 177
- Detach pressure modulators from holder and secure to rear section of frame 179
- Preparatory work 179
- Remove abs unit 179
- Remove control unit 179
- Remove holder for pressure modulators 179
- Remove left fairing side section 179
- Removing transmission gearbox 179
- Removing starter 180
- Removing bearing mount with main stand 181
- Removing transmission gearbox 182
- Disassembling transmission gear box 183
- Removing transmission cover 183
- Disassembling assembling transmis sion cover 184
- Note sleeves on guide pins 185
- Removing gear selector drum 185
- Removing gearshift forks 185
- Removing pawl 186
- Removing transmission shafts 186
- And handle 187
- Fit shaft sealing ring using drift 187
- Removing and installing shaft sealing ring on input shaft 187
- Removing segment 187
- Removing selector shaft 187
- Tightening torque setscrew selector shaf 187
- Removing and installing ball bearing on intermediate shaft 188
- Removing and installing bearing shell for taper roller bearing on input shaft 188
- Removing and installing shaft sealing ring for gear selector drum 188
- Disassembling and assembling input shaft 189
- Disassembling and assembling output shaft 191
- Nd gea 191
- St gea 191
- Th gea 191
- Check dimensio 193
- Include spacer shim ring between spur gears for 1st and 4th gear 193
- Rd gea 193
- St gea 193
- Th gea 193
- Installing gearshift forks 194
- Installing transmission shafts 194
- Dimension intermediate shaft to measuring plate 195
- Dimension measuring plate to collar on input shaft 195
- Dimension output shaft to measuring plate 195
- Height of measuring plate 195
- Meas ure distance between ball bearing outer race and measuring plate before measuring knock the corresponding shaft to the base of its seat 195
- Measuring distances between trans mission shafts 195
- Measuring procedure for intermediate shaft and output shaft using depth gauge 195
- Cover dimension input shaft 196
- Cover dimension intermediate shaft 196
- Cover dimension output shaft 196
- Input shaf 196
- Intermediate shaft and output shaf 196
- Exampl 197
- Intermediate shaft input shaft 197
- Measure 197
- Output shaft 197
- Thickness of spacer shim ring 197
- Installing transmission cover 198
- Tightening torque retaining screws for cove 198
- Tightening torque screw for idle loc 198
- Install clutch thrust bearing 199
- Installing transmission gearbox 199
- Tightening torque transmission to intermediate flang 199
- Installing bearing mount with main stand 200
- Tightening torque bearing mount to transmissio 200
- Install support bracket for pressure mod ulators 201
- Installing starter 201
- Starter to transmissio 201
- Tightening torque positive lea 201
- Check abs sensor gap 202
- Tightening torques 202
- Adjusting steering bearing pla 203
- Assembling fixed tub 203
- Assembling slider tub 203
- Assembling telescopic fork 203
- Disassembling fixed tub 203
- Disassembling slider tub 203
- Disassembling telescopic fork 203
- Front fork 203
- Inhalt 203
- Installing fork stabiliso 203
- Installing telescopic fork 203
- Measuring telescopic for 203
- Removing and installing bearing outer race in steering hea 203
- Removing and installing lower taper roller bearin 203
- Removing and installing upper taper roller bearin 203
- Removing fixed tub 203
- Removing fork stabiliso 203
- Removing telescopic fork 203
- Removing telescopic fork with fork bridg 203
- Removing telescopic fork without fork bridg 203
- Technical dat 203
- Removing fork stabilisor 207
- Removing telescopic fork 207
- Removing telescopic fork with fork bridge 207
- Removing telescopic fork without fork bridge 207
- Removing and installing lower taper roller bearing 208
- Removing and installing upper taper roller bearing 208
- Removing and installing bearing outer race in steering head 209
- Measuring telescopic fork 210
- Disassembling slider tube 213
- Disassembling telescopic fork 213
- Removing fixed tube 213
- Disassembling fixed tube 214
- Assembling fixed tube 216
- Assembling telescopic fork 216
- Assembling slider tube 218
- Installing telescopic fork 219
- Adjusting steering bearing play 220
- Installing fork stabilisor 221
- Adjusting steering bearing pla 223
- Contents 223
- Removing and installing accelerator cable 223
- Removing and installing clutch cable 223
- Removing and installing handlebar 223
- Removing and installing handlebar clamping block 223
- Removing and installing left and right handlebar fittings 223
- Removing and installing left handlebar fittin 223
- Removing and installing operating cable for increasing starting speed 223
- Removing and installing right handlebar fittin 223
- Steering 223
- Technical dat 223
- Handlebar width with weights 225
- Steering angl 225
- Steering tub 225
- Cut through cable clip 1 227
- Removing and installing left and right handlebar fittings 227
- Removing and installing left handlebar fitting 227
- Cable length at clutch release leve 228
- Clutch play at handlebar leve 228
- Tightening torque clamping screw handlebar fittin 228
- Accelerator cable pla 229
- Removing and installing right handle bar fitting 229
- Tightening torques brake line nm bleed screw nm clamping screw nm 229
- Removing and installing handlebar 230
- Tightening torque clamping screw 230
- Removing and installing handlebar clamping blocks 231
- Tightening torque clamping bloc 231
- Desired valu 232
- Removing and installing accelera tor cable 232
- Adjust cable after fitting 233
- Cable length at clutch release leve 233
- Play at handlebar leve 233
- Removing and installing clutch cable 233
- Removing and installing operating cable for increasing starting speed 234
- Adjusting steering bearing play 235
- Hexagon nut 12 nm 235
- Tightening torque 235
- Checking adjusting tooth backlas 237
- Checking contact patter 237
- Contents 237
- Installing crown whee 237
- Installing drive bevel gea 237
- Installing drive shaf 237
- Installing housing cove 237
- Installing rear wheel driv 237
- Installing slide 237
- Installing swinging ar 237
- Rear wheel drive 237
- Removing and installing gaite 237
- Removing and installing taper needle bearing in rear wheel driv 237
- Removing and installing taper roller bearin 237
- Removing crown whee 237
- Removing disassembling and assembling drive bevel gea 237
- Removing disassembling and assembling rear swinging arm 237
- Removing disassembling assembling and installing rear wheel drive 237
- Removing drive shaf 237
- Removing rear wheel driv 237
- Shimming housing cove 237
- Technical dat 237
- All year 239
- Brand name hypoid gear oil api class gl 5 239
- Content initial filling oil change 239
- Encapsulated in the one arm swinging fork bmw paralever 2 piece double drive shaft with integrated torsion damper universal joints on both ends slide piece on axle drive end 239
- Klingelnberg palloid spiral bevel 239
- Spring strut gas filled spring strut four adjustment settings with travel dependent damping and progressive spring rate 239
- Spring travel 239
- Viscosity class at outside temperature abov 239
- Removing disassembling and assem bling drive bevel gear 241
- Removing disassembling assem bling and installing rear wheel drive 241
- Removing rear wheel drive 241
- C 100 c 242
- Installing drive bevel gear 246
- Tightening torquse 246
- Removing and installing taper needle bearing in rear wheel drive 247
- Removing crown wheel 248
- Installing crown wheel 249
- Check the backlash at three points offset by 120 turn bevel gear with crown wheel 250
- Checking adjusting tooth backlash 250
- Checking contact pattern 251
- Installing housing cover 252
- Installing slider 252
- Preload 0 5 m 252
- Shimming housing cover 252
- Tightening torque housing cover m 10 x 30 with paralever 5 nm 252
- Installing rear wheel drive 253
- Tightening torque 253
- Tightening torques 253
- Check sensor grap 254
- Rear sensor grap 0 0 0 5 mm 254
- Tightening torque 254
- Tightening torques 254
- Removing and installing taper roller bearing 255
- Removing disassembling and assembling rear swinging arm 255
- Installing drive shaft 256
- Removing and installing gaiter 256
- Removing drive shaft 256
- And install and firmly tighten with special tool 257
- Coat bearing pin of fixed bearing with 257
- Installing swinging arm 257
- Note earth ground cable 257
- Tightening torque 257
- Tightening torques 257
- Abs i removing and installing front or rear pressure modulato 259
- Abs ii removing abs uni 259
- Adjusting front abs sensor gap 259
- Assembling front brake calipe 259
- Bleeding brake 259
- Bleeding front brak 259
- Bleeding rear brak 259
- Brakes 259
- Contents 259
- Dismantling and assembling front brake caliper 259
- Dismantling front brake calipe 259
- Removing and installing abs brake line from front pressure modulator 259
- Removing and installing abs pulse whee 259
- Removing and installing brake pad 259
- Removing and installing front abs sensor 259
- Removing and installing front brake caliper 259
- Removing and installing front brake dis 259
- Removing and installing front brake lin 259
- Removing and installing handbrake cylinder 259
- Removing and installing pressure modulator 259
- Removing lower brake lin 259
- Removing upper brake lin 259
- Technical dat 259
- Abs ii installing abs uni 260
- Abs ii installing rela 260
- Abs ii installing relay bas 260
- Abs ii removing and installing relay and relay base 260
- Abs ii removing rela 260
- Abs ii removing relay bas 260
- Adjusting foot brake pedal 260
- Assembling rear brake calipe 260
- Contents 260
- Disassembling rear master brake cylinde 260
- Dismantling and assembling rear brake caliper 260
- Dismantling rear brake calipe 260
- Measuring vertical runout at rear pulse wheel 260
- Removing and installing brake pedal 260
- Removing and installing rear abs sensor 260
- Removing and installing rear brake caliper 260
- Removing and installing rear brake disc 260
- Removing and installing rear brake pad 260
- Removing and installing rear master brake cylinder 260
- Troubleshooting front wheel rear wheel brake 260
- Removing and installing front brake caliper 263
- Dismantling and assembling front brake caliper 264
- Dismantling front brake caliper 264
- Assembling front brake caliper 265
- Removing and installing brake pads 266
- Removing and installing abs pulse wheel 267
- Removing and installing front brake disc 267
- Removing and installing front abs sensor 268
- Adjusting front abs sensor gap 269
- Removing and installing front brake line 270
- Removing lower brake line 270
- Removing upper brake line 270
- Removing and installing abs brake line from front pressure modulator 271
- Removing and installing handbrake cylinder 272
- Bleeding brake 273
- Bleeding front brake 273
- Bleeding rear brake 274
- Abs i removing and installing front or rear pressure modulator 275
- Removing and installing pressure modulator 275
- Abs ii removing abs unit 276
- Abs ii installing abs unit 277
- Abs ii installing relay 278
- Abs ii removing and installing relay and relay base 278
- Abs ii removing relay 278
- Abs ii installing relay base 279
- Abs ii removing relay base 279
- Removing and installing rear brake caliper 280
- Removing and installing rear brake pads 280
- Assembling rear brake caliper 281
- Dismantling and assembling rear brake caliper 281
- Dismantling rear brake caliper 281
- Removing and installing rear brake disc 282
- Removing and installing rear abs sensor 283
- Measuring vertical runout at rear pulse wheel 284
- Removing and installing rear master brake cylinder 285
- Disassembling rear master brake cyl inder 286
- Removing and installing brake pedal 287
- Adjusting foot brake pedal 288
- Troubleshooting front wheel rear wheel brake 289
- Checking front wheel for runou 293
- Checking rear wheel for runou 293
- Checking wheel for runout 293
- Contents 293
- Installing rear whee 293
- Removing and instaling wheel bearing 293
- Removing and installing front wheel 293
- Removing and installing rear wheel 293
- Removing rear whee 293
- Static balancing of front and rear wheels 293
- Static balancing of front whee 293
- Static balancing of rear whee 293
- Technical dat 293
- Wheels and tyres 293
- Removing and installing front wheel 297
- Removing and instaling wheel bearings 298
- Installing rear wheel 299
- Removing and installing rear wheel 299
- Removing rear wheel 299
- Static balancing of front and rear wheels 300
- Static balancing of front wheel 300
- Static balancing of rear wheel 300
- Checking front wheel for runout 301
- Checking rear wheel for runout 301
- Checking wheel for runout 301
- Checking running gear 303
- Contents 303
- Disassembling and assembling adjustable windshiel 303
- Measuring track offse 303
- Removing and installing fairing lt 303
- Removing and installing fairing rs 303
- Removing and installing fairing support bracke 303
- Removing and installing front mudguard 303
- Removing and installing lower section of fairin 303
- Removing and installing radiator cowlin 303
- Removing and installing rear mudguard 303
- Removing and installing rear section 303
- Removing and installing side section of fairin 303
- Removing and installing upper section of fairin 303
- Removing and installing windshiel 303
- Removing and installing windshield complete with moto 303
- Removing and installing windshield spoiler and headlam 303
- Removing radiator cowlin 303
- Removing side sections of fairin 303
- Technical dat 303
- Checking frame with gaug 304
- Checking switching function of side stand 304
- Contents 304
- Disassembling and assembling fram 304
- Disassembling and assembling main centre stan 304
- Disassembling and assembling side stan 304
- Installing fram 304
- Removing and installing frame 304
- Removing and installing main centre stand 304
- Removing fram 304
- Removing and installing front mudguard 307
- Removing and installing rear sec tion 308
- Removing and installing fairing lt 310
- Removing radiator cowling 310
- Removing side sections of fairing 310
- Removing and installing windshield 311
- Removing and installing windshield complete with motor 311
- Disassembling and assembling adjust able windshield 312
- Locknu 313
- Removing and installing upper section of fairing 314
- Removing and installing fairing rs 315
- Removing and installing lower section of fairing 315
- Removing and installing radiator cowling 315
- Removing and installing side section of fairing 315
- Removing and installing upper section of fairing 316
- Removing and installing windshield spoiler and headlamp 316
- Removing and installing fairing support bracket 317
- Checking running gear 318
- Measuring track offset 318
- Checking frame with gauge 320
- 5 602 46 5 602 321
- Left to righ 321
- Disassembling and assembling frame 322
- Removing and installing frame 322
- Removing frame 322
- Installing frame 324
- Remove lower section of fairin 325
- Removing and installing main centre stand 325
- Disassembling and assembling side stand 326
- Disassembling and assembling main centre stand 328
- Checking switching function of side stand 329
- Contents 331
- Equipment 331
- Installing locking cylinde 331
- Removing and installing dualseat lock 331
- Removing and installing ignition switch steering lock 331
- Removing and installing lock cylinder for fuel tank 331
- Removing lock cylinde 331
- Removing lock cylinder with broken ke 331
- Removing and installing ignition switch steering lock 333
- Installing locking cylinder 334
- Removing and installing lock cylin der for fuel tank 334
- Removing lock cylinder 334
- Removing lock cylinder with broken key 334
- Abs i removing and installing control unit 337
- Abs ii removing and installing control unit 337
- Contents 337
- General electrical equipment 337
- Locations and connections abs wiring loom 337
- Locations frame wiring loom 337
- Relay locations central electrical unit 337
- Removing and installing battery 337
- Removing and installing motronic control unit 337
- Technical dat 337
- View from lef 337
- View from righ 337
- Wiring arrangement fairing bracket lt 337
- Wiring arrangement fairing bracket rs 337
- Battery 339
- Removing and installing motronic control unit 341
- Abs i removing and installing control unit 342
- Abs ii removing and installing control unit 342
- Removing and installing battery 343
- Relay locations central electrical unit 344
- Locations and connections abs wiring loom 345
- Locations frame wiring loom 346
- View from left 346
- Wiring arrangement fairing bracket lt 346
- View from right 347
- Wiring arrangement fairing bracket rs 347
- Contents 349
- Disassembling and assembling instrument cluste 349
- Instruments 349
- Removing and installing instrument cluster 349
- Technical dat 349
- Removing and installing instrument cluster 353
- Disassembling and assembling instrument cluster 355
- Adjusting headlights 359
- Contents 359
- Disassembling and assembling headlights 359
- Lights 359
- Technical dat 359
- Disassembling and assembling headlights 363
- Adjusting headlights 364
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