![Honda CBR900RR (1996-1998) [11/407] Service limit](/img/pdf.png)
Honda CBR900RR (1996-1998) [11/407] Service limit
![Honda CBR900RR (1996-1998) [11/407] Service limit](/views2/1121100/page11/bgb.png)
Содержание
- E e ee eq 2
- Ee ke ee 2
- How to use this manual contents 2
- Symbols 3
- General info 4
- General information 4
- General safety 4
- General safety 1 1 lubrication seal points 1 19 4
- Model identification 1 3 emission control systems 4
- Service rules 1 2 cable harness routing 1 22 4
- Specifications 1 4 u s a only 1 36 4
- Tools 1 17 4
- Torque values 1 13 emission control information labels u s a only 1 39 4
- General information 5
- Service rules 5
- General information 6
- Model identification 6
- General 7
- General information 7
- Specifications 7
- General cont d 8
- General information 8
- Fuel system 9
- General information 9
- Lubrication system 9
- Service umit 9
- Cooling system 10
- Cylinder head valves 10
- General information 10
- Alternator starter clutch 11
- Clutch gearshift linkage 11
- General information 11
- Service limit 11
- Standard 11
- Crankshaft transmission 12
- General information 12
- General information 13
- Item standard service limit 13
- Nchn vvrilll ouor limoiuiv 13
- Battery charging system 14
- General information 14
- Hydraulic brake 14
- Standard 14
- Electric starter 15
- General information 15
- Ignition system 15
- Lights meters switches 15
- Specifications 15
- Engine 16
- General information 16
- Remarks 16
- Torque 16
- Torque values 16
- Engine cont d 17
- General information 17
- General information 18
- Frame cont d 19
- General information 19
- Description 20
- General information 20
- General information 21
- Engine 22
- General information 22
- Lubrication seal points 22
- Engine cont 23
- General information 23
- Engine cont d 24
- General information 24
- Location 24
- Cable harness routing 25
- General information 25
- General information 26
- General information 28
- General information 29
- General information 30
- General information 31
- General information 32
- General information 33
- 4 starter 36
- Atter 97 36
- General information 36
- General information 38
- Secondary air supply system routing california type only 38
- Crankcase emission control system 39
- Emission control systems u s a only 39
- General information______________________ ______________________________________________ 39
- Source of emissions 39
- Evaporative emission control system california type only 40
- General information 40
- Noise emission control system 40
- California only 41
- General information 41
- Emission control information 42
- General information 42
- Labels u s a only 42
- Vacuum hose routing diagram label california type only 42
- Vehicle emission control information update label 42
- Frame body exhaust 44
- Rhaivic duut thnelo tanhuoi otoilivi 44
- Service information 44
- Troubleshooting 44
- Frame body panels exhaust system 45
- Removal 45
- Seat fuel tank 45
- Frame body panels exhaust system 46
- Installation 46
- Pillion seat side cover 46
- Removal 46
- Frame body panels exhaust system 47
- Frame body panels exhaust system 48
- Installation 48
- Frame body panels exhaust system 49
- Middle lower cowl 49
- Removal 49
- Special bolts 49
- Frame body panels exhaust system 50
- Installation 50
- Rearview mirror removal 50
- Upper cowl 50
- Frame body panels exhaust system 51
- Upper cowl removal 51
- Frame body panels exhaust system 52
- Frame body panels exhaust system 54
- Upper cowl installation 54
- Frame body panels exhaust system 55
- Rearview mirror installation 55
- Frame body panels exhaust system 56
- Front fender 56
- Installation 56
- Removal 56
- Torque 56
- Frame body panels exhaust system 57
- Rear fender 57
- Removal 57
- Frame body panels exhaust system 58
- Installation 58
- Removal 58
- Seat rail 58
- Frame body panels exhaust system 59
- Installation 59
- Muffler exhaust pipe 59
- Removal 59
- Frame body panels exhaust system 60
- Installation 60
- Frame body panels exhaust system 61
- Maintanance 62
- Maintenance 62
- Service information 62
- Maintenance 63
- Torque values 63
- Maintenance 64
- Maintenance schedule 64
- Fuel line 65
- Maintenance 65
- Throttle operation 65
- Air cleaner 66
- Carburetor choke 66
- Maintenance 66
- Spark plug 66
- Inspection 67
- Maintenance 67
- Replacing a spark plug 67
- Reusing a spark plug 67
- Inspection 68
- Maintenance 68
- Valve clearance 68
- Maintenance 69
- Exhaust vaives 70
- Maintenance 70
- Adjustment 71
- Maintenance 71
- Engine oil oil filter 72
- Maintenance 72
- Oil level inspection 72
- Oil viscosities 72
- Sae 10w40 72
- Sae 20w 50 72
- Engine oil filter change 73
- Maintenance 73
- Carburetor synchronization 74
- Maintenance 74
- Maintenance 75
- Engine idle speed 76
- Maintenance 76
- Radiator coolant 76
- California type only 77
- Cooling system 77
- Maintenance 77
- Secondary air supply system 77
- Drive chain 78
- Drive chain slack inspection 78
- Evaporative emission control 78
- Maintenance 78
- System california type only 78
- Adjustment 79
- Cleaning and lubrication 79
- Maintenance 79
- Maintenance 80
- Replacement 80
- Sprockets inspection 80
- Maintenance 81
- 3 cracked 82
- Brake fluid 82
- Front brake 82
- Maintenance 82
- Rear brake 82
- Brake pad wear 83
- Brake system 83
- Front brake pads 83
- Inspection 83
- Maintenance 83
- Rear brake pads 83
- Brake lever adjustment 84
- Brake light switch 84
- Brake pedal height adjustment 84
- Headlight aim 84
- Maintenance 84
- Clutch system 85
- Maintenance 85
- Front suspension adjustment 86
- Front suspension inspection 86
- Maintenance 86
- Side stand 86
- Suspension 86
- Maintenance 87
- Rear suspension inspection 87
- Maintenance 88
- Nuts bolts fasteners 88
- Rear suspension adjustment 88
- Front rear 89
- Maintenance 89
- Steering head bearings 89
- Wheels tires 89
- Lubrication system 91
- Lubrication system diagram 91
- Bibl tm 92
- Kiuaiiu 92
- Lubrication system 92
- Service information 92
- Lubrication system 93
- Troubleshooting 93
- Lubrication system 94
- Oil pressure inspection 94
- Inspection 95
- Lubrication system 95
- Oil str al n er pressu r e relief valve 95
- Removal 95
- Installation 96
- Lubrication system 96
- Disassembly 97
- Lubrication system 97
- Oil pump 97
- Removal 97
- Inspection 98
- Lubrication system 98
- Service limit 0 5 mm 0 14 in 98
- 3 pump shafi 99
- Assembly 99
- Lubrication system 99
- Installation 100
- Lubrication system 100
- Lubrication system 101
- Oil cooler 101
- Removal 101
- Inspection 102
- Installation 102
- Lubrication system 102
- Lubrication system 103
- Fuel system 106
- Njtlöybltm 106
- Service information 106
- Fuel system 107
- Specifications 107
- Torque values 107
- Fuel system 108
- Troubleshooting 108
- Air cleaner housing 109
- Fuel system 109
- Installation 109
- Removal 109
- Carburetor removal 110
- Fuel system 110
- 1 nuts 111
- Carburetor separation 111
- Fuel system 111
- Air funnel 112
- Carburetor disassembly 112
- Fuel system 112
- Diaphragm vacuum piston 113
- Fuel system 113
- Starting enrichment valve 113
- Caution 114
- Float and jets 114
- Fuel system 114
- 2 valve seat 115
- Fuel system 115
- Carburetor assembly 116
- Fuel system 116
- Fuel system 117
- 2 spring 118
- Diaphragm vacuum piston 118
- Fuel system 118
- Starting enrichment valve 118
- Air funnel 119
- Fuel system 119
- Fuel system 121
- Fuel system 122
- Fuel system 123
- Carburetor installation 124
- Fuel system 124
- Fuel system 125
- Idle drop procedure 125
- Pilot screw adjustment 125
- Fuel system 126
- High altitude adjustment 126
- U s a only 126
- California type only 127
- Fuel system 127
- Secondary air supply system 127
- System inspection 127
- Diaphragm replacement 128
- Fuel auto valve inspection 128
- Fuel system 128
- Fuel valve 128
- Fuel strainer cleaning 129
- Fuel system 129
- Coolant replacement 6 4 132
- Cooling system 132
- General 132
- Service information 132
- Service information 6 1 radiator 6 8 132
- Specifications 132
- System flow pattern 132
- System testing 6 3 radiator reserve tank 6 14 132
- Thermostat 6 5 132
- Torque values 132
- Troubleshooting 6 2 water pump 6 11 132
- Cooling system 133
- Troubleshooting 133
- Coolant hydrometer test 134
- Cooling system 134
- Radiator cap system pressure inspection 134
- System testing 134
- Coolant replacement 135
- Cooling system 135
- Preparation 135
- Replacement air bleeding 135
- Cooling system 136
- Removal 136
- Thermostat 136
- Cooling system 137
- Inspection 137
- Cooling system 138
- Installation 138
- Cooling system 139
- Disassembly 139
- Radiator 139
- Removal 139
- Cooling system 140
- Cooling system 141
- Cooling system 142
- Mechanical seal inspection 142
- Water pump 142
- After 97 143
- Cooling system 143
- Installation 143
- Removal 143
- Cooling system 144
- Cooling system 145
- Installation 145
- Radiator reserve tank 145
- Removal 145
- Engine removal installation 147
- 1 engine installation 148
- Engine removal 148
- Engine removal installation 148
- Engine removauinstallation 148
- General 148
- Service information 148
- Specifications 148
- Torque values 148
- Engine removal 149
- Engine removal installation_______________ 149
- Engine removal installation 150
- Engine removal installation 151
- Engine rem oval installation 152
- Engine installation 153
- Engine removal installation 153
- Engine removal installation 154
- Engine removal installation 155
- Engine removal installation 156
- Engine removal installation 157
- Cylinder head valves 159
- Cam chain tensioner lifter 8 25 160
- Camshaft installation 8 20 160
- Camshaft removal 8 5 160
- Cylinder compression test 8 4 160
- Cylinder head assembly 8 17 160
- Cylinder head cover installation 8 24 160
- Cylinder head cover removal 8 4 160
- Cylinder head disassembly 8 10 160
- Cylinder head inspection 8 11 160
- Cylinder head installation 8 19 160
- Cylinder head removal 8 9 160
- Cylinder head valves 160
- General 160
- Service information 160
- Service information 8 1 160
- Specifications 160
- Troubleshooting 8 3 160
- Valve guide replacement 8 14 160
- Valve seat inspection refacing 8 15 160
- Ö utlilwun nchu vhlvcö 160
- 780 00122ü0 161
- Cylinder head valves 161
- Torque values 161
- Cylinder head valves 162
- Troubleshooting 162
- Cylinder compression test 163
- Cylinder head cover removal 163
- Cylinder head valves 163
- Camshaft removal 164
- Cylinder head valves 164
- Cylinder head valves 165
- Cylinder head valves 166
- Inspection 166
- Cylinder head valves 167
- Service limit 0 0 mm 0 04 in 167
- Cylinder head removal 168
- Cylinder head valves 168
- Cylinder head disassembly 169
- Cylinder head valves 169
- Tool tappet hole protector 169
- Cylinder head 170
- Cylinder head inspection 170
- Cylinder head valves 170
- Cam chain tensioner cam chain guide 171
- Cylinder head valves 171
- Valve lifter 171
- Valve spring 171
- Cylinder head valves 172
- Service limits 172
- Valve lifter bore 172
- Valve valve guide 172
- Caution 173
- Cylinder head valves 173
- Not available in u s a 173
- Valve guide replacement 173
- Cylinder head valves 174
- Valve seat inspecti0n refacing 174
- Valve seat refacing 174
- Cylinder head valves 175
- Cylinder head assembly 176
- Cylinder head valves 176
- Cylinder head valves 177
- Tool tappet hole protector 07hmg mr70002 not available in u s a 177
- Tool valve spring compressor 07757 0010000 177
- Valve spring compressor attachment 07959 km30101 177
- Cylinder head installation 178
- Cylinder head valves 178
- Camshaft installation 179
- Cylinder head valves 179
- Cylinder head valves 180
- Cylinder head valves 181
- Cylinder head valves 182
- Cylinder head cover installation 183
- Cylinder head valves 183
- Torque 10 n m 1 kgfm 7 ihf ft 183
- Cam chain tensioner lifter 184
- Cylinder head valves 184
- Removal 184
- Cylinder head valves 185
- Installation 185
- Cylinder head valves 186
- Clutch gearshift linkage 187
- Clutch gearshift linkage 188
- General 188
- Right crankcase cover installation 9 16 188
- Right crankcase cover removal 9 3 188
- Service information 188
- Service information 9 1 clutch 9 4 188
- Specifications 188
- Torque values 188
- Troubleshooting 9 2 gearshift linkage 9 11 188
- Ulu i un utanbnlf i lin k abt 188
- Clutch gearshift linkage 189
- Troubleshooting 189
- Clutch gearshift linkage 190
- Clutch lifter inspection 190
- Right crankcase cover removal 190
- 2 dus1 seal 191
- Clutch 191
- Clutch gearshift linkage 191
- Removal 191
- Clutch gearshift linkage 192
- 96 97 49 mm 1 3 in 193
- Clutch gearshift linkage 193
- Inspection 193
- Clutch gearshift linkage 194
- Attachment 37 x 40 mm 195
- Clutch gearshift linkage 195
- Clutch outer needle bearing replace ment 195
- Installation 195
- Clutch gearshift linkage 196
- 4 clutch pi atfs 197
- Clutch gearshift linkage 197
- Clutch gearshift linkage 198
- Gearshift linkage 198
- Gearshift linkage removal 198
- Clutch gearshift linkage 199
- Gearshift linkage inspection 199
- Shift drum shift fork removal 199
- Clutch gearshift linkage 200
- Shift drum shift fork inspection 200
- Clutch gearshift linkage 201
- Shift drum shift fork installation 201
- Clutch gearshift linkage 202
- Gearshift linkage installation 202
- Clutch gearshift linkage 203
- Installation 203
- Right crankcase cover 203
- Clutch gearshift linkage 204
- Altern ato k sl ak i tk llui uh 206
- Alternator clutch 206
- Alternator cover removal 10 2 flywheel installation 10 7 206
- General 206
- Service information 206
- Service information 10 1 flywheel removal 10 4 206
- Specifications 206
- Stator 10 3 alternator cover installation 10 8 206
- Torque values 206
- Troubleshooting 206
- Troubleshooting 10 1 starter clutch 10 5 206
- Alternator cover removal 207
- Alternator starter clutch 207
- Alternator starter clutch 208
- Installation 208
- Removal 208
- Stator 208
- Torque 12 n m 1 kgf m 9 ibf ft 208
- 3950000 209
- Alternator starter clutch 209
- Flywheel holder 07725 0040000 209
- Flywheel removal 209
- Alternator starter clutch 210
- Disassembly 210
- Inspection 210
- Starter clutch 210
- 1 one way assembly 211
- Alternator starter clutch 211
- Assembly 211
- Alternator starter clutch 212
- Equivalent commercially 212
- Flywheel installation 212
- Alternator cover installation 213
- Alternator starter clutch 213
- Alternator starter clutch 214
- Crankcase piston cylinder 215
- 1 piston connecting rod 11 4 216
- 2 crankcase combination 11 12 216
- Crankcase piston cylinder 216
- Crankcase separation 216
- General 216
- Service information 216
- Specifications 216
- Troubleshooting 216
- Ukankuaot rlo i un uylinutn 216
- Crankcase piston cylinder 217
- Engine vibration 217
- Torque values 217
- Troubleshooting 217
- Crankcase piston cylinder 218
- Crankcase separation 218
- Caution 219
- Crankcase piston cylinder 219
- Piston connecting rod 219
- Piston connecting rod removal 219
- Piston disassembly 219
- Piston removal 219
- Crankcase piston cylinder 220
- Piston inspection 220
- Service limits 220
- Crankcase piston cylinder 221
- Cylinder inspection 221
- Connecting rod inspection 222
- Crankcase piston cylinder 222
- Crankpin bearing inspection 222
- Crankcase piston cylinder 223
- Crankpin bearing selection 223
- Service limit 0 06 mm 0 02 in 223
- Crankcase piston cylinder 224
- Crankpin bearing selection table 224
- Crankcase piston cylinder 225
- Piston assembly 225
- Piston installation 225
- Caution 226
- Crankcase piston cylinder 226
- Crankcase combination 227
- Crankcase piston cylinder________________ 227
- Cranksh aft transmission 230
- Crankshaft transmission 230
- General 230
- I 19 i 230
- Service information 230
- Service information 12 1 crankshaft 12 3 230
- Specifications 230
- Troubleshooting 12 2 transmission 12 9 230
- Crankshaft transmission 231
- Hard to shift 231
- Torque values 231
- Troubleshooting 231
- Crankshaft 232
- Crankshaft transmission 232
- Removal 232
- Crankshaft transmission 233
- Primary drive sub gear installation 233
- Primary drive sub gear removal 233
- Caution __________________________ 234
- Crankshaft transmission 234
- Starter clutch needle bearing replacement 234
- Tool attachment b collar 07964 mb00200 234
- Crankshaft transmission 235
- Inspection 235
- Crankshaft transmission 236
- Main journal bearing selection 236
- C green 237
- Crankshaft transmission 237
- Installation 237
- Main journal bearing selection table 237
- Crankshaft transmission 238
- Removal disassembly 238
- Transmission 238
- Crankshaft transmission 239
- Measure the i d nt each gear 239
- Measure the ld and o d of each gear hushing 239
- Wear or damage 239
- Crankshaft transmission 240
- Crankshaft transmission 242
- Install the dowel pins on the upper crankcase holes 242
- Installation 242
- Torque 12 n m 1 kgf m 9 ibt ft 242
- Front wheel suspension steering 243
- Front wh eel sus pens 10 n steerin g 244
- Front wheel suspension steering 244
- General 244
- Handlebars 13 3 steering stem 13 23 244
- Service information 244
- Service information 13 1 front wheel 13 8 244
- Specifications 244
- Troubleshooting 13 2 fork 13 14 244
- Front wheel suspension steering 245
- Torque values 245
- Troubleshooting 245
- Unbalanced tire and wheel 245
- Front wheel suspension steering 246
- Handlebars 246
- Removal 246
- Front wheel suspension steering 247
- Front wheel suspension steering 248
- Installation 248
- Front wheel suspension steering 249
- Front wheel suspension steering 250
- Front wheel 251
- Front wheel suspension steering 251
- Removal 251
- Front wheel suspension steering 252
- Inspection 252
- Front wheel suspension steering 253
- Disassembly 254
- Front wheel suspension steering 254
- Front wheel suspension steering 255
- Installation 255
- Torque 20 n m 2 kgf m 14 ibf ft 255
- Front wheel suspension steering 256
- Torque 22 n m 2 kgf m 16 lbf ft 256
- Front wheel suspension steering 257
- Removal 257
- Disassembly 258
- Front wheel suspension steering 258
- Front wheel suspension steering 259
- Fork spring 260
- Front wheel suspension steering 260
- Inspection 260
- Service limit 260
- Wmwwwm 260
- 2 back up ring 261
- Compression adjuster 261
- Front wheel suspension steering 261
- 12 fork damper 262
- Assembly 262
- Front wheel suspension steering 262
- Front wheel suspension steering 263
- Front wheel suspension steering 264
- Ih mwwwm 264
- Front wheel suspension steering 265
- Installation 265
- Removal 266
- Steering stem 266
- Front wheel suspension steering 267
- Attachment 268
- Bearing replacement 268
- Front wheel suspension steering 268
- Front wheel suspension steering 269
- Front wheel suspension steering 270
- U s a only 270
- Front wheel suspension steering 271
- Front wheel suspension steering 272
- Front wheel suspension steering 273
- Installation 273
- Front wheel suspension steering 274
- Torque 25 n m 2 kgf m 18 ibf ft 274
- Front wheel suspension steering 275
- Steering head bearing pre load 275
- General 278
- Rear wheel 14 3 swingarm 14 16 278
- Rear wheel suspension 278
- Rear wnttuduortnblun 278
- Service information 278
- Service information 14 1 shock absorber 14 9 278
- Specifications 278
- Troubleshooting 14 2 suspension linkage 14 14 278
- Rear wheel suspension 279
- Torque values 279
- Troubleshooting 279
- Inspection 280
- Rear wheel 280
- Rear wheel suspension 280
- Removal 280
- Disassembly 281
- Rear wheel suspension 281
- Rear wheel suspension 282
- Assembly 283
- Rear wheel suspension 283
- Rear wheel suspension 284
- Installation 285
- Rear wheel suspension 285
- Disassembly 286
- Rear wheel suspension 286
- Removal 286
- Shock absorber 286
- Inspection 287
- Rear wheel suspension 287
- Rear wheel suspension 288
- Shock absorber disposal procedure 288
- Rear wheel suspension 289
- Installation 290
- Rear wheel suspension 290
- Inspection 291
- Rear wheel suspension 291
- Removal disassembly 291
- Suspension linkage 291
- Installation 292
- Rear wheel suspension 292
- Rear wheel suspension 293
- Removal 293
- Swingarm 293
- Rear wheel suspension 294
- Disassembly inspection 295
- Rear wheel suspension 295
- Rear wheel suspension 296
- 0010000 07746 0010200 07746 0040500 297
- 0010000 07746 0010200 07746 0041100 297
- Driver attachment 37 x 40 mm pilot 20 mm 297
- Driver attachment 37 x 40 mm pilot 28 mm 297
- Rear wheel suspension 297
- Assembly 298
- Cover a 298
- Cover b 298
- Rear wheel suspension 298
- Installation 299
- Rear wheel suspension 299
- Rear wheel suspension 300
- Rear wheel suspension 301
- Hydraulic brake 303
- Air bleeding 15 3 brake pedal 15 29 304
- Brake fluid replacement rear brake caliper 15 26 304
- Brake pad disc 15 5 304
- Front master cylinder 15 10 304
- General 304
- Hydraulic brake 304
- Lb nyunaulil bnakt 304
- Service information 304
- Service information 15 1 rear master cylinder 15 14 304
- Specifications 304
- Troubleshooting 15 2 front brake caliper 15 18 304
- Brake drag 305
- Brake grab or pull to one side 305
- Brake lever pedal hard 305
- Brake lever pedal soft or spongy 305
- Hydraulic brake 305
- Not available in u s a 305
- Torque values 305
- Troubleshooting 305
- Bleeding 306
- Brake fluid draining 306
- Brake fluid filling 306
- Brake fluid replacement air 306
- Hydraulic brake 306
- Brake bleeding 307
- Hydraulic brake 307
- Brake pad disc 308
- Front brake pad replacement 308
- Hydraulic brake 308
- Caution 309
- Hydraulic brake 309
- Torque 2 n m 0 5 kgf m 1 ibf ft 309
- Hydraulic brake 310
- Hydraulic brake 311
- Rear brake pad replacement 311
- Brake disc inspection 312
- Hydraulic brake 312
- Disassembly 313
- Front master cylinder 313
- Hydraulic brake 313
- Removal 313
- Hydraulic brake 314
- Inspection 314
- 11 snap hing 315
- Assembly 315
- Hydraulic brake 315
- Install the boot 315
- Install the snap ring using the special tool 315
- Hydraulic brake 316
- Disassembly 317
- Hydraulic brake 317
- Rear master cylinder 317
- Removal 317
- Hydraulic brake 318
- Inspection 318
- Assembly 319
- Caution 319
- Hydraulic brake 319
- Hydraulic brake 320
- Installation 320
- Caution 321
- Front brake caliper 321
- Hydraulic brake 321
- Removal 321
- Caution __________ 322
- Disassembly 322
- Hydraulic brake 322
- Assembly 323
- Hydraulic brake 323
- Inspection 323
- Hydraulic brake 324
- Installation 324
- Disassembly 325
- Hydraulic brake 325
- Removal 325
- Hydraulic brake 326
- Inspection 326
- 2 piston a 327
- Assembly 327
- Hydraulic brake 327
- Hydraulic brake 328
- Installation 328
- Caution 329
- Disassembly 329
- Hydraulic brake 329
- Rear brake caliper 329
- Removal 329
- Hydraulic brake 330
- Inspection 330
- Assembly 331
- Hydraulic brake 331
- Brake pedal 332
- Hydraulic brake 332
- Installation 332
- Removal 332
- Hydraulic brake 333
- Hydraulic brake 334
- Installation 334
- Hydraulic brake 335
- Step guard 335
- Torque 26 n m 2 kgf m 20 ibt ftl 335
- Battery charging system 337
- System diagram 337
- Battery charging system 338
- I tny uhanülnü öyöieivi 338
- Battery charging system 339
- Specifications 339
- Battery charging system 340
- Troubleshooting 340
- _________________________________________ 340
- Battery charging system 341
- Battery overcharging regulated voltage too high 341
- Battery 342
- Battery charging 342
- Battery charging system 342
- Installation 342
- Removal 342
- Voltage inspection 342
- Battery charging system 343
- Charging system inspection 343
- Regulated voltage inspection 343
- Battery charging system 344
- Current leakage inspection 344
- Alternator charging coil 345
- Battery charging system 345
- Inspection 345
- Regulator rectifier 345
- System inspection 345
- Battery charging system 346
- Removal installation 346
- Ignition system 347
- System diagram 347
- After 97 348
- Ignition system 348
- Caution 349
- General 349
- Ignition system 349
- Ignition system inspection 17 4 ignition timing 17 11 349
- Service information 349
- Service information 17 2 ignition pulse generator 17 7 349
- Specifications 349
- System diagram 17 0 ignition coil 17 6 349
- Torque values 349
- Troubleshooting 17 3 throttle sensor 17 10 349
- Ignition system 350
- No spark at all plugs 350
- Troubleshooting 350
- Ignition coil primary peak voltage 351
- Ignition system 351
- Ignition system inspection 351
- Ignition pulse generator peak voltage 352
- Ignition system 352
- Ignition coil 353
- Ignition system 353
- Removal installation 353
- Ignition pulse generator 354
- Ignition system 354
- Removal 354
- Ignition system 355
- Installation 355
- Ignition system 356
- Ignition system 357
- Inspection 357
- Throttle sensor 357
- 100 100 rpm 358
- California type 1 200 100 rpm 358
- Continuity inspection 358
- Ignition system 358
- Ignition timing 358
- Ignition system 359
- Electric stater 361
- System diagram 361
- Electric starter 362
- Electric stater 362
- Service information 362
- Electric stater 363
- Normal 363
- Troubleshooting 363
- Electric stater 364
- Normal 364
- Disassembly 365
- Electric starter 365
- Removal 365
- Starter motor 365
- Electric starter 366
- Inspection 366
- Electric starter 367
- Assembly 368
- Electric starter 368
- 1 bhush 369
- Electric starter 369
- Electric starter 370
- Installation 370
- Connect the starter relay switch connector 371
- Continuity inspection 371
- Electric starter 371
- Ground line inspection 371
- Operation inspection 371
- Starter relay switch 371
- Voltage inspection 371
- Electric starter 372
- Inspection 372
- Installation 372
- Removal 372
- 11 speed sensor 373
- 2 ignition switch 373
- 3 combination meter 373
- 4 front brake light 373
- 5 fan motor switch 373
- 6 neutral switch 373
- 7 side stand switch 373
- 8 oil pressure switch 373
- After 97 373
- After 97 1 clutch switch 373
- Blnsuh 373
- Brake light switch 373
- Lights meters switches 373
- Sensor 373
- Switch 373
- Ycj ov 373
- Lights meters switches 374
- Service information 374
- Lights meters switches 375
- Specifications 375
- Torque values 375
- Lights meters switches 376
- Speed sensor speedometer 376
- Troubleshooting 376
- Bulb replacement 377
- Headlight 377
- Lights meters switches 377
- Bulb replacement 378
- Lights meters switches 378
- Position light 378
- Removal installation 378
- Bulb replacement 379
- Lights meters switches 379
- Removal installation 379
- Turn signal 379
- Bulb replacement 380
- License light 380
- Lights meters switches 380
- Tail brake light 380
- Combination meter 381
- Lights meters switches 381
- Removal 381
- Bulb replacement 382
- Disassembly 382
- Lights meters switches 382
- Lights meters switches 383
- Assembly 384
- Lights meters switches 384
- Assembly 385
- Indica tor 385
- Lights meters switches 385
- Installation 386
- Lights meters switches 386
- Sensor inspection 386
- Speedometer speed sensor 386
- After 97 387
- Connection black red green black standard repeat 0 to 5 v 387
- Connection pink green green black standard repeat 0 to 5 v 387
- Lights meters switches 387
- Output signal inspection 387
- Lights meters switches 388
- Removal installation 388
- Wire harness inspection 388
- Lights meters switches 389
- Removal installation 389
- Speed sensor 389
- After 97 390
- Connection black yellow and ground 390
- Inspection 390
- Lights meters switches 390
- Peak voltage 10 v minimum 390
- Tachometer 390
- Coolant temperature gauge sensor 391
- Inspection 391
- Lights meters switches 391
- Lights meters switches 392
- Thermo sensor unit inspection 392
- Cooling fan motor switch 393
- Inspection 393
- Lights meters switches 393
- Removal installation 393
- Inspection 394
- Lights meters switches 394
- Oil pressure switch 394
- Ignition switch 395
- Inspection 395
- Lights meters switches 395
- Removal installation 395
- Handlebar switches 396
- Lights meters switches 396
- Brake lightswitch 397
- Clutch switch 397
- Lights meters switches 397
- Neutral switch 397
- Inspection 398
- Installation 398
- Lights meters switches 398
- Removal 398
- Side stand switch 398
- Torque 10 n m 1 0 kgfm 7 ibf ft 398
- Broken ground wire 399
- Inspection 399
- Lights meters switches 399
- Turn signal relay 399
- A о o 400
- Wiring diagram 400
- Z mas 6700 400
- Д b c d 400
- О о о о 400
- О оо 400
- О р ю 400
- After 97 401
- Wiring diagram 401
- Z mas a000 401
- Engine does not start or is hard to start 402
- Engine does not start or is hard to start 21 1 402
- Engine lacks power 21 2 poor handling 21 4 402
- Poor performance at high speed 21 4 402
- Poor performance at low and idle speed 21 3 402
- Trouble shooting 402
- Zl inuubltônuuiinü 402
- Engine lacks power 403
- Possible cause 403
- Troubleshooting______________________________________________________ 403
- Poor performance at low and idle speed 404
- Troubleshooting 404
- Poor handling 405
- Poor performance at high speed 405
- Possible cause 405
- Troubleshooting 405
- Service information 407
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GENERAL INFORMATION r CLUTCH GEARSHIFT LINKAGE STANDARD ITEM 10 20 3 8 3 4 Clutch lever free play Clutch spring free length Clutch disc thickness 96 97 50 2 1 98 49 2 1 93 After 97 48 В 1 92 47 0 1 85 96 97 2 62 2 78 0 103 0 109 After 97 2 92 3 08 0 11 0 12 Clutch plate warpage Clutch outer guide Fork O D 34 975 34 991 1 3770 1 3776 34 965 1 3766 24 980 24 993 0 9835 0 9840 24 96 0 983 I D 12 000 12 021 0 4724 0 4733 12 03 0 474 Claw thickness 5 93 6 00 0 233 0 236 11 957 11 968 0 4707 0 4712 Starter driven gear boss O D STANDARD 51 699 51 718 2 0354 2 0361 Лг 5 9 0 23 11 95 0 470 SERVICE LIMIT 51 684 2 0348 Unit mm in STANDARD ITEM 71 000 71 015 2 7953 2 79G3 I D SERVICE LIMIT 71 10 2 795 0 10 0 004 Taper 0 10 0 004 Warpage 0 05 0 002 Out of round Piston piston rings 0 30 0 012 I D ALTERNATOR STARTER CLUTCH ITEM Cylinder 2 6 0 102 25 016 0 9849 Fork shaft O D r 2 3 0 09 24 9935 25 0035 0 98399 0 98451 Mainshaft O D at clutch outer guide Shift fork fork shaft SERVICE LIMIT Piston mark direction IN mark facing toward the intake side Piston O D 70 965 70 985 2 7939 2 7947 Piston O D measurement point 15 mm 0 6 in from bottom of skirt Piston pin bore I D 17 002 17 008 0 6694 0 6696 17 03 0 670 Piston pin O D 16 993 17 000 0 6690 0 6693 16 98 0 669 70 90 2 791 Piston to piston pin clearance 0 002 0 015 0 0001 0 0006 Piston ring to ring groove clearance Top 0 030 0 065 0 0012 0 0026 0 08 0 003 Second 0 015 0 045 0 0006 0 0018 0 07 0 003 Piston ring end gap Cylinder to piston clearance 1 op 0 28 0 38 0 011 0 015 0 5 0 02 Second 0 40 0 55 0 016 0 022 0 7 0 03 Oil side rail 0 2 0 7 0 01 0 03 0 9 0 04 0 015 0 050 0 0006 0 0020 Connecting rod small end I D 17 016 17 034 0 6699 0 6706 Connecting rod to piston pin clearance 0 016 0 041 0 0006 0 0016 Crankpin oil clearance 0 030 0 052 0 0012 0 0020 17 04 0 671 0 06 0 002
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