![Kawasaki NINJA ZX6RR (2003-2004) [402/514] 10 steering](/img/pdf.png)
Kawasaki NINJA ZX6RR (2003-2004) [402/514] 10 steering
![Kawasaki NINJA ZX6RR (2003-2004) [402/514] 10 steering](/views2/1121195/page402/bg192.png)
Содержание
- Foreword 2
- How to use this manual 2
- Caution 3
- Warning 3
- General information 4
- General information 1 1 4
- Table of contents 4
- 2 general information 5
- Before servicing 5
- Before servicing 6
- General information 1 3 6
- Before servicing 8
- General information 1 5 8
- Before servicing 10
- General information 1 7 10
- 10 general information 13
- General specifications 13
- General information 1 11 14
- General specifications 14
- 12 general information 15
- General specifications 15
- General information 1 13 16
- General specifications 16
- 14 general information 17
- General specifications 17
- General information 1 15 18
- General specifications 18
- 16 general information 19
- Technical information air inlet system 19
- General information 1 17 20
- Technical information air inlet system 20
- 18 general information 21
- Technical information air inlet system 21
- Current ignition interlock sidestand system 22
- General information 1 19 22
- New ignition interlock sidestand system 22
- Technical information new ignition interlock sidestand 22
- 20 general information 23
- Technical information tail brake lights employing led 23
- Technical information tail brake lights employing led 24
- _________________________________________ general information 1 21 24
- 22 general information 25
- Honeycomb type catalytic converter 25
- Technical information kawasaki low exhaust emission system 25
- General information 1 23 26
- Prefixes for units units of length 26
- Unit conversion table 26
- Units of force 26
- Units of mass 26
- Units of power 26
- Units of pressure 26
- Units of speed 26
- Units of torque 26
- Units of volume 26
- Periodic maintenance 27
- Periodic maintenance 2 1 27
- Table of contents 27
- 2 periodic maintenance 28
- Periodic maintenance chart 28
- Periodic maintenance 2 3 29
- Periodic maintenance chart 29
- 4 periodic maintenance 30
- Basic torque for general fasteners 30
- Torque and locking agent 30
- Periodic maintenance 2 5 31
- Torque and locking agent 31
- 6 periodic maintenance 32
- Torque and locking agent 32
- Periodic maintenance 2 7 33
- Torque and locking agent 33
- 8 periodic maintenance 34
- Torque and locking agent 34
- Periodic maintenance 2 9 35
- Specifications 35
- 10 periodic maintenance 36
- Specifications 36
- Periodic maintenance 2 11 37
- Special tools 37
- 12 periodic maintenance 38
- Fuel system dfi 38
- Maintenance procedure 38
- Maintenance procedure 39
- Periodic maintenance 2 13 39
- Warning 39
- 14 periodic maintenance 40
- Caution 40
- Maintenance procedure 40
- Caution 41
- Maintenance procedure 41
- Periodic maintenance 2 15 41
- 16 periodic maintenance 42
- Maintenance procedure 42
- Caution 43
- Maintenance procedure 43
- Periodic maintenance 2 17 43
- 18 periodic maintenance 44
- Caution 44
- Maintenance procedure 44
- Warning 44
- Maintenance procedure 45
- Periodic maintenance 2 19 45
- 20 periodic maintenance 46
- Cooling system 46
- Maintenance procedure 46
- Warning 46
- Caution 47
- Maintenance procedure 47
- Periodic maintenance 2 21 47
- 22 periodic maintenance 48
- Caution 48
- Engine top end 48
- Maintenance procedure 48
- Maintenance procedure 49
- Periodic maintenance 2 23 49
- 24 periodic maintenance 50
- Caution 50
- Maintenance procedure 50
- Example present shim is 3 5 mm 51
- Install the shim specified where the lines intersect this 51
- Maintenance procedure 51
- Measure the clearance when engine is cold 2 check present shim size 3 match clearance in vertical column with present shim 51
- Measured clearance is 0 5 mm 51
- Periodic maintenance 2 25 51
- Remeasure the valve clearance and readjust if neces 51
- Replace 3 5 mm shim with 3 5 mm shim 51
- Shim will give the proper clearance 51
- Size in horizontal column 51
- Valve clearance adjustment chart inlet valve 51
- 26 periodic maintenance 52
- Example present shim is 3 0 mm 52
- Install the shim specified where the lines intersect this 52
- Maintenance procedure 52
- Measure the clearance when engine is cold 2 check present shim size 3 match clearance in vertical column with present shim 52
- Measured clearance is 0 0 mm 52
- Nstall the shim of this thickness mm 52
- Remeasure the valve clearance and readjust if neces 52
- Replace 3 0 mm shim with 3 mm shim 52
- Shim will give the proper clearance 52
- Size in horizontal column 52
- Specified clearance no change required 52
- Valve clearance adjustment chart exhaust valve 52
- Clutch 53
- Maintenance procedure 53
- Periodic maintenance 2 27 53
- Warning 53
- 28 periodic maintenance 54
- Engine lubrication system 54
- Maintenance procedure 54
- Maintenance procedure 55
- Periodic maintenance 2 29 55
- Warning 55
- Wheels tires 55
- 30 periodic maintenance 56
- Final drive 56
- Maintenance procedure 56
- Maintenance procedure 57
- Periodic maintenance 2 31 57
- Warning 57
- 32 periodic maintenance 58
- A warning 58
- Maintenance procedure 58
- Brakes 59
- Caution 59
- Maintenance procedure 59
- Periodic maintenance 2 33 59
- 34 periodic maintenance 60
- Caution 60
- Maintenance procedure 60
- Maintenance procedure 61
- Periodic maintenance 2 35 61
- 36 periodic maintenance 62
- A warning 62
- Maintenance procedure 62
- Maintenance procedure 63
- Periodic maintenance 2 37 63
- 38 periodic maintenance 64
- Maintenance procedure 64
- Warning 64
- Maintenance procedure 65
- Periodic maintenance 2 39 65
- 40 periodic maintenance 66
- A warning 66
- Maintenance procedure 66
- Maintenance procedure 67
- Periodic maintenance 2 41 67
- Suspension 67
- 42 periodic maintenance 68
- Maintenance procedure 68
- Steering 68
- Maintenance procedure 69
- Periodic maintenance 2 43 69
- 44 periodic maintenance 70
- Caution 70
- Electrical system 70
- General lubrication 70
- Maintenance procedure 70
- Maintenance procedure 71
- Periodic maintenance 2 45 71
- 46 periodic maintenance 72
- Maintenance procedure 72
- Nut bolts and fasteners tightness check 72
- Fuel system 73
- Fuel system dfi 73
- Fuel system dfi 3 1 73
- Table of contents 73
- 2 fuel system dfi 74
- Exploded view 77
- Fuel system dfi 3 5 77
- Exploded view 79
- Fuel system dfi 3 7 79
- Exploded view 81
- Fuel system dfi 3 9 81
- 10 fuel system dfi 82
- Specifications 82
- Fuel system dfi 3 11 83
- Specifications 83
- 12 fuel system dfi 84
- Special tools 84
- Fuel system dfi 3 13 85
- Special tools 85
- Dfi system 87
- Fuel system dfi 3 15 87
- Dfi system 89
- Fuel system dfi 3 17 89
- 18 fuel system dfi 90
- Dfi system 90
- Terminal numbers of ecu connectors 90
- Dfi system 91
- Fuel system dfi 3 19 91
- 20 fuel system dfi 92
- Dfi servicing precautions 92
- Dfi servicing precautions 93
- Fuel system dfi 3 21 93
- 22 fuel system dfi 94
- Caution 94
- Outline 94
- Troubleshooting the dfi system 94
- Fuel system dfi 3 23 95
- Troubleshooting the dfi system 95
- 24 fuel system dfi 96
- Troubleshooting the dfi system 96
- Fuel system dfi 3 25 97
- Troubleshooting the dfi system 97
- Fuel system dfi 3 27 99
- Troubleshooting the dfi system 99
- 28 fuel system dfi 100
- Inquiries to rider 100
- Troubleshooting the dfi system 100
- Fuel system dfi 3 29 101
- Sample diagnosis sheet 101
- Troubleshooting the dfi system 101
- 30 fuel system dfi 102
- Troubleshooting the dfi system 102
- Dfi system troubleshooting guide 103
- Engine doesn t start starting difficulty 103
- Fuel system dfi 3 31 103
- 32 fuel system dfi 104
- Dfi system troubleshooting guide 104
- Dfi system troubleshooting guide 105
- Fuel system dfi 3 33 105
- Poor running at low speed 105
- 34 fuel system dfi 106
- Dfi system troubleshooting guide 106
- Dfi system troubleshooting guide 107
- Fuel system dfi 3 35 107
- 36 fuel system dfi 108
- Dfi system troubleshooting guide 108
- Poor running or no power at high speed 108
- Dfi system troubleshooting guide 109
- Fuel system dfi 3 37 109
- 38 fuel system dfi 110
- Dfi system troubleshooting guide 110
- Caution 111
- Fuel system dfi 3 39 111
- 40 fuel system dfi 112
- Fuel system dfi 3 41 113
- 42 fuel system dfi 114
- Caution 114
- Dfi power source 114
- 44 fuel system dfi 116
- Fl indicator led light 116
- Caution 117
- Fuel line 117
- Fuel system dfi 3 45 117
- Warning 117
- 46 fuel system dfi 118
- Fuel line 118
- Warning 118
- Caution 119
- Fuel line 119
- Fuel system dfi 3 47 119
- Warning 119
- 48 fuel system dfi 120
- Caution 120
- Fuel pump 120
- Warning 120
- Fuel pump 121
- Fuel system dfi 3 49 121
- 50 fuel system dfi 122
- Fuel pump 122
- Caution 123
- Fuel pump relay 123
- Fuel system dfi 3 51 123
- 52 fuel system dfi 124
- Fuel pump relay 124
- Caution 125
- Fuel injectors 125
- Fuel system dfi 3 53 125
- 54 fuel system dfi 126
- Caution 126
- Fuel injectors 126
- Fuel injectors 127
- Fuel system dfi 3 55 127
- 56 fuel system dfi 128
- Caution 128
- Fuel injectors 128
- Fuel injectors 129
- Fuel system dfi 3 57 129
- 58 fuel system dfi 130
- Self diagnosis 130
- Self diagnosis outline 130
- Self diagnosis procedures 130
- Fuel system dfi 3 59 131
- Self diagnosis 131
- Service code clearing procedures 131
- Fuel system dfi 3 61 133
- How to erase service codes 133
- How to read service codes 133
- Self diagnosis 133
- 62 fuel system dfi 134
- Jnnnnjl 134
- Njulfl 134
- Nnnnnrum 134
- Nnnnruwi 134
- Ptljuwl 134
- Self diagnosis 134
- Service code table 134
- Backups 135
- Fuel system dfi 3 63 135
- Self diagnosis 135
- 64 fuel system dfi 136
- Self diagnosis 136
- Caution 137
- Fuel system dfi 3 65 137
- Main throttle sensor service code 11 137
- 66 fuel system dfi 138
- Main throttle sensor service code 11 138
- Caution 139
- Fuel system dfi 3 67 139
- Main throttle sensor service code 11 139
- 68 fuel system dfi 140
- Caution 140
- Main throttle sensor service code 11 140
- Fuel system dfi 3 69 141
- Main throttle sensor service code 11 141
- 70 fuel system dfi 142
- Caution 142
- Inlet air pressure sensor service code 12 142
- Fuel system dfi 3 71 143
- Inlet air pressure sensor service code 12 143
- 72 fuel system dfi 144
- Inlet air pressure sensor service code 12 144
- Fuel system dfi 3 73 145
- Inlet air pressure sensor service code 12 145
- 74 fuel system dfi 146
- Inlet air pressure sensor service code 12 146
- Fuel system dfi 3 75 147
- Inlet air pressure sensor service code 12 147
- 76 fuel system dfi 148
- Caution 148
- Inlet air temperature sensor service code 13 148
- Fuel system dfi 3 77 149
- Inlet air temperature sensor service code 13 149
- Caution 151
- Fuel system dfi 3 79 151
- Water temperature sensor service code 14 151
- 80 fuel system dfi 152
- Water temperature sensor service code 14 152
- Atmospheric pressure sensor service code 15 153
- Caution 153
- Fuel system dfi 3 81 153
- 82 fuel system dfi 154
- Atmospheric pressure sensor service code 15 154
- Atmospheric pressure sensor service code 15 155
- Fuel system dfi 3 83 155
- 84 fuel system dfi 156
- Atmospheric pressure sensor service code 15 156
- Atmospheric pressure sensor service code 15 157
- Fuel system dfi 3 85 157
- 86 fuel system dfi 158
- Atmospheric pressure altitude relationship 158
- Atmospheric pressure sensor service code 15 158
- Crankshaft sensor service code 21 159
- ________________________________________________ fuel system dfi 3 87 159
- 88 fuel system dfi 160
- Camshaft position sensor service code 23 160
- Fuel system dfi 3 89 161
- Speed sensor service code 24 25 161
- 90 fuel system dfi 162
- Speed sensor service code 24 25 162
- Fuel system dfi 3 91 163
- Speed sensor service code 24 25 163
- 92 fuel system dfi 164
- A warning 164
- Caution 164
- Vehicle down sensor service code 31 164
- Fuel system dfi 3 93 165
- Vehicle down sensor service code 31 165
- 94 fuel system dfi ______________________ 166
- Vehicle down sensor service code 31 166
- Fuel system dfi 3 95 167
- Subthrottle sensor service code 32 167
- Zzz caution 167
- 96 fuel system dfi 168
- Subthrottle sensor service code 32 168
- Caution 169
- Fuel system dfi 3 97 169
- Subthrottle sensor service code 32 169
- 98 fuel system dfi 170
- Caution 170
- Subthrottle sensor service code 32 170
- Fuel system dfi 3 99 171
- Subthrottle sensor service code 32 171
- 100 fuel system dfi 172
- Caution 172
- Stick coils 1 2 3 4 service code 51 52 53 54 172
- Fuel system dfi 3 101 173
- Stick coils 1 2 3 4 service code 51 52 53 54 173
- 102 fuel system dfi 174
- Caution 174
- Subthrottle valve actuator service code 62 174
- Fuel system dfi 3 103 175
- Subthrottle valve actuator service code 62 175
- 104 fuel system dfi 176
- A warning 176
- Throttle grip and cables 176
- Choke cable 177
- Fuel system dfi 3 105 177
- Warning 177
- 106 fuel system dfi 178
- A warning 178
- Throttle body assy 178
- Caution 179
- Fuel system dfi 3 107 179
- Throttle body assy 179
- 108 fuel system dfi 180
- Caution 180
- Throttle body assy 180
- Fuel system dfi 3 109 181
- Throttle body assy 181
- 110 fuel system dfi 182
- A warning 182
- Air line 182
- Air line 183
- Fuel system dfi 3 111 183
- 112 fuel system dfi 184
- Caution 184
- Fuel tank 184
- Warning 184
- Fuel system dfi 3 113 185
- Fuel tank 185
- Warning 185
- 114 fuel system dfi 186
- Caution 186
- Fuel tank 186
- Warning 186
- Caution 187
- Evaporative emission control system 187
- Fuel system dfi 3 115 187
- Warning 187
- 116 fuel system dfi 188
- Evaporative emission control system 188
- Warning 188
- Cooling system 189
- Cooling system 4 1 189
- Table of contents 189
- Cooling system 4 3 191
- Exploded view 191
- 4 cooling system 192
- Specifications 192
- 6 cooling system 194
- Coolant flow chart 194
- Coolant flow chart 195
- Coolwg system 4 7 195
- 8 cooling system 196
- Coolant flow chart 196
- Caution 197
- Coolant 197
- Cooling system 4 9 197
- 10 cooling system 198
- Caution 198
- Coolant 198
- Coolant 199
- Cooling system 4 11 199
- 12 cooling system 200
- Water pump 200
- Caution 201
- Cooling system 4 13 201
- Water pump 201
- 14 cooling system 202
- Water pump 202
- Cooling system 4 15 203
- Radiator radiator fan 203
- Warning 203
- 16 cooling system 204
- Caution 204
- Radiator radiator fan 204
- Caution 205
- Cooling system 4 17 205
- Radiator radiator fan 205
- 18 cooling system 206
- Radiator radiator fan 206
- Cooling system 4 19 207
- Thermostat 207
- 20 cooling system 208
- Thermostat 208
- Cooling system 4 21 209
- Hose and pipes 209
- 22 cooling system 210
- Caution 210
- Radiator fan switch water temperature sensor 210
- Engine top 211
- Engine top end 211
- Engine top end 5 1 211
- Table of contents 211
- Engine top end 5 3 213
- Exploded view 213
- Engine top end 5 5 215
- Exhaust system 215
- Exploded view 215
- 6 engine top end 216
- Specifications 216
- Engine top end 5 7 217
- Specifications 217
- 8 engine top end 218
- Special tools and sealant 218
- Engine top end 5 9 219
- Special tools and sealant 219
- 10 engine top end 220
- Clean air system 220
- Clean air system 221
- Engine top end 5 11 221
- 12 engine top end 222
- Cylinder head cover 222
- Cylinder head cover 223
- _________ engine top end 5 13 223
- 14 engine top end 224
- Camshaft chain tensioner 224
- Caution 224
- Camshaft camshaft chain 225
- Caution 225
- Engine top end 5 15 225
- 16 engine top end 226
- Camshaft camshaft chain 226
- Camshaft camshaft chain 227
- Engine top end 5 17 227
- 18 engine top end 228
- Camshaft camshaft chain 228
- Cylinder head 229
- Engine top end 5 19 229
- 20 engine top end 230
- Cylinder head 230
- Cylinder head 231
- Engine top end 5 21 231
- 22 engine top end 232
- Caution 232
- Valves 232
- Engine top end 5 23 233
- Valves 233
- 24 engine top end 234
- Valves 234
- Engine top end 5 25 235
- Valves 235
- 26 engine top end 236
- Caution 236
- Valves 236
- Caution 237
- Engine top end 5 27 237
- Valves 237
- 28 engine top end 238
- Valves 238
- 30 engine top end 240
- Cylinder pistons 240
- Caution 241
- Cylinder pistons 241
- Engine top end 5 31 241
- 32 engine top end 242
- Cylinder pistons 242
- Cylinder pistons 243
- Engine top end 5 33 243
- 34 engine top end 244
- Cylinder pistons 244
- Engine top end 5 35 245
- Throttle valve holder 245
- 36 engine top end 246
- Muffler 246
- Warning 246
- Clutch 247
- Clutch 6 1 247
- Table of contents 247
- Exploded view 249
- ______________ clutch 6 3 249
- 4 clutch 250
- Specifications 250
- Clutch 6 5 251
- Special tool and sealant 251
- 6 clutch 252
- Clutch lever and cable 252
- Caution 253
- Clutch 6 7 253
- Clutch cover 253
- 8 clutch 254
- Caution 254
- Clutch cover 254
- Clutch 255
- Clutch 6 9 255
- 10 clutch 256
- Clutch 256
- Clutch 257
- Clutch 6 11 257
- 12 clutch 258
- Clutch 258
- Caution 259
- Clutch 259
- Clutch 6 13 259
- Clutch 261
- Clutch 6 15 261
- 16 clutch 262
- Clutch 262
- Engine lubrication system 263
- Engine lubrication system 7 1 263
- Table of contents 263
- Engine lubrication system 7 3 265
- Exploded view 265
- 4 engine lubrication system 266
- Engine oil flow chart 266
- Engine lubrication system 7 5 267
- Specifications 267
- 6 engine lubrication system 268
- Special tools and sealant 268
- Caution 269
- Engine lubrication system 7 7 269
- Engine oil and oil filter 269
- Warning 269
- 8 engine lubrication system 270
- Oil pan 270
- Engine lubrication system 7 9 271
- Oil pressure relief valve 271
- Warning 271
- 10 engine lubrication system 272
- Oil pump 272
- Engine lubrication system 7 11 273
- Oil pump 273
- 12 engine lubrication system 274
- Oil pump 274
- Engine lubrication system 7 13 275
- Oil cooler 275
- 14 engine lubrication system 276
- A warning 276
- Oil pressure measurement 276
- Engine lubrication system 7 15 277
- Oil pressure switch 277
- Engine removal installation 278
- Engine removal installation 8 1 278
- Engine removal lnstallation 278
- Table of contents 278
- Engine removal installation 8 3 280
- Exploded view 280
- 4 engine removal installation 281
- Special tools 281
- Caution 282
- Engine removal installation 8 5 282
- Engine removal lnstallation 282
- Warning 282
- 6 engine removal installation 283
- Engine removal lnstallation 283
- Engine removal installation 8 7 284
- Engine removal lnstallation 284
- 8 engine removal installation 285
- Engine removal 1nstallation 8 9 286
- Engine removal lnstallation 286
- Crankshaft transmission 287
- Crankshaft transmission 9 1 287
- Table of contents 287
- Crankshaft transmission 9 3 289
- Exploded view 289
- Crankshaft transmission 9 5 291
- Exploded view 291
- 6 crankshaft transmission 292
- Specifications 292
- Crankshaft transmission 9 7 293
- Specifications 293
- 8 crankshaft transmission 294
- Special tools and sealant 294
- Crankcase splitting 295
- Crankshaft transmission 9 9 295
- 10 crankshaft transmission 296
- Crankcase splitting 296
- Caution 297
- Crankcase splitting 297
- Crankshaft transmission 9 11 297
- 12 crankshaft transmission 298
- Crankcase splitting 298
- Caution 299
- Crankshaft and connecting rods 299
- Crankshaft transmission 9 13 299
- 14 crankshaft transmission 300
- Caution 300
- Crankshaft and connecting rods 300
- Caution 301
- Crankshaft and connecting rods 301
- Crankshaft transmission 9 15 301
- Warning 301
- 16 crankshaft transmission 302
- Caution 302
- Crankshaft and connecting rods 302
- Warning 302
- Crankshaft and connecting rods 303
- Crankshaft transmission 9 17 303
- 18 crankshaft transmission 304
- Crankshaft and connecting rods 304
- Crankshaft and connecting rods 305
- ____ crankshaft transmission 9 19 305
- 20 crankshaft transmission 306
- Crankshaft and connecting rods 306
- Crankshaft and connecting rods 307
- Crankshaft transmission 9 21 307
- 22 crankshaft transmission 308
- Starter motor clutch 308
- Crankshaft transmission 9 23 309
- Transmission 309
- 24 crankshaft transmission 310
- Transmission 310
- Crankshaft transmission 9 25 311
- Transmission 311
- 26 crankshaft transmission 312
- Caution 312
- Transmission 312
- Crankshaft transmission 9 27 313
- Transmission 313
- 28 crankshaft transmission 314
- Transmission 314
- Crankshaft transmission 9 29 315
- Transmission 315
- 30 crankshaft transmission 316
- Transmission 316
- Table of contents 317
- Wheels tires 317
- Wheels tires 10 1 317
- Exploded view 319
- Wheels tires 10 3 319
- 4 wheels tires 320
- Specifications 320
- Warning 320
- 6 wheels tires 322
- Caution 322
- Wheels rims 322
- Warning 323
- Wheels rims 323
- Wheels tires 10 7 323
- 8 wheels tires 324
- A warning 324
- Caution 324
- Wheels rims 324
- A warning 325
- Wheels rims 325
- Wheels tires 10 9 325
- 10 wheels tires 326
- Wheels rims 326
- Caution 327
- Warning 327
- Wheels rims 327
- Wheels tires 10 11 327
- 12 wheels tires 328
- Wheels rims 328
- Caution 329
- Warning 329
- Wheels tires 10 13 329
- 14 wheels tires 330
- A warning 330
- Caution 330
- Wheels tires 10 15 331
- 16 wheels tires 332
- Caution 332
- Hub bearing 332
- Hub bearing 333
- Wheels tires 10 17 333
- Final drive 334
- Final drive 11 1 334
- Table of contents 334
- Exploded view 336
- Final drive 11 3 336
- 4 final drive 337
- Specifications 337
- Final drive 11 5 338
- Special tools 338
- 6 final drive 339
- Drive chain 339
- Final drive 11 7 340
- Sprocket coupling 340
- 8 final drive 341
- Caution 341
- Sprocket coupling 341
- Final drive 11 9 342
- Sprocket coupling 342
- 10 final drive 343
- Sprocket coupling 343
- Final drive 11 11 344
- Sprocket coupling 344
- Brakes 345
- Brakes 12 1 345
- Table of contents 345
- Brakes 12 3 347
- Exploded view 347
- Brakes 12 5 349
- Exploded view 349
- 6 brakes 350
- Specifications 350
- Brakes 12 7 351
- Special tools 351
- 8 brakes 352
- Brake pedal 352
- Brakes 12 9 353
- Calipers 353
- Caution 353
- 10 brakes 354
- Calipers 354
- Warning 354
- Brakes 12 11 355
- Calipers 355
- Caution 355
- Warning 355
- 12 brakes 356
- Calipers 356
- Warning 356
- Brakes 12 13 357
- Calipers 357
- 14 brakes 358
- Calipers 358
- Brake pads 359
- Brakes 12 15 359
- Warning 359
- 16 brakes 360
- A warning 360
- Brake pads 360
- Brakes 12 17 361
- Caution 361
- Master cylinder 361
- 18 brakes 362
- Caution 362
- Master cylinder 362
- Brakes 12 19 363
- Master cylinder 363
- 20 brakes 364
- Brake disc 364
- Brake fluid 365
- Brakes 12 21 365
- 22 brakes 366
- Brake hose 366
- Caution 366
- Suspension 367
- Suspension 13 1 367
- Table of contents 367
- Exploded view 369
- Suspension 13 3 369
- _______________________________ suspension 13 5 exploded view 371
- 6 suspension 372
- Specifications 372
- Special tools 373
- Suspension 13 7 373
- 8 suspension 374
- Special tools 374
- Front fork 375
- Suspension 13 9 375
- Warning 375
- _____i 375
- 10 suspension 376
- Front fork 376
- Warning 376
- Front fork 377
- Suspension 13 11 377
- 12 suspension 378
- Front fork 378
- Front fork 379
- Suspension 13 13 379
- 14 suspension 380
- Front fork 380
- Front fork 381
- Suspension 13 15 381
- 16 suspension 382
- Front fork 382
- Caution 383
- Warning 383
- _____________________________________________________ suspension 13 17 front fork 383
- 18 suspension 384
- Rear shock absorber 384
- A warning 385
- Rear shock absorber 385
- Suspension 13 19 385
- 20 suspension 386
- Rear shock absorber 386
- Warning 386
- Suspension 13 21 387
- Swingarm 387
- 22 suspension 388
- Swingarm 388
- Caution 389
- Suspension 13 23 389
- Swingarm 389
- 24 suspension 390
- Swingarm 390
- Suspension 13 25 391
- Tie rod rocker arm 391
- 26 suspension 392
- Caution 392
- Tie rod rocker arm 392
- Steering 393
- Steering 14 1 393
- Table of contents 393
- Exploded view 395
- Steering 14 3 395
- 4 steering 396
- Special tools 396
- Steering 397
- Steering 14 5 397
- 6 steering 398
- Steering stem 398
- Steering 14 7 399
- Steering stem 399
- 8 steering 400
- A warning 400
- Steering stem 400
- Steering 14 9 401
- Steering stem 401
- 10 steering 402
- Handlebar 402
- Frame 15 1 403
- Table of contents 403
- Exploded view 405
- Frame 15 3 405
- Exploded view 407
- Frame 15 5 407
- Exploded view 409
- 8 frame 410
- Fairings 411
- Frame 15 9 411
- 10 frame 412
- Fairings 412
- Frame 15 11 413
- Seat cover 413
- 12 frame 414
- Fenders 414
- Fenders 415
- Frame 15 13 415
- 14 frame 416
- A warning 416
- Frame 15 15 417
- Storage box 417
- 16 frame 418
- Side stand 418
- Electrical system 419
- Electrical system 16 1 419
- Table of contents 419
- 2 electrical system 420
- Electrical system 16 5 423
- Exploded view 423
- Electrical system 16 7 425
- Exploded view 425
- Electrical system 16 9 427
- Exploded view 427
- Electrical system 16 11 429
- Ignition switch connections 429
- Wiring diagram united states and canada 429
- Electrical system 16 13 431
- I0b2 11sji 431
- R f g h t switch housing connections 431
- W2r1157bw5 c 431
- Wiring diagram australia 431
- 16 electrical system 434
- Specifications 434
- Electrical system 16 17 435
- Special tools and sealant 435
- 18 electrical system 436
- Parts location 436
- Electrical system 16 19 437
- Parts location 437
- 20 electrical system 438
- Precautions 438
- Electrical system 16 21 439
- Precautions 439
- 22 electrical system 440
- Electrical wiring 440
- Battery 441
- Caution 441
- Electrical system 16 23 441
- 24 electrical system 442
- Battery 442
- Caution 442
- A warning 443
- Battery 443
- Caution 443
- Electrical system 16 25 443
- 26 electrical system 444
- Battery 444
- Caution 444
- Warning 444
- Battery 445
- Electrical system 16 27 445
- 28 electrical system 446
- Charging system 446
- Caution 447
- Charging system 447
- Electrical system 16 29 447
- 30 electrical system 448
- Charging system 448
- Charging system 449
- Electrical system 16 31 449
- 32 electrical system 450
- Charging system 450
- Charging system 451
- Electrical system 16 33 451
- 34 electrical system 452
- Caution 452
- Charging system 452
- Charging system 453
- Electrical system 16 35 453
- 36 electrical system 454
- Charging system 454
- Charging system circuit 454
- 38 electrical system 456
- Caution 456
- Ignition system 456
- Warning 456
- Electrical system 16 39 457
- Ignition system 457
- 40 electrical system 458
- Caution 458
- Ignition system 458
- Electrical system 16 41 459
- Ignition system 459
- 42 electrical system 460
- Ignition system 460
- Warning 460
- Electrical system 16 43 461
- Ignition system 461
- 44 electrical system 462
- Ignition system 462
- Electrical system 16 45 463
- Ignition system 463
- 46 electrical system 464
- Ignition system 464
- Electrical system 16 47 465
- Ignition system 465
- Ignition system circuit 465
- 48 electrical system 466
- Caution 466
- Electric starter system 466
- Electric starter system 467
- Electrical system 16 49 467
- 50 electrical system 468
- Electric starter system 468
- Electric starter system 469
- Electrical system 16 51 469
- 52 electrical system 470
- Electric starter system 470
- Electric starter circuit 471
- Electric starter system 471
- Electrical system 16 53 471
- 54 electrical system 472
- Lighting system 472
- Caution 473
- Electrical system 16 55 473
- Lighting system 473
- 56 electrical system 474
- Headlight tail light circuit 474
- Lighting system 474
- Electrical system 16 57 475
- Lighting system 475
- 58 electrical system 476
- Lighting system 476
- Turn signal light circuit 476
- Electrical system 16 59 477
- Radiator fan system 477
- Warning 477
- 60 electrical system 478
- Radiator fan circuit 478
- Radiator fan system 478
- Caution 479
- Electrical system 16 61 479
- 62 electrical system 480
- Caution 480
- Do not short each terminals 480
- Meter gauge indicator unit 480
- Electrical system 16 63 481
- Meter gauge indicator unit 481
- 64 electrical system 482
- Meter gauge indicator unit 482
- Electrical system 16 65 483
- Meter gauge indicator unit 483
- 66 electrical system 484
- Meter gauge indicator unit 484
- Electrical system 16 67 485
- Meter gauge indicator unit 485
- 68 electrical system 486
- Meter gauge indicator unit 486
- Electrical system 16 69 487
- Meter gauge indicator unit 487
- 70 electrical system 488
- Meter circuit 488
- Meter gauge indicator unit 488
- Electrical system 16 71 489
- Switches and sensors 489
- 72 electrical system 490
- Switches and sensors 490
- Electrical system 16 73 491
- Switches and sensors 491
- 74 electrical system 492
- Switches and sensors 492
- Electrical system 16 75 493
- Switches and sensors 493
- 76 electrical system 494
- Junction box 494
- Diode circuit inspection 495
- Electrical system 16 77 495
- Junction box 495
- 78 electrical system 496
- Junction box 496
- Junction box internal circuit 496
- Electrical system 16 79 497
- 80 electrical system 498
- Appendix 499
- 2 appendix 500
- Cable wire and hose routing 500
- Appendix 17 3 501
- Cable wire and hose routing 501
- 4 appendix 502
- Cable wire and hose routing 502
- Appendix 17 5 503
- Cable wire and hose routing 503
- 6 appendix 504
- Cable wire and hose routing 504
- Appendix 17 7 505
- Cable wire and hose routing 505
- 8 appendix 506
- Cable wire and hose routing 506
- Appendix 17 9 507
- Cable wire and hose routing 507
- 10 appendix 508
- Cable wire and hose routing 508
- Appendix 17 11 509
- Cable wire and hose routing 509
- California evaporative emission control system 509
- 12 appendix 510
- Engine doesn t start starting difficulty 510
- Poor running at low speed 510
- Troubleshooting guide 510
- Appendix 17 13 511
- Overheating 511
- Poor running or no power at high speed 511
- Troubleshooting guide 511
- 14 appendix 512
- Clutch operation faulty 512
- Gear shifting faulty 512
- Over cooling 512
- Troubleshooting guide 512
- Abnormal drive train noise 513
- Abnormal engine noise 513
- Abnormal frame noise 513
- Appendix 17 15 513
- Exhaust smokes excessively 513
- Oil pressure warning light goes on 513
- Troubleshooting guide 513
- 16 appendix 514
- Battery trouble 514
- Brake doesn t hold 514
- Handling and or stability unsatisfactory 514
- Troubleshooting guide 514
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14 10 STEERING Handlebar Handlebar Removal Remove Clutch Lever Assembly A Left Handlebar Switch Housing B Front Brake Master Cylinder C Right handlebar Switch Housing D Throttle Case E Remove Weight Bolts A Handlebar Weight B Fitting C Clip D Remove Steering Stem Head A Throttle Grip Left Handlebar Grip Handlebar Bolts B Handlebar Position Bolt C Remove the handlebars D Handlebar Installation Apply adhesive cement to the inside of the left handlebar grip Apply a non permanent locking agent to the threads of the handlebar position bolts and weight bolts and tighten them with specified torque Torque Handlebar Bolts 25 N m 2 5 kgfm 187 in lb Handlebar Position Bolts 9 8 N m 1 0 kgf m 87 in lb Install the front brake master cylinder see Brakes chap ter Install the clutch lever A so that the mating surface B of the left handlebar switch housing is aligned with the mating surface C of the clutch lever clamp Torque Clutch Lever Clamp Bolts 7 8 N m 0 80 kgf m 69 in lb Handlebar Switch Housing Screws 3 5 N m 0 36 kgf m 31 in lb Install the removed parts see appropriate chapters GNO8O09BS C
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