Kawasaki Z550F (1983-1985) [7/126] Foreword

Содержание

• Kawasaki 1
• Motorcycle 1
• Service manual 1
• Supplement 1
• Quick reference guide 2
• Read owner s manual before operating 3
• Gpz400 550 4
• Kawasaki z550f 4
• Motorcycle 4
• Service manual supplement 4
• Z400f f ü 4
• Emission control information 5
• G g g g 5
• I i g g 5
• Foreword 7
• General information 8
• Table of contents 8
• Model identification 11
• I 3 i 4 17
• Discription of lach operation 36
• Scheduled maintenance 36
• Table of contents 36
• 777777 7777 37
• Inlet valve clearance adjustment chart 40
• Present shim 40
• Specif ed leara ce no cha nge required 40
• Valve clearani 40
• Cautio 41
• Exhaust valve clearance adjustment chart 41
• P resent shim 41
• Pecifiec cl earanc e no change required 41
• Cautio 46
• Cautio 51
• Caution 59
• Non scheduled maintenance engine 60
• Table of contents 60
• Non scheduled maintenance chassis 62
• Table of contents 62
• Non scheduled maintenance electrical 64
• Table of contents 64
• Disassembly engine 66
• Table of contents 66
• Disassembly chassis 68
• Table of contents 68
• Appendix 70
• Table of contents 70
• Supplement 1984 model 72
• Table of contents 72
• General information 73
• Wheel travel 160 mm 77
• Air pressure 82
• Scheduled maintenance 88
• Non scheduled maintenance 93
• A diode assembly 98
• A tester other than the kawasaki hand tester may show different readings 98
• B 6 21 98
• C 25 75 98
• Cathode 98
• D 125 375 98
• Diodes inspection disconnect the diode assembly zero the ohmmeter and connect it to each diode 98
• Ic igniter internal resistance 98
• Ignition switch connections 98
• Measured with the kawasaki hand tester 57001 983 98
• Neutral switch connections 98
• Off lock 98
• Only on us canada 98
• Oo infinity 98
• P park 98
• Polarity of diode 98
• Supplement 1984 model 9 27 98
• Terminals to check the resistance in both directions 98
• Tester lead connection 98
• Than ten times as much in the other direction if any diode shows low or high in both directions the diode is defective and the diode assembly must be replaced 98
• The acctual meter reading varies with the meter used and the individual diode but generally speaking the lower reading should be from zero to the first 1 2 of the scale 98
• The resistance should be low in one direction and more 98
• Value kq 98
• When the gears are in neutral 98
• When the gears are not in neutral 98
• Y bl r w bk o g 98
• Disassembly 105
• Supplement 1985 model 115
• Table of contents 115
• General information 116
• Non scheduled maintenance 123
• Disassembly 125
• X w x jy 125
• Kawasaki 126

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Foreword This Service Manual Supplement is designed to be used in conjunction with the KZ550 Motorcycle Service Manual P N 99924 1018 05 or 04 The maintenance procedures described in this Supplement are only those that are unique to the models back cover Most service operations for these models remain identical to those described Manual Complete and proper servicing of the models listed on the back cover therefore this Supplement and the Base Manual KZ400 KZ500 and repair listed on the in the Base requires both This Service Manual Supplement is designed primarily for use by motorcycle mechanics in a properly equipped shop although it contains enough detail and basic information to make it useful to the motorcycle user who desires to carry out his own basic maintenance and repair work Since a certain basic knowledge of mechanics the proper use of tools and workshop procedures must be understood in order to carry out maintenance and repair satisfactorily the adjustments maintenance and repair should be carried out only by qualified mechanics whenever the owner has insufficient experience or has doubts as to his ability to do the work so that the motorcycle can be operated safely If proper adjustment can not be obtained by following the procedures in this text find out the cause and correct as necessary In order to perform the work efficiently and to avoid costly mistakes the mechanic should read the text thoroughly familiarizing himself with the procedures before starting work and then do the work carefully in a clean area Whenever special tools or equipment is specified makeshift tools or equipment should not be used Precision measurements can only be made if the proper instruments are used and the use of substitute tools may adversely affect safe operation of the motorcycle This manual consists of the following major chapters 1 General Information contains general information which will be useful when servicing the motor cycle 2 Scheduled Maintenance gives the procedures for all maintenance which must be done periodically 3 Non scheduled Maintenance describes the procedures for inspection adjustment and repair which may become necessary unexpectedly or irregularly 4 Disassembly gives teardown sequences required to service most major components Unless specific instructions are given for assembly and installation they are performed by reversing the removal disassembly sequences 5 Appendix in the back of this manual contains miscellaneous information including an additional considerations for racing troubleshooting guide and unit coversion table NOTE Explanation on major changes and additions that are unique to later year units since the publication of the Service Manual will be added in the end of the text as Supplements For the duration of your warranty period especially we recommend that all repairs and scheduled maintenance be performed in accordance with this service manual Any owner maintenance or repair procedure not performed in accordance with this manual may void the warranty To get the longest life out of your Motorcycle Follow the Periodic Maintenance Chart in the Service Manual Be alert for problems and non scheduled maintenance Use proper tools and genuine Kawasaki Motorcycle parts Special tools gauges and testers that are necessary when servicing Kawasaki motorcycles are introduced by the Special Tool Catalog Genuine parts provided as spare parts are listed in the Parts Catalog Follow the procedures in this manual carefully Don t take shortcuts Remember to keep complete records of maintenance and repair with dates and any new parts installed