Suzuki GSX-R750K6 (2006) [54/522] Engine

ENGINE 3-1

ENGINE

CONTENTS

3

ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE .......... 3- 2

ENGINE REMOVAL AND INSTALLATION................................................. 3- 3

ENGINE REMOVAL .............................................................................. 3- 3

ENGINE INSTALLATION ...................................................................... 3-10

ENGINE DISASSEMBLY............................................................................. 3-14

CAMSHAFT ........................................................................................... 3-29

CAM CHAIN TENSION ADJUSTER ..................................................... 3-31

CAM CHAIN TENSIONER..................................................................... 3-31

CAM CHAIN GUIDE .............................................................................. 3-32

CYLINDER HEAD AND VALVE............................................................ 3-32

CLUTCH ................................................................................................ 3-39

CLUTCH LIFTER................................................................................... 3-40

OIL PUMP.............................................................................................. 3-42

STARTER CLUTCH .............................................................................. 3-42

GENERATOR ........................................................................................ 3-44

PISTON AND PISTON RING................................................................. 3-50

CRANKCASE ........................................................................................ 3-52

BALANCER SHAFT.............................................................................. 3-62

BALANCER SHAFT JOURNAL BEARING .......................................... 3-62

CRANKSHAFT AND CONROD ............................................................ 3-65

CRANKSHAFT JOURNAL BEARING .................................................. 3-69

CRANKSHAFT THRUST BEARING ..................................................... 3-72

ENGINE REASSEMBLY.............................................................................. 3-74