Yamaha TDM850 (1999) [19/43] Insp adj
![Yamaha TDM850 (1999) [19/43] Insp adj](/views2/1121415/page19/bg13.png)
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INTRODUCTION/
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
INSP
ADJ
PERIODIC INSPECTION AND ADJUSTMENT
INTRODUCTION
This chapter includes all information necessary to perform recommended inspection and adjustments.
These preventive maintenance procedures, if followed, will ensure more reliable vehicle operation and a
longer service life. The need for costly overhaul work will be greatly reduced. This information applies to
vehicles already in service as well as new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
EVERY
NO. ITEM CHECKS AND MAINTENANCE JOBS
INITIAL
(1,000 km)
6,000 km
or
6 months
(whichever
comes first)
12,000 km
or
12 months
(whichever
comes first)
1 * Fuel line
Check fuel hoses for cracks or damage.
Replace if necessary.
√ √
2 * Fuel filter
Check condition.
Replace if necessary.
√
3 Spark plugs
Check condition.
Clean, regap or replace if necessary.
√ √ √
4 * Valves
Check valve clearance.
Adjust if necessary.
Every 42,000 km or 42 months
(whichever comes first)
5 Air filter Clean or replace if necessary. √ √
6 Clutch
Check operation.
Adjust or replace cable.
√
√ √
7 * Front brake
Check operation, fluid level and vehicle for fluid leakage.
Correct accordingly.
Replace brake pads if necessary.
√
√ √
8 * Rear brake
Check operation, fluid level and vehicle for fluid leakage.
Correct accordingly.
Replace brake pads if necessary.
√
√ √
9 * Wheels
Check balance, runout and for damage.
Rebalance or replace if necessary.
√ √
10 * Tires
Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
√ √
11 * Wheel bearings
Check bearing for looseness or damage.
Replace if necessary.
√
√
12 * Swingarm
Check swingram pivoting point for play.
Correct if necessary.
Lubricate with molybdenum disulfide grease every 24,000 km
or 24 months (whichever comes first).
√ √
13 Drive chain
Check chain slack.
Adjust if necessary. Make sure that the rear wheel is properly
aligned.
Clean and lubricate.
Every 500 km and after washing the
motorcycle or riding in the rain
14 * Steering bearings
Check bearing play and steering for roughness.
Correct accordingly.
Lubricate with lithium soap base grease every 24,000 km or
24 months (whichever comes first).
√ √
15 * Chassis fasteners
Make sure that all nuts, bolts and screws are properly tight ened.
Tighten if necessary.
√ √
16 Sidestand
Check operation.
Lubricate and repair if necessary.
√ √
17 * Sidestand switch
Check operation.
Replace if necessary.
√ √ √
18 * Front fork
Check operation and for oil leakage.
Correct accordingly.
√ √
19 *
Rear shock absorber
assembly
Check operation and shock absorber for oil leakage.
Replace shock absorber assembly if necessary.
√ √
20 *
Rear shock absorber
assembly pivoting
points
Check operation.
Lubricate with molybdenum disulfide grease every 24,000 km
or 24 months (whichever comes first).
√ √
Содержание
- Tdm 850 99 suppl service manual 1
- Foreword 2
- Caution 3
- Important information 3
- Notice 3
- How to use this manual 4
- And when to install new parts 5
- Apply engine oil 5
- Apply gear oil 5
- Apply lightweight lithium soap base grease 5
- Apply locking agent loctit 5
- Apply molybdenum disulfide grease 5
- Apply molybdenum disulfide oil 5
- Apply wheel bearing grease 5
- Are used to identify the specifications appearing in the text 5
- Can be serviced with engine mounted 5
- Carburetion 5
- Chassis 5
- Cooling system 5
- Elec chas 5
- Electrical 5
- Engine 5
- Engine speed 5
- Filling fluid 5
- Gen info spec 5
- General information 5
- Illustrated symbols 5
- Illustrated symbols 1 to 9 are printed on top right of each page and indicate the subject of each chapter 5
- In the exploded dia grams indicate the types of lubricants and lubrica tion points 5
- In the exploded dia grams indicate where to apply a locking agent 5
- Insp adj 5
- Lubricant 5
- Periodic inspection and adjustment 5
- Replace 5
- Special tool 5
- Specifications 5
- Torque 5
- Trbl shtg 5
- Troubleshooting 5
- Wear limit clearance 5
- Ω v a 5
- Contents 6
- General information 6
- Periodic inspection and adjustment 6
- Specifications 6
- Wiring diagram 6
- Gen info 7
- General information 7
- Motorcycle identification 7
- General specifications 8
- Specifications 8
- Maintenance specifications 9
- Maintenance specifications 10
- Cable routing 11
- Cable routing 12
- Cable routing 13
- Cable routing 14
- Cable routing 15
- Cable routing 16
- Cable routing 17
- Cable routing 18
- Insp adj 19
- Introduction 19
- Introduction periodic maintenance lubrication intervals 19
- Periodic inspection and adjustment 19
- Periodic maintenance lubrication intervals 19
- This chapter includes all information necessary to perform recommended inspection and adjustments these preventive maintenance procedures if followed will ensure more reliable vehicle operation and a longer service life the need for costly overhaul work will be greatly reduced this information applies to vehicles already in service as well as new vehicles that are being prepared for sale all service technicians should be familiar with this entire chapter 19
- Insp adj 20
- Periodic maintenance lubrication intervals 20
- Since these items require special tools data and technical skills they should be serviced by a yamaha dealer 20
- The air filter needs more frequent service if you are riding in unusually wet or dusty areas hydraulic brake system when disassembling the master cylinder or caliper cylinder always replace the brake fluid check the brake fluid level regularly and fill as required replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years replace the brake hoses every four years or if cracked or damaged 20
- Insp adj 21
- Seat tail cover and fuel tank 21
- Carburetor synchronization 22
- Engine 22
- Insp adj 22
- Carburetor synchronization 23
- Insp adj 23
- Intake vacuum at idle speed 36 38 kpa 270 290 mm hg 23
- Caution 24
- Engine oil level inspection 24
- Insp adj 24
- Engine oil replacement 25
- Insp adj 25
- Caution 26
- Engine oil replacement 26
- Insp adj 26
- Fuel line inspection 27
- Insp adj 27
- Clutch 28
- Order job name part name q ty remarks 28
- Caution 29
- Clutch 29
- Instrument functions 30
- Signal system 32
- Signal system 33
- Yes no 33
- Signal system 34
- Yes no 34
- Signal system 35
- Yes no 35
- Signal system 36
- Yes no 36
- Signal system 37
- Yes no 37
- Circuit diagram 38
- Fuel pump system 38
- Fuel pump circuit operation the ignitor unit includes the control unit for the fuel pump 39
- Fuel pump system 39
- Fuel pump system 40
- Yes no 40
- Fuel pump system 41
- Yes no 41
- Fuel pump system 42
- Warning 42
- Color code 43
- Tdm850 99 wiring diagram 43
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