![Yamaha TW200 (1987-1990) [50/276] Valve clearance adjustment adj](/img/pdf.png)
Yamaha TW200 (1987-1990) [50/276] Valve clearance adjustment adj
![Yamaha TW200 (1987-1990) [50/276] Valve clearance adjustment adj](/views2/1121459/page50/bg32.png)
Содержание
- Tw200 e 1
- Tw200e service manual 1
- Exploded diagram 5
- How to use this manual 5
- Manual format 5
- Notice 5
- Particularly important information 5
- Content 6
- Cool carb 6
- Illustrated symbols refer to the illustration 6
- Illustrated symbols t to 9 are designed as thumb tabs to indicate the chapter s number and 6
- Illustrated symbols to are used to identify the specifications appearing in the text 6
- Illustrated symbols to in the exploded dia gram indicate grade of lubricant and location of lubrication point 6
- Insp eng 6
- Trbl o shtg 6
- Chapter 1 8
- Chapter 2 8
- Contents 8
- General information 8
- Specifications 8
- Table of contents 8
- Chapter 3 9
- Gen info 9
- Insp adj 9
- Periodic inspection and adjustment 9
- Trbl shtg 9
- Chapter 4 10
- Engine overhaul 10
- Carburetion 11
- Chapter 5 11
- Chapter 6 11
- Chassis 11
- Chapter 7 electrical 12
- Chapter 8 13
- Trbl shtg 13
- Troubleshooting 13
- Chapter 1 general information 15
- General information 15
- Identification 15
- Motorcycle identification 15
- Motorcycle identification gen info 15
- Gen info 16
- Important information 16
- Safety information 16
- Important information gen info 17
- Gen info 18
- Special tools 18
- Special tools gen info 20
- Special tools gen info 21
- Gen info 22
- Special tools 22
- Chapter 2 specifications 23
- General specifications 23
- General specifications spec 23
- Specifications 23
- General specifications spec 24
- General specifications spec 25
- Maintenance specifications 26
- Maintenance specifications spec p 26
- Maintenance specifications spec 27
- Maintenance specifications spec 28
- Maintenance specifications spec 29
- Maintenance specifications spe 30
- Maintenance specifications 31
- Tightening torque 31
- Maintenance specifications spe 32
- Maintenance specifications spec 33
- Maintenance specifications spec 34
- Maintenance specifications spec 35
- Maintenance specifications spec 37
- Definition of units 38
- Definition of units spec 38
- General torque specification 38
- General torque specifications 38
- This chart specifies torque for standard fasteners with standard i s o pitch threads torque specifi cations for special components or assemblies are included in the applicable sections of this book to avoid warpage tighten multi fastener assem blies in a crisscross fashion in progressive stages until full torque is reached unless otherwise specified torque specifications call for clean dry threads components should be at room tem perature 38
- Lubricaion points and types of lubes 39
- Lubrication points and type of lubricants 39
- Lubrication points and type of lubricants spec 40
- Lubrication diagrams 41
- Lubrication diagrams 42
- Lubrication diagrams spec 42
- Cable routing 43
- Cable routing spec 43
- Cable routing 44
- Cable routing spec 44
- Cable routing 45
- Cable routing spec 45
- Cable routing 46
- Chapter 3 periodic inspection and adjustments 47
- Introduction 47
- Introduction periodic maintenance 47
- Lubrication intervals 47
- Maintenance interval charts 47
- O o o o 47
- O o o o o 47
- Periodic inspection and adjustment 47
- Periodic maintenance lubrication intervals 47
- This chapter includes all information necessary to perform recommended inspections and adjustments these preventive maintenance procedures if followed will ensure more reliable vehicle operation and a longer service life the need for costly overhaul work will be greatly reduced this information ap plies to vehicles already in service as well as new vehicles that are being prepared for sale all service technicians should be familiar with this entire chapter 47
- 000 km 3 000 mi 2 every 10 000 km 6 000 mi and 3 every 20 000 km 12 000 mi intervals 48
- For farther odometer reading repeat the above maintenance at the period established 1 every 48
- Insp ki adj 48
- Mote ____________________________________________________________________________ 48
- O o o o 48
- O o o o o 48
- Periodic maintenance lubrication intervals 48
- Recommended oil 48
- Engine 49
- Valve clearance adjustment insp adj 49
- Valve clearance adjustment adj 50
- Cam chain adjustment insp adj 51
- Idle speed adjustment 52
- Insp adj 52
- Throttle cable free play adjustment insp 53
- Insp adj 54
- Spark plug inspection 54
- Ignition timing check 55
- Compression pressure measurement 56
- Insp adj 56
- Engine oil level inspection 57
- Insp 03 adj 57
- Engine oil replacement 58
- Insp adj 58
- Engine oil replacement adj 59
- Engine oil replacement 60
- Insp adj 60
- Clutch adjustment insp 61
- Clutch adjustment 62
- Insp adj 62
- Air filter cleaning 63
- Insp km adj 63
- Carburetor joint inspection 64
- Insp adj 64
- Chassis 65
- Front brake adjustment 65
- Fuel line inspection crankcase ventilation hose 65
- Inspection exhaust system inspection 65
- Insp adj 66
- Rear brake adjustment 66
- Brake light switch adjustment 67
- Drive chain slack adjustment 67
- Cautiqn _______________________ 68
- Drive chain lubrication 68
- Insp adj 68
- Insp adj 69
- Steering head adjustment 69
- Front fork oil replacement 70
- Front fork oil replacement 71
- Insp adj 71
- Insp adj 72
- Inspect 72
- Measure 72
- Minimum tire tread depth front and rear 72
- Mm 0 4 in 72
- Out of specification adjust 72
- Tire inflation pressure should be checked and adjusted when the temperature of the tire equals the ambient air temperature tire in flation pressure must be adjusted according to total weight of cargo rider passenger and accessories fairing saddlebags etc if approved for this model and vehicle speed 72
- Tire inspection 72
- Tire pressure 72
- Tire surfaces wear damage replace 72
- Warning 72
- Insp adj 73
- Tightening 73
- Wheel inspection spoke inspection and 73
- Cable inspection and lubrication 74
- Insp adj 74
- Battery inspection 75
- Caution 75
- Caution _________________________ 75
- Electrical 75
- Insp adj 75
- Battery inspection 76
- Insp adj 76
- Fuse inspection 77
- Insp adj 77
- Adjust 78
- Do not use fuses of higher amperage rating than recommended extensive electrical sys tem damage and fire could result from sub stitution of a fuse of improper amperage 78
- Headlight beam adjustment 78
- Headlight beam adjustment headlight bulb replacement 78
- Headlight beam horizontal 78
- Headlight beam vertical 78
- If fuse blows immediately again check circuit 78
- In question 78
- Trical device 78
- Turn on switches to verify operation of elec 78
- Warning 78
- Headlight bulb replacement adj 79
- Chapter 4 engine overhaul 81
- Engine overhaul 81
- Engine removal 81
- Engine removal eng 81
- Engine removal eng 82
- Engine removal eng 83
- Engine removal eng 84
- Disassembly 85
- Disassembly en 86
- Disassembly eng 87
- Disassembly en 88
- Disassembly eng 89
- Disassembly eng 90
- Disassembly eng 91
- Disassembly eng 92
- Disassembly eng 93
- Disassembly eng 94
- Disassembly eng 95
- Disassembly eng 96
- Disassembly eng 97
- Disassembly eng 98
- Inspection and repair 99
- Inspection and repair eng 99
- Inspection and repair en 100
- Inspection and repair eng 101
- Inspection and repair eng 102
- Caution _________________________ 103
- Inspection and repair eng 103
- P n ym 91043 103
- Reface 103
- Use a 30 45 and 60 valve seat cutter 103
- Valve seat 103
- Valve seat cutter 103
- Valve seat refacing steps 103
- When twisting cutter keep and even down ward pressure 4 5 kg to prevent chatter marks 103
- Apply a molybdenum disulfide oil to the valve 104
- Be sure no compound enters the gap be tween the valve stem and guide 104
- Caution ___________________________ 104
- Inspection and repair eng 104
- Install the valve into the cylinder head 104
- Lapping steps apply a coarse lapping compound to the valve 104
- Note _________________________________ when refacing the valve seat or replacing the valve and valve guide the valve seat and valve face should be lapped 104
- Valve face valve seat 104
- Inspection and repair eng 105
- Blue discoloration grooves replace then inspect lubrication system 106
- Cam lobes 106
- Camshaft 106
- Inspect 106
- Inspection and repair eng 106
- Measure 106
- Out of specification replace 106
- Pitting scratches blue discoloration 106
- Replace 106
- Rocker arm and rocker arm shaft 106
- Rocker arm shaft 106
- Spring tilt 106
- Spring tilt a 106
- Inspection and repair eng 107
- Inspection and repair eng 108
- Inspection and repair eng 109
- Inspection and repair eng 110
- Inspection and repair eng 111
- Inspection and repair eng 112
- Inspection and repair eng 113
- Inspection and repair eng 114
- Inspection and repair eng 115
- Inspection and repair en 116
- Inspection and repair eng 117
- Engine assembly and adjustment 118
- Engine assembly and adjustment eng 118
- Engine assembly and adjustment eng 119
- Valve rocker arm and camshaft 119
- Engine assembly and adjustment eng 120
- Crankshaft balancer and crankcase 121
- Engine assembly and adjustment eng 121
- Engine assembly and adjustment eng 122
- Transmission 122
- Engine assembly and adjustment eng 123
- Shifter 123
- Engine assembly and adjustment eng 124
- Engine assembly and adjustment eng 125
- Caution _________________________ 126
- Engine assembly and adjustment eng 126
- Cdi magneto 127
- Engine assembly and adjustment eng 127
- Engine assembly and adjustment eng 128
- Engine assembly and adjustment eng 129
- Engine assembly and adjustment eng 130
- Shift shaft and kick axle 130
- Engine assembly and adjustment eng 131
- Nm 0 m kg 5 ft lb 131
- Primary drive gear balancer gear and oil pump 131
- Engine assembly and adjustment en 132
- Caution _________________________ 133
- Engine assembly and adjustment eng 133
- Engine assembly and adjustment eng 134
- B friction plate wear limit 135
- C clutch plate warpage limit 0 mm 0 08 in 135
- Clutch 135
- D push rod 2 runout limit 135
- Engine assembly and adjustment eng 135
- Mm 0 10 in 135
- Mm 0 2 in 135
- Engine assembly and adjustment eng 136
- Engine assembly and adjustment eng 137
- Engine assembly and adjustment en 138
- Engine assembly and adjustment eng 139
- Piston and cylinder 139
- Engine assembly and adjustment eng ___ 140
- Caution _________________________ 141
- Engine assembly and adjustment en 141
- Caution ___ ______________________ 142
- Engine assembly and adjustment eng 142
- Cylinder head 143
- Engine assembly and adjustment eng 143
- Engine assembly and adjustment eng 144
- Engine assembly and adjustment eng 145
- Engine assembly and adjustment eng 146
- Caution _________________________ 147
- Engine assembly and adjustment eng 147
- Engine assembly and adjustment eng 148
- Carburetion 149
- Carburetor 149
- Carburetor car 149
- Chapter 5 carburetor 149
- Carburetor carb 150
- Carburetor car 151
- Carburetor carb 152
- Carburetor carb 153
- Carburetor car 154
- Caution ___________ ______________ 154
- Carburetor car 155
- Carburetor car 156
- Carburetor car 157
- Chapter 6 chassis 159
- Chassis 159
- Front wheel 159
- Front wheel chas 159
- Nm 9 m kg 65 ft lb 159
- Front wheel chas 160
- Caution _______________________ 161
- Front wheel chas 161
- Front wheel chas 162
- Front wheel chas 163
- Front wheel chas 164
- A tire size 165
- B wheel size 165
- Drive chain slack 30 40 mm 1 1 in 165
- Mm 0 4 in lateral 0 mm 0 2 in 165
- Mt4 0x14 165
- Rear wheel 165
- Rear wheel chas 165
- Vertical 165
- Wheel runout limit 165
- Rear wheel chas 166
- Rear wheel chas 167
- Rear wheel chas 168
- Front fork 169
- Front fork chas 169
- Front fork 170
- Front fork chas 171
- Caution _________________________ 172
- Front fork 172
- Front fork chasefafe 173
- Caution ________________________ _ 174
- Front fork chas 174
- Front fork chase 175
- Front fork chas 176
- Steering and handlebar 177
- Steering and handlebar 178
- Steering and handlebar 179
- Steering and handlebar chas 180
- Steering and handlebar chas 181
- Caution _________________________ 182
- Steering and handlebar chas 182
- Monocross suspension de carbon system 183
- Rear shock absorber and swingarm 183
- Rear shock absorber and swingarm chas 183
- Caution _______________________ 184
- Rear shock absorber and swingarm chas 184
- Rear shock absorber and swingarm chas 185
- Rear shock absorber and swingarm chas 186
- Rear shock absorber and swingarm chas 187
- Rear shock absorber and swingarm 188
- Rear shock absorber and swingarm chas 189
- Rear shock absorber and swingarm chas 190
- Drive chain and sprockets 191
- Drive chain and sprockets chas 191
- Drive chain and sprockets chas 192
- Drive chain and sprockets chas 193
- Caution _________________________ 194
- Drive chain and sprockets 194
- Chapter 7 electrical 196
- Electrical 196
- Tw200t tc circuit diagram 196
- Circuit diagram elec 197
- Color code 197
- 0 0 at 20 c 68 f 198
- 1 0 at 20 c 68 f 5 7 k0 at 20 c 68 f 650 7900 at 20 c 68 f 400 4500 at 20 c 68 f 198
- Electrical components 198
- Electrical components elec 198
- Ignition coil 198
- Pick up coil source coil charging coil 198
- Primary secondary 198
- Specifications resistance 198
- Ignition system 200
- ______________________________ ignition system elec 200
- For the encircled numbers and color codes see 7 2 201
- Ignition system 201
- Note ____________________________________________________________________________ 201
- Ignition system elec 202
- Ignition system elec 203
- Ignition system elec 204
- Ignition system elec 205
- Ignition system elec 206
- Ignition system 207
- Ignition system elec 208
- Electrical starting system 210
- Electrical starting system elec 211
- The encircled numbers and color codes see 7 2 211
- Electrical starting system elec 212
- Electrical starting system elec 213
- Electrical starting system elec 214
- Electrical starting system elec 215
- Commutator diameter wear limit 21 mm 0 3 in 216
- Commutator under cut 216
- Electrical starting system elec 216
- Mm 0 6 in 216
- Starter motor 216
- Electrical starting system elec 217
- Electrical starting system elec 218
- Electrical starting system elec 219
- Electrical starting system elec 220
- Charging system 222
- Charging system elec 223
- For the encircled numbers and color codes see 7 2 223
- Note __________________________________________________________________________ 223
- Charging system 224
- Charging system elec 225
- Lighting system 226
- For the encircled numbers and color codes see 7 2 227
- Lighting system elec 227
- Note ____________________________________________________________________________ 227
- Lighting system 228
- Lighting system 229
- Signal system 230
- Note ____________________________________________ _______________________________ for the encircled numbers and color codes see 7 2 231
- Signal system elec 231
- Signal system elec 232
- Signal system elec 233
- Signal system elec 234
- Signal system 235
- Signal system elec s 236
- Signal system elec 237
- Signal system elec 238
- Chapter 8 troubleshooting 239
- Starting failure hard starting 239
- Starting failure hard starting shtg 239
- Troubleshooting 239
- Starting failure hard starting 240
- Trbl shtg 240
- Poor idle speed performance 241
- Trbl shtg 241
- Poor medium and high speed performance 242
- Trbl shtg 242
- Faulty gear shifting 243
- Trbl shtg 243
- Clutch slipping dragging 244
- Trbl shtg 244
- Improper kicking 245
- Trbl shtg 245
- And front fork malfunction 246
- Faulty brake 246
- Faulty brake front fork oil leakage 246
- Front fork oil leakage and front fork malfunction 246
- Trbl shtg 246
- Instable handling 247
- Trbl q shtg 247
- Faulty signal and lighting system 248
- Trbl shtg 248
- Faulty signal and lighting system 249
- Trbl shtg 249
- Foreword 251
- Supplementary service manual 251
- Caution 253
- Exploded diagram 253
- How to use this manual 253
- Manual format 253
- Notice 253
- Particularly important information 253
- Illustrated symbols j to g are designed as thumb tabs to indicate the chapter s number and content 254
- Illustrated symbols refer to the illustration 254
- Illustrated symbols to are used to identify the specifications appearing in the text 254
- Illustrated symbols to in the exploded dia gram indicate grade of lubricant and location of lubrication point 254
- Contents 256
- Gen info 257
- General information 257
- Motorcycle identification 257
- General specifications 258
- General specifications spec 258
- Specifications 258
- Maintenance specifications 259
- Maintenance specifications spec 259
- Electrical 261
- Circuit diagram 262
- Color code 262
- Charging system elec 264
- For the encircled numbers and color codes see page 6 264
- Note ____________________________________________________________________________ 264
- Charging system 265
- Charging system elec 266
- Lighting system elec 268
- Note ______ ______________________________________________________________________ for the encircled numbers and color codes see page 6 268
- Lighting system 269
- Lighting system elec 270
- Lighting system elec ö 271
- Bsïæsïn 274
- Color code 274
- Tw200eu tw200euc wiring diagram 274
- Tw200t tc wiring diagram 275
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VALVE CLEARANCE ADJUSTMENT ADJ 6 Remove Blind plug Upper and lower T 7 Turn the crankshaft counterclockwise to align the T mark T on the rotor with the crank case cover mark 2 when the piston is at TDC on the compression stroke 8 Measure Valve clearance Use a feeler gauge 1 Out of specification Adjust Valve Clearance Cold Intake 0 05 0 09 mm 0 002 0 004 in Exhaust 0 11 0 15 mm 0 004 0 006 in 9 Adjust Valve clearance Adjustment steps Loosen the locknut T Turn the adjuster in or out using the Valve Adjusting Tool Valve Adjusting Tool P N YM 08035 Turn it Clearance is decreased Turn out Clearance is increased Tighten the locknut while holding the ad juster 7 3 4 Locknut 14 Nm 1 4 m kg 1 0 ft lb
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Ответы 1
Какие шаги нужно выполнить для снятия топливного бака при демонтаже двигателя?
2 года назад