Parsun F20A FWS Руководство по ремонту онлайн [71/106] 142527
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Install piston, connecting rod, piston pin and piston pin circlip
NOTE:
When installing, make sure that the mark on the connecting rod is on the same side as the mark on the
piston crown.
Piston ring installation
1. Install oil ring, 2nd ring and top ring.
NOTE:
Make sure that the mark is toward the piston crown when installing the 2nd ring.
2. Picture of the piston ring gap
Oil ring end gap 1 (lower rail)
Oil ring end gap 2 (expanded ring)
Oil ring end gap 3 (upper rail)
2nd piston ring end gap 4
Top piston ring end gap 5
Piston installation
Use piston slider to install piston, and make sure that the piston crown “UP” is toward the flywheel side.
NOTE:
Apply engine oil to the piston and piston ring side when installing.
Crankshaft installation
1. Install the crankshaft and main bearing to cylinder body. Install oil seal.
NOTE:
Apply grease onto new oil seal before installing.
2. Install connecting rod cover, and tighten the connecting rod bolt to the specified torque.
Tighten torque: First tightening 10 Nm
Second tightening 21Nm
NOTE:
Apply engine oil to moving parts before installing.
UP
1
32
45
65
Содержание
- F15 f9 bm f15 f9 w 1
- Parsun outboard engine service manual 1
- Notice 2
- Emergency start 7
- General information 7
- Identification 7
- Propeller selection 7
- Safety while working 8
- Disassembly and assembly 9
- One time use parts 10
- Pre delivery check 10
- Special tools and detection device 12
- 2 3 4 5 6 7 8 9 10 14
- L 1277 14
- Bracket 15
- Dimension 15
- Drive unit 15
- Fuel and oil 15
- Outboard engine specifications 15
- Performance 15
- Power unit 15
- Specifications 15
- Weight 15
- Item item description item description 16
- Maintenance information 16
- Piston 16
- Piston ring 16
- Power unit 16
- Camshaft 17
- Ignition system 17
- Item description item description 17
- Lower unit item description item description 17
- Charge system item description item description 18
- Part to be tightened part name thread size quantity torque 18
- Power unit 18
- Specified torque 18
- Tightening torque 18
- General torque 19
- Lower unit 19
- Nut a bolt b torque 19
- Upper unit 19
- Maintenance time table 20
- Periodic service 20
- Fuel system 21
- Power unit 21
- Control system 23
- Lower unit 25
- General inspection 26
- Notice 28
- Recoil starter 28
- Explosive drawing 29
- 12 13 14 15 16 17 18 19 20 30
- 29 28 27 26 25 24 23 22 21 31
- 9 8 7 6 5 4 3 2 1 32
- Electric start type 32
- Disassembling 33
- Starter rope replacement 33
- Disassembling and inspection 34
- Assembling 35
- Ignition system 35
- Installation 35
- Notice 35
- Explosive drawing 36
- Remarks descri pti on part no 37
- Spark plug ignition 41
- Wiring diagram 41
- Cdi inspection 42
- Flywheel maintenance 42
- Ignition coil inspection 42
- Spark plug cap 42
- Charge coil inspection 43
- Pulsed coil inspection 43
- Explosive drawing 44
- Fuel system 44
- Gasoline is inflammable and highly volatile liquid its leakage can cause fire and explosion don t start the engine before all joints of the fuel system are connected or installed when completing all maintenance steps force short time pressure to the fuel system to check for leakage 44
- Notice 44
- 20 21 22 45
- 13 12 11 47
- 4 3 2 1 47
- 121314 48
- 2 3 4 5 48
- Electric start type 49
- Fuel joint removal and inspection 50
- Fuel pump removal and inspection 50
- Throttle connecting rod adjustment 50
- Filter inspection 51
- Explosive drawing 52
- Notice 52
- Power unit 52
- To avoid accidental start of outboard engine during maintenance please take enough safety measures to disconnect the ignition system for instance remove the engine stop lanyard from engine stop switch assembly and remove spark plug cap from spark plug 52
- 4 3 2 1 53
- 17 18 19 57
- 7 8 34 57
- Compression pressure inspection 60
- Special tools 60
- Disassembling power unit 61
- Oil pressure inspection 61
- Oil pressure switch inspection 61
- Belt pulley and timing belt 62
- Disassembling and inspection cylinder cover 63
- Crankcase 67
- Full installation 70
- Explosive drawing 74
- Top cowling 74
- Upper unit 74
- Bottom cowling 76
- Explosive drawing 76
- F15 05000001 78
- F15 05000002 78
- F15 05000009 78
- F15 05000021 78
- F15 05000033 78
- Gb t5783 mx35 78
- Gb t7583 m6x20 78
- 5 4 3 2 1 81
- Explosive drawing 81
- Steering handle 81
- 2 3 4 5 6 7 8 9 85
- Bracket 85
- Explosive drawing 85
- Disassembling and inspection 1 remove limitative rod and bolt m6x145 2 remove nut and bolt of tilt stopper plate and remove the tilt stopper plate 89
- Explosive drawing 91
- Upper unit 91
- Explosive drawing 93
- Lower unit 93
- Water pump assembly 93
- Disassembling and inspection 1 remove water pump fixed plate 2 remove water pump housing 3 remove impeller and water pump inner shell 4 remove woodruff key and outer plate 5 check water pump housing and outer plate for crack crank or damage replace if necessary 6 check inner water pump inner shell and impeller for crack deform burn or damage replace if necessary 94
- Explosive drawing 95
- Lower unit 95
- T1 m1 m2 104
- Common troubles and solutions 105
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