ABAC А39В/90 CT4 [15/90] Preserve this handbook for future reference

ABAC А39В/90 CT4 [15/90] Preserve this handbook for future reference
17
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Preserve this handbook for future reference
PRECAUTIONS
1
The ACOUSTIC PRESSURE’s value measured at 4 m in free field
corresponds to the ACOUSTIC POWER’s value stated on the yellow label
located on the compressor, minus 20 dB.
THINGS TO DO
•The compressor must be used in a suitable environment (well
ventilated with an ambient temperature of between +5°C and +40°C)
and never in places affected by dust, acids, vapors, explosive or
flammable gases.
•Always maintain a safety distance of at least 4 meters between the
compressorandtheworkarea.
•Anycoloringofthebeltguardsofthecompressorduringpaintingoperations
indicatesthatthedistanceistooshort.
•Inserttheplugoftheelectriccableinasocketofsuitableshape,voltage
andfrequencycomplyingwithcurrentregulations.
•For 3-phase versions, have the plug fitted by a qualified electrician
accordingtolocalregulations.Whenstartingthecompressorforthefirst
time, check the correct direction of rotation and that this matches the
direction indicated by thearrow on the belt guard (versions with plastic
protection)oronthemotor(versionswithmetalprotection).
•Useextensioncableswithamaximumlengthof5metersandofsuitable
cross-section.
•Theuseofextensioncablesofdifferentlengthandalsoofadaptersand
multiplesocketsshouldbeavoided.
•Alwaysusetheswitchofthepressureswitchtoswitchoffthecompressor
orusetheswitchoftheelectricpanelformodelsequippedwiththis.Never
switchoffthecompressorbypullingoutthepluginordertoavoidrestart
withpressureinthehead.
•Alwaysusethehandletomovethecompressor.
•Whenoperating,the compressormustbe placedona stable,horizontal
surfacetoguaranteecorrectlubrication.
• Position the compressor at least50 cm fromthe wall topermit optimal
circulationoffreshairandtoguaranteecorrectcooling.
THINGS NOT TO DO
•Neverdirectthejetofairtowardspersons,animalsoryourbody.(Always
wearsafetygogglestoprotectyoureyesfromflyingobjectsthatmaybe
liftedbythejet).
•Neverdirectthejetofliquidssprayedbytoolsconnectedtothecompressor
towardsthecompressor.
•Neverusetheapplianceinyourbarefeetorwithwethandsorfeet.
•Neverpullthepowercabletopulltheplugoutofthesocketortomovethe
compressor.
•Neverleavethe applianceexposedto adverseweatherconditions (rain,
sun,fog,snow).
•Nevertransportthecompressorwiththereservoirpressurized
•Neverweld or machine the reservoir.In the case of faultsor corrosion,
replaceitcompletely.
•Neverallowinexpert personstouse thecompressor.Keep childrenand
animalsawayfromtheworkarea.
•Neverpositionflammableornylonorfabricarticlesclosetoand/oronthe
compressor.
•Never clean the compressor with flammable liquids or solvents. Clean
witha damp cloth only,after making sure that you haveunplugged the
compressor.
•Thecompressorisdesignedonlytocompressairandmustnotbeusedfor
anyothertypeofgas.
•The compressed air produced by the compressor cannot not be used
for pharmaceutical, food or hospital purposes except after particular
treatments.Itisnotsuitableforfillingtheairbottlesofscubadivers.
•Neveruse the compressor without guards (belt guard) and never touch
movingparts.
THINGS YOU SHOULD KNOW
•To avoid overheating of the electric motor, this compressor is
designed for intermittent operation as indicated on the dataplate(for
example,S3-50means5minutesONand5minutesOFF).Inthecaseof
overheating,thethermalcutoutofthemotortrips,automaticallycuttingoff
thepowerwhenthetemperatureistoohighduetoexcesscurrenttake-
off.
•To facilitate machine restart, it is important not only to carry out the
operations indicated but also to set the button of the pressure switch,
returning this to the OFF position and then ON again (figures 1a-1b).
•Onsingle-phaseversions,presstheresetbuttonontheterminalboxofthe
motor(fig. 2).
•On 3-phase versions, operate manually on the button of the pressure
switch,returningthistotheONposition,orpressthebuttonofthethermal
cutoutinsidetheboxoftheelectricpanel(figures 3a-3b-3c).
•Thesingle-phaseversionsarefittedwithapressureswitchequippedwith
adelayedclosingairventvalve(orwithavalvelocatedonthecheckvalve)
thatfacilitatesmotorstart-up;thereforeafew-secondjetofairfromthis,
withthereservoirempty,istobeconsiderednormal.
•Toguaranteemachinesafety,allthecompressorsarefittedwithasafety
valvethatisactivatedinthecaseoffailureofthepressureswitch(fig. 4).
•All two-stage compressors are equipped with safety valves on the air
deliverymanifoldtothereservoirandontheconnectionhosebetweenthe
lowandhighpressurelocatedonthehead.Theseareactivatedinthecase
ofmalfunctioning(fig. 5).
•When connecting an air-powered tool to a hose of compressed air
suppliedbythecompressor,interruptionoftheflowofairfromthehoseis
compulsory.
•Useofthecompressedairforthevariouspurposesenvisaged(inflation,
air-powered tools, painting, washing with water-based detergents only,
etc.)requiresknowledgeofandcompliancewiththerulesestablishedfor
eachindividualuse.
START-UP AND USE
2
•Fitthewheelsandfoot(orthecasterwheelformodelsthatarefittedwith
this)accordingtotheinstructionsprovidedinthepackaging.Forversions
withfixedfeet,assemblethefrontbracketkitorthevibration-dampersif
furnished.Checkthattheratingdatamatchtheeffectivecharacteristicsof
thesystem(voltageandpower).
•Check for correspondence between thecompressor platedata with the
actual specifications of the electrical system.A variation of ± 10% with
respectoftheratedvalueisallowed.
•Insertthepowerpluginasuitablesocketcheckingthatthebuttonofthe
pressure switch located on the compressor is in the “O” (OFF) position
(figures 6a-6b-6c-6d).
•Forthe3-phaseversions,connecttheplugtoapanelprotectedbysuitable
fuses.
•For the versions fitted with electric panel (“Tandem” control units or
delta/starstarters)haveinstallationandconnections(tothemotor,tothe
pressure switch and to the electrovalve if any) carried out by qualified
personnel.
•Checktheoillevelusingthesightglassandifnecessaryunscrewthevent
plugandtopup.(figures 7a-7b).
•Atthispoint,thecompressorisreadyforuse.
•Operatingontheswitchofthepressureswitch(ortheselectorforversions
withelectricpanel,(figures 6a-6b-6c-6d),thecompressorstarts,pumping
airinthereservoirthroughthedeliveryhose.On2-stageversions,airis
suckedintotheso-calledlowpressurecylinderlinerandprecompressed.
It is then routed, through the recirculation hose, into the so-calledhigh
pressurelinerandthenintothereservoir.Withthisworkcycle,itispossible
toreachhigherpressure,withavailabilityofairat11bar(15barforspecial
machines).
•Onreachingmaximumoperatingpressure(factory-setduringtesting),the
compressorstops,ventingtheexcessairpresentintheheadandinthe
deliveryhosethroughavalvelocatedunderthepressureswitch(indelta/
star versions, through an electrovalve that is activated when the motor
stops).
•The absence of pressure in the head facilitates subsequent restart.
Whenairisused,the compressorrestartsautomaticallywhen thelower
calibration value is reached (approx. 2 bar between upper and lower).
Thepressureinsidethereservoircanbecheckedonthegaugeprovided
(fig. 4).
•Thecompressor continues to operate automatically with this workcycle
untilthepositionoftheswitchofthepressureswitch(oroftheselectorof
theelectricpanel)figures6a-6b-6c-6d)ismodified.Tousethecompressor
again, wait at least 10seconds after thishas beenswitched offbefore
restarting.
•In the versions with electric panel, thepressure switch mustalways be
alignedwiththeI(ON)position.
•Intandemversions,the controlunitprovided permitsuseof onlyoneof
thetwo compressor groups (ifnecessary alternatively) or of bothat the
sametimeaccordingtorequirements.Inthissecondcase,start-upwillbe
differentiatedslightlytoavoidexcessivelyhighcurrenttake-offatstart-up
(timedstarting).
•Onlythewheel-mounted compressorsarefitted withapressure reducer
(intheversionswithfixedfeet,itisusuallyinstalledontheuseline).Air

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