Airwell MQL 15 [34/40] English
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9.3 Refrigerant charge
Do not inject refrigerant liquid into the LP
side of the circuit. Be very careful, and
charge the circuit properly. If the charge is
insufficient, the efficiency of the unit will be
lower than expected. In the worst of cases
the LP pressure switch may be activated, re-
sulting in the halting of the unit.
In the presence of an excess charge, the
condensing pressure will rise (in the worst
of cases, the HP pressure switch may be ac-
tivated, resulting in the stop of the equip-
ment), and the consumption will increase as
well.
It is strictly forbidden to use the compressor
as a vacuum pump to drain the plant.
Fill the refrigeration circuit after it has been drained
for maintenance purposes (leaks, replacement of the
compressor etc.). The amount of the charge is indi-
cated on the plate affixed to the unit.
Before refilling, it is important to drain and de-hy-
drate the circuit, thus obtaining a minimum abs. pres-
sure value of 50 Pa.
Inject the refrigerant fluid before removing the vacu-
um, then fill the circuit up to 90% of the total gas re-
quirement (in liquid form). The appliance must be
filled.
It is recommended to connect the refrigerant cylinder
to the filling valve, and to arrange it in such a way as
to inject only liquid refrigerant.
Then start the compressor and let the gas flow from
the cylinder, until charging operation is done.
9.4 Compressor
Compressors are delivered with the necessary
charge of lubricating oil. During normal operation,
this charge is sufficient for the whole life of the unit,
providing that the efficiency of the refrigeration cir-
cuit is satisfactory and if it has not been overhauled.
If the compressor needs to be replaced (following a
mechanical failure or if burnt), contact one of Itelco-
Clima’s Service Centers.
Compressors use polyester oil. During
maintenance operations on the compressor,
or if you have to open the refrigerant circuit
in any point, remember that this type of oil
is highly hygroscopic, and accordingly it is
important that it is not left exposed to the
weather for prolonged periods, as this
would require the replacement of the oil.
In a few cases, the polyester oil may be pre-
sent also in R22 units (a refrigerant that can
be used also in extra UE countries).
9.5 Condenser
The condenser’s coils consist of copper pipes and
aluminium fins. To ensure the effective and correct
operation of the condenser coils, it is important to
keep the condenser’s surface perfectly clean, and to
check that there is no foreign matter, such as leafs,
wires, insects, waste etc. If the coil becomes dirty,
there is an increase in the absorption of electric ener-
gy. Furthermore, the maximum pressure alarm may
be activated and may halt the unit.
Be careful not to damage the aluminium fins
during cleaning.
The condenser must be cleaned with a LP com-
pressed air jet, parallel to the aluminium fins, in the
direction opposite to the air circulation.
To clean the coil you can use also a vacuum cleaner,
or a jet of water and soap.
9.6 Fans
The fans of the condenser, of axial type, are com-
plete with impeller with aerodynamic profile blades
and a cylindrical nozzle. The motor’s bearings are
lubricated forever.
9.7 Dehydrating filter
The refrigeration circuits are provided with dehydrat-
ing filters (MQL-MQH 4-8).
The filter clogging is marked by the presence of air
bubbles in the sight glass, or by the difference be-
tween the temperatures measured downstream from
and upstream of the drying filter. If, once the car-
tridge has been cleaned, the problems persist, it
means that the appliances has lost part of the refrig-
erant charge in one or more points, that must be
identified and serviced.
Page 33
English
Maintenance
Manuale MQL-MQH 10.6.2005 12:26 Pagina 33
Содержание
- Mql mqh 4 17 1
- Dismantling demolition and scrapping 2
- English 2
- Foreword 2
- General description 2
- Installation 2
- Maintenance 2
- Minichiller control 2
- Safety 2
- Spare parts 2
- Start up 2
- Table of contents 2
- Technical data 2
- Transport lifting and positioning 2
- Troubleshooting 2
- An introduction to the manual 3
- Emergency stop normal stop 3
- Foreword 3
- Introduction 3
- Warranty 3
- Definitions 4
- English 4
- Foreword 4
- Safety 4
- Access to the unit 5
- General precautions 5
- Precautions against residual risks 5
- Safety 5
- English 6
- Precautions during maintenance operations 6
- Safety 6
- Aus outlet 7
- Ein inlet 7
- Entrée entrata 7
- Safety 7
- Safety labels 7
- Sortie uscita 7
- English 8
- Safety 8
- Safety regulations 8
- Safety 9
- English 10
- Safety 10
- Anchoring 11
- Inspection 11
- Storage 11
- Transport lifting and positioning 11
- Unit handling 11
- English 12
- Installation 12
- Installation advices 12
- Fixing dimensions 13
- Installation 13
- Maintenance access 13
- English 14
- Installation 14
- Safety differential pressure switch 14
- Water connections 14
- Water piping 14
- Draining the defrosting waste water for heat pump unit only 15
- Hydraulic connection 15
- If the terminal unit is on a lower level than the mql mqh water chiller make sure the water pressure in the chiller is at least 0 bar 15
- Installation 15
- Page 14 15
- Pressure drop in tubes and accessories 15
- Principle diagram of water circuit 15
- Tabella n 2 15
- Table n 1 15
- The grey area shows pressure drop in mm of water gauge m and the velocity in m s recommended for various flows and diameters intermediate values are determined through interpo lation values outside the grey area correspond to exces sive pressure drops and should be avoided table n 2 shows the equivalent length pipe with the same diameter of a few common accessories for this type of installation 15
- The heat pump units must be installed in positions where the defrosting water cannot create any dam age 15
- The mql mqh are to be connected with the termi nal units such as fan coil units cassettes or wall mounted units each terminal unit connected with the mql mqh water chiller and provided with its own control is therefore completely independent of the chiller see diagram of principle on the left 15
- The water inlet outlet fittings shall conform to the in structions provided by the plates affixed neat the connection points 15
- To determine the appropriated pipe section see table n 1 which shows the values of pressure drop for various water flows and the diameter of stan dard copper pipes for hydraulic installations 15
- When heat pump units work in heating mode dur ing defrosting cycles they may discharge water from the base 15
- Electrical connections 16
- English 16
- Installation 16
- Power supply 16
- Preliminary check 17
- Start up 17
- Checking the operation 18
- Delivery to the customer 18
- English 18
- Start up 18
- Before start up 19
- Control system 19
- Minichiller control 19
- Operating instructions 19
- Starting and using the unit 19
- Alarms table 20
- An anomalous noise in the compressor 20
- Control system 20
- English 20
- Failure diagnostics 20
- If the unit is powered by 3 phase current it is essential that the compressor turns in the correct direction the direction of rotation of scroll compressors is fixed the direction of rotation is wrong when while the unit is working you can feel 20
- If you exchange the connections of two out of three phases the compressor inverts the direc tion of rotation and these phenomena disappear suddenly 20
- In case of summer winter switching through re mote contact the unit will operate in cool ing mode when this contact is closed and in heating mode when it is open 20
- Meaning possible cause corrective action 20
- The lack of the correct differential between dis charge pressure and suction pressure i e if the discharge pressure is just above the suc tion pressure 20
- General description 21
- General specifications 21
- Introduction 21
- Air exchanger 22
- Compressors 22
- Coolant circuit 22
- English 22
- General description 22
- Water exchanger 22
- General description 23
- Outline refrigerator mqh hp 4 8 23
- Outline refrigerator mql 10 17 23
- Page 22 23
- English 24
- General description 24
- Outline refrigerator mqh 10 17 24
- Page 23 24
- Page 24 25
- Technical data 25
- English 26
- Page 25 26
- Technical data 26
- Page 26 27
- Technical data 27
- English 28
- Page 27 28
- Technical data 28
- Electrical data compressors 29
- Page 28 29
- Technical data 29
- Unit electrical data 29
- English 30
- Fans electrical data 30
- Page 29 30
- Technical data 30
- Mql mqh 10 17 31
- Mql mqh 4 8 31
- Overall dimensions 31
- Page 30 31
- Technical data 31
- Clearences 32
- English 32
- Technical data 32
- General requirements 33
- Maintenance 33
- Planned maintenance 33
- Compressor 34
- Condenser 34
- Dehydrating filter 34
- English 34
- Maintenance 34
- Refrigerant charge 34
- Evaporator 35
- Maintenance 35
- Thermostatic expansion valve only mql mqh 4 8 35
- English 36
- Troubleshooting 36
- Troubleshooting 37
- English 38
- Oil for compressors 38
- Spare part list 38
- Spare parts 38
- Wiring diagrams 38
- Dismantling demolition and scrapping 39
- Generalities 39
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