![Carrier 38AUZA08 [2/40] Installation guideline](/img/pdf.png)
Carrier 38AUZA08 [2/40] Installation guideline
![Carrier 38AUZA08 [2/40] Installation guideline](/views2/1427905/page2/bg2.png)
2
INSTALLATION GUIDELINE
Replacement /Retrofit – R22 to Puron
®
Replacement/retrofit installations require change-out of
outdoor unit, metering device, and filter driers. Change-out of
indoor coil (evaporator) and interconnecting tubing is
recommended.
Existing evaporator coil – If the existing evaporator coil may
be re-used, check with the coil manufacturer to verify the coil
construction is suitable for operation with the higher pressures
of Puron
®
(R-410A). Also determine if the existing TXV valve
is compatible with R-410A, replace if necessary. The minimum
factory test pressure rating must be 1725 kPa (250 psig).
Existing coil will need to be purged with Nitrogen to remove as
much mineral oil as possible to eliminate cross contamination
of oils.
Acid test – If the existing system is being replaced because of a
compressor electrical failure, assume acid is in system. If
system is being replaced for any other reason, use an approved
acid test kit to determine acid level. If even low levels of acid
are detected, install a 100 percent activated alumina suction-
line filter drier in addition to the replacement liquid-line filter
drier. Remove the suction line filter drier as soon as possible,
with a maximum of 72 hr of operation. Recommendation:
Install a ball valve in the liquid line at the filter drier location
when installing a suction filter in the suction line (to facilitate
evacuation of the system’s low side when suction filter-drier is
removed).
Installation –
1. Remove the existing evaporator coil or fan coil and install
the replacement coil when appropriate.
2. Drain oil from low points and traps in suction line tubing
(and hot gas bypass tubing if appropriate) and evaporator
if they were not replaced. Removing oil from evaporator
coil may require purging of the tubing with dry nitrogen.
3. Unless indoor unit is equipped with a Puron® approved
metering device, change the metering device to a thermal
expansion valve (TXV) designed for Puron® (R-410A).
4. Remove the existing outdoor unit. Install the new outdoor
unit according to these installation instructions.
5. Install a new field-supplied liquid-line filter drier at the
indoor coil just upstream of the TXV or fix orifice
metering device.
6. If a suction line fil.ter-drier is also to be installed, install
the suction line filter-drier immediately upstream of the
suction line service valve at the outdoor unit. Note the
recommendation above regarding use of ball valve in the
liquid line.
7. If required, install a 100% activated alumina suction line
filter drier at the outdoor unit.
8. Evacuate and charge the system according to the
instructions in this installation manual.
9. Operate the system for 10 hr. Monitor the pressure drop
across the suction line filter drier. If pressure drop
exceeds 21kPa (3 psig), replace suction-line and
liquid-line filter driers. Be sure to purge system with dry
nitrogen and evacuate when replacing filter driers.
Continue to monitor the pressure drop across suction-line
filter drier. Repeat filter changes is necessary. Never leave
suction-line filter drier in system longer than 72 hr.
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal injury
or death.
Before performing service or maintenance operations on
unit, always turn off main power switch to unit and install
lockout tag. Unit may have more than one power switch.
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could cause personal injury,
death and/or equipment damage.
Puron® (R-410A) refrigerant systems operate at higher
pressures than standard R-22 systems. Do not use R-22
service equipment or components on Puron refrigerant
equipment.
PERSONAL INJURY AND ENVIRONMENTAL
HAZARD
Failure to follow this warning could cause personal injury
or death.
Relieve pressure and recover all refrigerant before system
repair or final unit disposal.
Wear safety glasses and gloves when handling refrigerants.
Keep torches and other ignition sources away from
refrigerants and oils.
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care
and wear appropriate protective clothing, safety glasses and
gloves when handling parts and servicing 38AU units.
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Never install suction-line filter drier in the liquid-line of a
Puron
®
system.
Содержание
- Air cooled condensing units 50 hz with puro 1
- Contents 1
- Installation start up and service instructions 1
- R 410a refrigerant sizes 07 14 1
- Safety considerations 1
- Installation 2
- Installation guideline 2
- Replacement retrofit r22 to puro 2
- Fig 1 38au 07 14 unit dimensions 3
- Table 1a physical data 38auz 07 08 units 50 hz english 4
- Table 1b physical data 38auz 07 08 units 50 hz si 5
- Table 2a physical data 38aud 12 14 units 50 hz english 6
- Table 2b physical data 38aud 12 14 units 50 hz si 7
- 8 a u z a 0 7 a 0 g 9 0 a 0 a 0 8
- Fig 2 model number nomenclature 8
- Fig 3 serial number nomenclature 8
- Consider system requirements 9
- Installation 9
- Jobsite survey 9
- Matching 38au model to evaporator coil 9
- Slab mount 9
- Step 1 plan for unit location 9
- Step 2 complete pre installation checks 9
- Step 3 prepare unit mounting support 9
- Step 4 rig and mount the unit 9
- Check 38au model with evaporator coil con nections confirm before installation of unit that the evaporator coil connections are consistent with this 38au model see table 3 on page 9 determine refrigerant line sizes select the recommended line sizes for 38auz and 38aud unit from the appropriate tables determine the linear length of interconnecting piping required between the outdoor unit and indoor unit evaporator consider and identify also the arrangement of the tubing path quantity and type of elbows in both lines liquid line solenoid size filter drier and any other refrigeration specialties located in the liquid line refer to the indoor unit installation instructions for additional details on refrigeration specialties devices determine equivalent line length adjustments for path and components and add to linear line lengths see table 4 equivalent lengths for common fittings for usual fitting types also identify adjustments for refrigeration specialties refer to part 3 of the carrier 10
- Faces plywood sheets may be placed against the sides of the unit behind cables run cables to a central suspension point so that the angle from the horizontal is not less than 45 degrees raise and set the unit down carefully if it is necessary to roll the unit into position mount the unit on longitudinal rails using a minimum of 3 rollers apply force to the rails not the unit if the unit is to be skidded into position place it on a large pad and drag it by the pad do not apply any force to the unit raise from above to lift the unit from the rails or pad when unit is in its final position after the unit is in position remove all shipping materials and top crating 10
- Important a refrigerant receiver is not provided with the unit do not install a receiver 10
- Important do not bury refrigerant piping underground 10
- Liquid lift a liquid lift condition exists when the outdoor unit is located below the indoor evaporator unit and liquid flows vertically up in a portion of the liquid line the vertical column of liquid reduces the available state point subcooling at the evaporator coil s thermal expansion valve this effect reduces the length of liquid lift feet of elevation that a liquid line size can accommodate longer linear tube lengths will also reduce the amount of liquid lift possible check tables 5 38auz and 6 38aud for maximum liquid lift capabilities for line sizes reselect the liquid line tube size if necessary if maximum available tube size cannot provide the required lift distance on this installation relocate the outdoor unit to reduce the equivalent line length or the lift requirement suction riser a suction riser condition exists when the outdoor unit is located above the indoor evaporator unit and suction vapor must flow vertically up to return to the compressor oil return is a concern 10
- Provide safety relief the 38au unit is provided with a fusible joint in the suction line in accordance with applicable ul standards for pressure relief if local codes dictate an additional safety relief device purchase locally and install locally installation will require the recovery of the factory shipping charge before the factory tubing can be cut and the supplemental relief device is installed model 38aud has two separate refrigeration systems if required each circuit will require a field supplied installed supplemental relief device 10
- Step 5 complete refrigerant piping connections 10
- Table 4 equivalent lengths for common fittings ft 10
- Table 5 38auz 07 08 piping recommendations single circuit unit 11
- Table 6 38aud 12 14 piping recommendations two circuit unit 11
- Table 7 38au maximum suction pipe size 11
- Alc 066208 amg 24 50 60 hmi 1tt3 provided with unit see table 8 13
- Alc 066209 amg 24 50 60 hmi 1tt4 13
- Alc 066212 amg 24 50 60 hmi 1tt5 13
- Aud units require two sets of parts 13
- Dual circuit coil piping configuration for single compressor condensing units 13
- Fig 7 location of sight glass es and filter driers typical 38auz systems 13
- Legend txv thermostatic expansion valve 13
- Liquid line size in liquid line solenoid valve llsv llsv coil sight glass filter drier 13
- Refer to table 9 for recommendations on refrigeration specialties in some applications depending on space and convenience re quirements it may be desirable to install 2 filter driers and sight glasses in a single circuit application one filter drier and sight glass may be installed at a locations in fig 7 or 2 filter driers and sight glasses may be installed at b locations select the filter drier for maximum unit capacity and minimum pressure drop complete the refrigerant piping from the indoor unit to the outdoor unit before opening the liquid and suction lines at the outdoor unit install liquid line solenoid valve it is recommended that a solenoid valve be placed in the main liquid line see fig 7 between the condensing unit and the evaporator coil locate the solenoid valve at the outlet end of the liquid line near the evaporator coil connections with flow direction arrow pointed at the evaporator coil refer to table 9 a liquid line solenoid valve is required when the liquid line leng 13
- Single circuit coil piping configuration for single compressor condensing units 13
- Table 9 refrigerant specialities part numbers 13
- Step 6 install accessories 14
- Step 7 complete electrical connections 14
- Convenience outlets 15
- Units with disconnect option 15
- Units without disconnect option 15
- Installing weatherproof cover 16
- 230 3 60 380 420 10 74 10 74 270 0 2 25 30 27 30 18
- 230 3 60 380 420 7 51 7 51 270 0 2 19 25 21 30 18
- 3 50 380 420 12 101 270 0 2 16 25 19 30 18
- 3 50 380 420 9 64 270 0 2 13 20 15 25 18
- Determine maximum deviation from average voltage ab 227 224 3 v bc 231 227 4 v ac 227 226 1 v maximum deviation is 4 v determine percent of voltage imbalance 18
- Ergize economizer control relay and electric heater contactors or relays maximum available power is 20 va check concur rent loadings by external control devices if the maximum con current loading exceeds 20 va purchase and install the accesso ry transformer relay package available for 208 230 and 460 v units control transformer tran3 provides control power through terminals a1 9 and a2 10 to c for liquid line solenoids maximum available power is 40 va these outputs are switched on off by the solenoid valve relays 18
- Example supply voltage is 230 3 60 18
- External devices the 38au control transformers provide 24 v nec class 2 power sources to energize external control de vices these devices will include the indoor fan motor contac tor or control relay these devices may also include liquid line solenoid valve two on 38aud model economizer con trol relay supplemental electric heater contactors or control re lays and other devices selected by system designer control transformer tran1 provides control power through terminal r to c on the ctb s field connection terminal strip for supply fan motor interlock this source may also be used to en 18
- Full load amps 18
- Locked rotor amps 18
- Maximum overcurrent protection 18
- Minimum circuit amps 18
- National electrical code 18
- Rated load amps 18
- Table 11 electrical data 38auz 07 08 60 hz units 18
- Table 12 electrical data 38aud 12 14 60 hz units 18
- This amount of phase imbalance is satisfactory as it is below the maximum allowable 2 important if the supply voltage phase imbalance is more than 2 contact your local electric utility company immediately 18
- Au units 19
- Compressor overload 19
- Compressor rotation 19
- Pre start up 19
- Preliminary charge 19
- Preliminary checks 19
- Start up 19
- System check 19
- Turn on crankcase heater 19
- Adjust refrigerant charge 20
- Advanced scroll temperature protection astp 20
- Final checks 20
- Start unit 20
- Base unit controls indoor supply fan 26
- Cooling unit with economizer 26
- Cooling unit without economizer 26
- Heating 26
- Operating sequence 26
- Quarterly inspection and 30 days after initial start 26
- Routine system maintenance 26
- Seasonal maintenance 26
- Compressor oil 27
- Factory high flow access ports 27
- Field refrigerant access ports 27
- Liquid line filter drier 27
- Refrigeration system 27
- Seat core 27
- Service 27
- Servicing systems on roofs with synthetic materials 27
- Comfort alert diagnostic module 28
- Table 13 led status codes 29
- Advanced scroll temperature protection astp see advanced scroll temperature protection astp on page 21 30
- Compressor overtemperature protection ip a thermostat installed on the compressor motor wind ing reacts to excessively high winding temperatures and shuts off the compressor crankcase heater the heater minimizes absorp tion of liquid refrigerant by oil in the crankcase during brief or extended shutdown periods the main disconnect must be on to energize the crankcase heater 30
- Compressor protection 30
- Crankcase heater 30
- Each fan is supported by a formed wire mount bolted to the fan deck and covered with a wire guard fan motors have permanently lubricated bearings 30
- Fan motors have sealed bearings no provisions are made for lubrication compressor has its own oil supply loss of oil due to a leak in the system should be the only reason for adding oil after the system has been in operation 30
- High pressure switch 30
- Important never open any switch or disconnect that energizes the crankcase heater unless unit is being serviced or is to be shut down for a prolonged period after a pro longed shutdown on a service job energize the crankcase heater for 24 hours before starting the compressor 30
- Low pressure switch 30
- Lubrication 30
- Outdoor fans 30
- Table 14 cadm troubleshooting 30
- The 38au high pressure switch is stem mounted on the discharge line the switch is a fixed non adjustable type 30
- The 38au low pressure switch is stem mounted on the suction line switches are all fixed non adjustable type 30
- The heater prevents refrigerant migration and compressor oil dilution during shutdown when ever compressor is not operating the heater is wired to cycle with the compressor the heater is off when compressor is run ning and on when compressor is off the crankcase heater will operate as long as the power circuit is energized 30
- Condenser fans 31
- Fig 27 typical exterior single circuit unit 38auz 08 shown 31
- Fig 28 typical interior single circuit unit 38auz 08 shown 31
- Service valves 31
- Condenser fans 32
- Fig 29 typical exterior two circuit unit 38aud 14 shown 32
- Fig 30 typical interior two circuit unit 38aud 14 shown 32
- Service valves 32
- Fastener torque values 33
- Novation coil cleaning and maintenance 33
- Repairing novation condenser tube leaks 33
- Replacing novation condenser coil 33
- Service parts 33
- Troubleshooting 34
- Troubleshooting cont 35
- Air conditioner and heat pump with puro 36
- Appendix a 36
- Appendix b 36
- Quick reference guide 36
- Wiring diagram list 36
- Appendix c 37
- Mm 10 in 37
- Motormaster sensor locations 37
- Sensor 37
- Catalog no 38au c01si 38
- I preliminary information 39
- Ii pre start up 39
- Iii start up start up checklist 39
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