Carrier 38AUZA14 Руководство по обслуживанию онлайн
Installation, Start-Up and
Service Instructions
CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION GUIDELINES. . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
Step 1 – Plan for Unit Location . . . . . . . . . . . . . . . . . . . 9
Step 2 – Complete Pre-Installation Checks. . . . . . . . . . 9
Step 3 – Prepare Unit Mounting Support . . . . . . . . . . 9
Step 4 – Rig and Mount the Unit . . . . . . . . . . . . . . . . . . 9
Step 5 – Complete Refrigerant Piping Connections
. . 10
Step 6 – Install Accessories. . . . . . . . . . . . . . . . . . . . . . 14
Step 7 – Complete Electrical Connections . . . . . . . . . 14
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
System Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Turn On Crankcase Heater . . . . . . . . . . . . . . . . . . . . . . 19
Preliminary Charge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 -25
38AU Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
OPERATING SEQUENCE. . . . . . . . . . . . . . . . . . . . . . . . . . 26
Indoor (Supply) Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Cooling, Unit Without Economizer . . . . . . . . . . . . . . . . 26
Cooling, Unit With Economizer . . . . . . . . . . . . . . . . . . . 26
Heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
ROUTINE SYSTEM MAINTENANCE. . . . . . . . . . . . . . . 26
Quarterly Inspection (and 30 days after initial start)
. . 26
Seasonal Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 26
SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 - 33
Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . 27
Compressor Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Servicing Systems on Roofs with
Synthetic Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Liquid Line Filter Drier . . . . . . . . . . . . . . . . . . . . . . . . . 27
Filed Refrigerant Access Ports . . . . . . . . . . . . . . . . . 27
Factory High-flow Access Ports . . . . . . . . . . . . . . . . 27
Comfort Alert Diagnostic Module. . . . . . . . . . . . . . . 28
Crankcase Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Compressor Protection. . . . . . . . . . . . . . . . . . . . . . . . . . 30
Low-Pressure Switches . . . . . . . . . . . . . . . . . . . . . . . . . 30
High-Pressure Switches. . . . . . . . . . . . . . . . . . . . . . . . . 30
Outdoor Fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
NOVATION™ Coil Cleaning and Maintenance . . . . 33
Repairing NOVATION Condenser Tube Leaks . . . . 33
Replacing NOVATION Condenser Coil . . . . . . . . . . 33
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
Fastener Torque Values . . . . . . . . . . . . . . . . . . . . . . . 333
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . 34 -35
APPENDIX A
Air Conditioner and Heat Pump with Puron
®
–
Quick Reference Guide . . . . . . . . . . . . . . . . . . . . . . . 36
APPENDIX B
Wiring Diagram List. . . . . . . . . . . . . . . . . . . . . . . . . 36
APPENDIX C
Motormaster Sensor Locations. . . . . . . . . . . . . . . . . 37
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . .CL-1, CL-2
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service,
maintenance, or use can cause explosion, fire, electrical shock
or other conditions which may cause personal injury or
property damage. Consult a qualified installer, service agency,
or your distributor or branch for information or assistance. The
qualified installer or agency must use factory-authorized kits or
accessories when modifying this product. Refer to the
individual instructions package
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloths for brazing operations and have a fire
extinguisher available. Read these instructions thoroughly and
follow all warnings or cautions attached to the unit. Consult
local building codes for special requirements. In absence of
local codes, it is recommended that the (USA standard ANSI/
NFPA70, National Electrical Code (NEC), be followed.
It is important to recognize safety information. This is the
safety-alert symbol . When you see this symbol on the unit
and in instructions or manuals, be alert to the potential for
personal injury.
Understand the signal words DANGER, WARNING,
CAUTION, and NOTE. These words are used with the safety-
alert symbol. DANGER identifies the most serious hazards
which will result in severe personal injury or death.
WARNING signifies hazards which could result in personal
injury or death. CAUTION is used to identify unsafe practices,
which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions
which will result in enhanced installation, reliability, or
operation.
38AU
Air-Cooled Condensing Units
50 Hz
with Puron
®
(R-410A) Refrigerant
Sizes 07 - 14
Содержание
- Air cooled condensing units 50 hz with puro 1
- Contents 1
- Installation start up and service instructions 1
- R 410a refrigerant sizes 07 14 1
- Safety considerations 1
- Installation 2
- Installation guideline 2
- Replacement retrofit r22 to puro 2
- Fig 1 38au 07 14 unit dimensions 3
- Table 1a physical data 38auz 07 08 units 50 hz english 4
- Table 1b physical data 38auz 07 08 units 50 hz si 5
- Table 2a physical data 38aud 12 14 units 50 hz english 6
- Table 2b physical data 38aud 12 14 units 50 hz si 7
- 8 a u z a 0 7 a 0 g 9 0 a 0 a 0 8
- Fig 2 model number nomenclature 8
- Fig 3 serial number nomenclature 8
- Consider system requirements 9
- Installation 9
- Jobsite survey 9
- Matching 38au model to evaporator coil 9
- Slab mount 9
- Step 1 plan for unit location 9
- Step 2 complete pre installation checks 9
- Step 3 prepare unit mounting support 9
- Step 4 rig and mount the unit 9
- Check 38au model with evaporator coil con nections confirm before installation of unit that the evaporator coil connections are consistent with this 38au model see table 3 on page 9 determine refrigerant line sizes select the recommended line sizes for 38auz and 38aud unit from the appropriate tables determine the linear length of interconnecting piping required between the outdoor unit and indoor unit evaporator consider and identify also the arrangement of the tubing path quantity and type of elbows in both lines liquid line solenoid size filter drier and any other refrigeration specialties located in the liquid line refer to the indoor unit installation instructions for additional details on refrigeration specialties devices determine equivalent line length adjustments for path and components and add to linear line lengths see table 4 equivalent lengths for common fittings for usual fitting types also identify adjustments for refrigeration specialties refer to part 3 of the carrier 10
- Faces plywood sheets may be placed against the sides of the unit behind cables run cables to a central suspension point so that the angle from the horizontal is not less than 45 degrees raise and set the unit down carefully if it is necessary to roll the unit into position mount the unit on longitudinal rails using a minimum of 3 rollers apply force to the rails not the unit if the unit is to be skidded into position place it on a large pad and drag it by the pad do not apply any force to the unit raise from above to lift the unit from the rails or pad when unit is in its final position after the unit is in position remove all shipping materials and top crating 10
- Important a refrigerant receiver is not provided with the unit do not install a receiver 10
- Important do not bury refrigerant piping underground 10
- Liquid lift a liquid lift condition exists when the outdoor unit is located below the indoor evaporator unit and liquid flows vertically up in a portion of the liquid line the vertical column of liquid reduces the available state point subcooling at the evaporator coil s thermal expansion valve this effect reduces the length of liquid lift feet of elevation that a liquid line size can accommodate longer linear tube lengths will also reduce the amount of liquid lift possible check tables 5 38auz and 6 38aud for maximum liquid lift capabilities for line sizes reselect the liquid line tube size if necessary if maximum available tube size cannot provide the required lift distance on this installation relocate the outdoor unit to reduce the equivalent line length or the lift requirement suction riser a suction riser condition exists when the outdoor unit is located above the indoor evaporator unit and suction vapor must flow vertically up to return to the compressor oil return is a concern 10
- Provide safety relief the 38au unit is provided with a fusible joint in the suction line in accordance with applicable ul standards for pressure relief if local codes dictate an additional safety relief device purchase locally and install locally installation will require the recovery of the factory shipping charge before the factory tubing can be cut and the supplemental relief device is installed model 38aud has two separate refrigeration systems if required each circuit will require a field supplied installed supplemental relief device 10
- Step 5 complete refrigerant piping connections 10
- Table 4 equivalent lengths for common fittings ft 10
- Table 5 38auz 07 08 piping recommendations single circuit unit 11
- Table 6 38aud 12 14 piping recommendations two circuit unit 11
- Table 7 38au maximum suction pipe size 11
- Alc 066208 amg 24 50 60 hmi 1tt3 provided with unit see table 8 13
- Alc 066209 amg 24 50 60 hmi 1tt4 13
- Alc 066212 amg 24 50 60 hmi 1tt5 13
- Aud units require two sets of parts 13
- Dual circuit coil piping configuration for single compressor condensing units 13
- Fig 7 location of sight glass es and filter driers typical 38auz systems 13
- Legend txv thermostatic expansion valve 13
- Liquid line size in liquid line solenoid valve llsv llsv coil sight glass filter drier 13
- Refer to table 9 for recommendations on refrigeration specialties in some applications depending on space and convenience re quirements it may be desirable to install 2 filter driers and sight glasses in a single circuit application one filter drier and sight glass may be installed at a locations in fig 7 or 2 filter driers and sight glasses may be installed at b locations select the filter drier for maximum unit capacity and minimum pressure drop complete the refrigerant piping from the indoor unit to the outdoor unit before opening the liquid and suction lines at the outdoor unit install liquid line solenoid valve it is recommended that a solenoid valve be placed in the main liquid line see fig 7 between the condensing unit and the evaporator coil locate the solenoid valve at the outlet end of the liquid line near the evaporator coil connections with flow direction arrow pointed at the evaporator coil refer to table 9 a liquid line solenoid valve is required when the liquid line leng 13
- Single circuit coil piping configuration for single compressor condensing units 13
- Table 9 refrigerant specialities part numbers 13
- Step 6 install accessories 14
- Step 7 complete electrical connections 14
- Convenience outlets 15
- Units with disconnect option 15
- Units without disconnect option 15
- Installing weatherproof cover 16
- 230 3 60 380 420 10 74 10 74 270 0 2 25 30 27 30 18
- 230 3 60 380 420 7 51 7 51 270 0 2 19 25 21 30 18
- 3 50 380 420 12 101 270 0 2 16 25 19 30 18
- 3 50 380 420 9 64 270 0 2 13 20 15 25 18
- Determine maximum deviation from average voltage ab 227 224 3 v bc 231 227 4 v ac 227 226 1 v maximum deviation is 4 v determine percent of voltage imbalance 18
- Ergize economizer control relay and electric heater contactors or relays maximum available power is 20 va check concur rent loadings by external control devices if the maximum con current loading exceeds 20 va purchase and install the accesso ry transformer relay package available for 208 230 and 460 v units control transformer tran3 provides control power through terminals a1 9 and a2 10 to c for liquid line solenoids maximum available power is 40 va these outputs are switched on off by the solenoid valve relays 18
- Example supply voltage is 230 3 60 18
- External devices the 38au control transformers provide 24 v nec class 2 power sources to energize external control de vices these devices will include the indoor fan motor contac tor or control relay these devices may also include liquid line solenoid valve two on 38aud model economizer con trol relay supplemental electric heater contactors or control re lays and other devices selected by system designer control transformer tran1 provides control power through terminal r to c on the ctb s field connection terminal strip for supply fan motor interlock this source may also be used to en 18
- Full load amps 18
- Locked rotor amps 18
- Maximum overcurrent protection 18
- Minimum circuit amps 18
- National electrical code 18
- Rated load amps 18
- Table 11 electrical data 38auz 07 08 60 hz units 18
- Table 12 electrical data 38aud 12 14 60 hz units 18
- This amount of phase imbalance is satisfactory as it is below the maximum allowable 2 important if the supply voltage phase imbalance is more than 2 contact your local electric utility company immediately 18
- Au units 19
- Compressor overload 19
- Compressor rotation 19
- Pre start up 19
- Preliminary charge 19
- Preliminary checks 19
- Start up 19
- System check 19
- Turn on crankcase heater 19
- Adjust refrigerant charge 20
- Advanced scroll temperature protection astp 20
- Final checks 20
- Start unit 20
- Base unit controls indoor supply fan 26
- Cooling unit with economizer 26
- Cooling unit without economizer 26
- Heating 26
- Operating sequence 26
- Quarterly inspection and 30 days after initial start 26
- Routine system maintenance 26
- Seasonal maintenance 26
- Compressor oil 27
- Factory high flow access ports 27
- Field refrigerant access ports 27
- Liquid line filter drier 27
- Refrigeration system 27
- Seat core 27
- Service 27
- Servicing systems on roofs with synthetic materials 27
- Comfort alert diagnostic module 28
- Table 13 led status codes 29
- Advanced scroll temperature protection astp see advanced scroll temperature protection astp on page 21 30
- Compressor overtemperature protection ip a thermostat installed on the compressor motor wind ing reacts to excessively high winding temperatures and shuts off the compressor crankcase heater the heater minimizes absorp tion of liquid refrigerant by oil in the crankcase during brief or extended shutdown periods the main disconnect must be on to energize the crankcase heater 30
- Compressor protection 30
- Crankcase heater 30
- Each fan is supported by a formed wire mount bolted to the fan deck and covered with a wire guard fan motors have permanently lubricated bearings 30
- Fan motors have sealed bearings no provisions are made for lubrication compressor has its own oil supply loss of oil due to a leak in the system should be the only reason for adding oil after the system has been in operation 30
- High pressure switch 30
- Important never open any switch or disconnect that energizes the crankcase heater unless unit is being serviced or is to be shut down for a prolonged period after a pro longed shutdown on a service job energize the crankcase heater for 24 hours before starting the compressor 30
- Low pressure switch 30
- Lubrication 30
- Outdoor fans 30
- Table 14 cadm troubleshooting 30
- The 38au high pressure switch is stem mounted on the discharge line the switch is a fixed non adjustable type 30
- The 38au low pressure switch is stem mounted on the suction line switches are all fixed non adjustable type 30
- The heater prevents refrigerant migration and compressor oil dilution during shutdown when ever compressor is not operating the heater is wired to cycle with the compressor the heater is off when compressor is run ning and on when compressor is off the crankcase heater will operate as long as the power circuit is energized 30
- Condenser fans 31
- Fig 27 typical exterior single circuit unit 38auz 08 shown 31
- Fig 28 typical interior single circuit unit 38auz 08 shown 31
- Service valves 31
- Condenser fans 32
- Fig 29 typical exterior two circuit unit 38aud 14 shown 32
- Fig 30 typical interior two circuit unit 38aud 14 shown 32
- Service valves 32
- Fastener torque values 33
- Novation coil cleaning and maintenance 33
- Repairing novation condenser tube leaks 33
- Replacing novation condenser coil 33
- Service parts 33
- Troubleshooting 34
- Troubleshooting cont 35
- Air conditioner and heat pump with puro 36
- Appendix a 36
- Appendix b 36
- Quick reference guide 36
- Wiring diagram list 36
- Appendix c 37
- Mm 10 in 37
- Motormaster sensor locations 37
- Sensor 37
- Catalog no 38au c01si 38
- I preliminary information 39
- Ii pre start up 39
- Iii start up start up checklist 39
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