CALPEDA 6SDX (L) 27/27 [4/32] Sd sdf sdn sdx sds
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CALPEDA 6SDX (L) 27/27 [4/32] Sd sdf sdn sdx sds

CALPEDA B-6SDS 58/13 [4/32] Sd sdf sdn sdx sds
Electro s
ubmersible pumps
SD, SDF, SDN, SDX, SDS
ORIGINAL OPERATING INSTRUCTIONS
1. Operating conditions
Standard construction
- For clean or slightly dirty water with maximum
sand content:
150 g/m
3
(50 g/m
3
for
SDX).
- Water temperature up to 25 °C (35 °C for 4”).
- Max starts per hour at regular intervals: 20 for 4”
motors, 15 for 6”-8” motors, 10 for 10” motors.
The electric data marked on the label are referred
to the nominal power of the motor.
2. Installation
Along its entire length the well diameter must be
wide enough to allow for passage of the pump with
clearance all round.
Handle the pump carefully; don’t drop it or let it fall.
The safe movement of the equipment is on the
user responsability and any lifting operation
must be carried out by a suitably trained and
qualified personnel.
When threaded connections are used, delivery
pipes must be tightened to avoid any risk of the
pump falling into the well owing to unscrews.
It is advisable to connect the metal pipes to the
threaded joints with spot welding.
With plastic pipes use proper connections.
The SD, 6SDX-series pumps have two holes in
the delivery casing for anchoring and for raising
the pump.
A safety rope or chain of non-perishable mate-
rial should always be used to secure the pump.
Attach the power supply cables to the delivery pipe
with cable clamps placed at intervals of approx 3 m.
Lower the pump into the well, making sure the feed cables
are not damaged in any way during the operation.
Never use the electric power cable
to suspend the pump.
When the pump is operating, the delivery connection must
be submersed at least 1 m below the deepest dynamic
level of the well; for this purpose, it is advisable to install an
automatic control system which will stop operating of the
pump when the level of the water falls below this limit.
Position the pump at a distance from the bottom of
the well which will be sufficient to avoid accumula-
tion of sand or mud around the motor and to elimi-
nate the risk of overheating.
The following components must be installed in the
delivery pipe:
•
a pressure gauge;
•
a check valve at max. 7 m from the pump outlet
and more lift-type check valves (5),
depending
on the type of installation (at least one every 50 m
in the straight vertical pipe above the pump), to
provide protection against water hammering;
•
a
gate valve
to regulate delivery, head and
absorbed power.
If the submersible pump is to be installed in the
horizontal position, the following instructions
must be followed:
•
install the pump with its axis placed at least 0,5 m
above the bottom of the sump, tank or container;
•
install a supplementary check valve, as the
pump valve does not
ensure a perfect seal in the
horizontal position;
•
the plant must allow for easy evacuation of the
air when starting.
2.1. Motor cooling
If the well (or tank) has a diameter which is consi-
derably greater than the pump width, it is neces-
sary to install a
cooling flow shroud
(a flow
inducer sleeve), that is an external jacket to ensu-
re a sufficient flow and water velocity (v ≥ 0,08 m/s
for 4”, 0,16 m/s for 6” and 0,2 m/s for 8”-10”) to
cool the motor.
3. Assembly of the pumps
The pumps are normally supplied with motor and pump
disconnected (except 4SD already assembled).
Connect the coupling and pump-motor suction
lantern. Clean the surface to be coupled. Put the
suction lantern of the pump in correspondance of
the motor studs. Couple the grooved joint of the
pump to the motor shaft.
Screw in the nuts to the suc-
tion lantern, then fix them cros-
swise starting from the one
opposed to the cable as shown
in the figure below. The torque
I
O
1
2
4
56
7
8
10
11
12
13
9
A
Z
Y
X
3
4.93.128
1 control panel
2 power cable
3 level probes system
4 pressure gauge
5 non-return valve
6 delivery gate valve
7 inspection shaft
8 safety cable
9 delivery piping
10 built-in valve
11 pump
12 filter
13 well bottom
A changeable dynamic level.
Z total length of delivery piping;
if > 100 m install one or more
non-return valves.
Y
depth of immersion, always
>1 m.
X
distance between motor and well
filter > 1 m.
4
1
2
3
4

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Electro submersible pumps SD SDF SDN SDX SDS A safety rope or chain of non perishable mate rial should always be used to secure the pump Attach the power supply cables to the delivery pipe with cable clamps placed at intervals of approx 3 m Lower the pump into the well making sure the feed cables are not damaged in any way during the operation ORIGINAL OPERATING INSTRUCTIONS 1 Operating conditions Standard construction For clean or slightly dirty water with maximum sand content 150 g m 50 g m for SDX Water temperature up to 25 C 35 C for 4 Max starts per hour at regular intervals 20 for 4 motors 15 for 6 8 motors 10 for 10 motors The electric data marked on the label are referred to the nominal power of the motor 2 Installation Along its entire length the well diameter must be wide enough to allow for passage of the pump with clearance all round Handle the pump carefully don t drop it or let it fall The safe movement of the equipment is on the user responsability and any lifting operation must be carried out by a suitably trained and qualified personnel When threaded connections are used delivery pipes must be tightened to avoid any risk of the pump falling into the well owing to unscrews It is advisable to connect the metal pipes to the threaded joints with spot welding With plastic pipes use proper connections The SD 6SDX series pumps have two holes in the delivery casing for anchoring and for raising the pump 1 control panel 2 power cable 3 level probes system 4 pressure gauge 5 non return valve 6 delivery gate valve 7 inspection shaft 8 safety cable 9 delivery piping 10 built in valve 11 pump 12 filter 13 well bottom A changeable dynamic level Z total length of delivery piping if 100 m install one or more non return valves Y depth of immersion always 1 m X distance between motor and well filter 1 m 4 A Never use the electric power cable to suspend the pump When the pump is operating the delivery connection must be submersed at least 1 m below the deepest dynamic level of the well for this purpose it is advisable to install an automatic control system which will stop operating of the pump when the level of the water falls below this limit Position the pump at a distance from the bottom of the well which will be sufficient to avoid accumula tion of sand or mud around the motor and to elimi nate the risk of overheating The following components must be installed in the delivery pipe a pressure gauge a check valve at max 7 m from the pump outlet and more lift type check valves 5 depending on the type of installation at least one every 50 m in the straight vertical pipe above the pump to provide protection against water hammering a gate valve to regulate delivery head and absorbed power If the submersible pump is to be installed in the position the following instructions must be followed install the pump with its axis placed at least 0 5 m above the bottom of the sump tank or container horizontal install a supplementary check valve as the pump valve does not ensure a perfect seal in the horizontal position the plant must allow for easy evacuation of the air when starting 2 1 Motor cooling If the well or tank has a diameter which is consi derably greater than the pump width it is neces sary to install a cooling flow shroud a flow inducer sleeve that is an external jacket to ensu re a sufficient flow and water velocity v a 0 08 m s for 4 0 16 m s for 6 and 0 2 m s for 8 10 to cool the motor 3 Assembly of the pumps The pumps are normally supplied with motor and pump disconnected except 4SD already assembled Connect the coupling and pump motor suction lantern Clean the surface to be coupled Put the suction lantern of the pump in correspondance of the motor studs Couple the grooved joint of the pump to the motor shaft __ _ Screw in the nuts to the suc l SMÈiSfc tion lantern then fix them erasswise starting from the one opposed to the cable as shown I 7 in the figure below The torque x

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