Omron CIMR-LC4A0031 [181/434] Common

Endat is a trademark of heidenhain corporation hiperface is a trademark of sick stegmann inc canopen is a trademark of can in automation cia other companies and product names mentioned in this manual are trademarks of those companies 14

I preface 14

Symbols 14

Terms and abbreviations 14

The following manuals are available for l1000a series drives 14

This manual is designed to ensure correct and suitable application of l1000a series drives read this manual before attempting to install operate maintain or inspect a drive and keep it in a safe convenient location for future reference be sure you understand all precautions and safety information before attempting application 14

Trademarks 14

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment the selection and application of yaskawa products remain the responsibility of the equipment manufacturer or end user yaskawa accepts no responsibility for the way its products are incorporated into the final system design under no circumstances should any yaskawa product be incorporated into any product or design as the exclusive or sole safety control without exception all controls should be designed to detect faults dynamically and fail safely under all circumstances all systems or equipment designed to incorporate a product manufactured by yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part any warnings provided by yaskawa must be promptly provided to the end user yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the yaska 14

Caution 15

Danger 15

I general safety 15

Indicates a hazardous situation which if not avoided could result in death or serious injury 15

Indicates a hazardous situation which if not avoided could result in minor or moderate injury 15

Indicates a hazardous situation which if not avoided will result in death or serious injury 15

Indicates a property damage message 15

Notice 15

Read and understand this manual before installing operating or servicing this drive the drive must be installed according to this manual and local codes the following conventions are used to indicate safety messages in this manual failure to heed these messages could result in serious or fatal injury or damage to the products or to related equipment and systems 15

Supplemental safety information 15

W arning 15

Danger 16

Electrical shock hazard 16

Safety messages 16

Sudden movement hazard 16

W arning 16

Fire hazard 17

W arning 17

Equipment hazard 18

General application precautions 18

Motor selection 18

Notice 18

Stopping 18

Acceleration and deceleration times are affected by the amount of torque generated by the motor the load torque and the inertia moment set a longer accel decel time when stall prevention is enabled the accel decel times are lengthened for as long as the stall prevention function is in operation install one of the available braking options or increase the capacity of the drive for faster acceleration and deceleration 19

Acceleration deceleration ramp 19

Dc injection braking 19

Elevators and other applications with frequent starts and stops often approach 150 of their rated current values heat stress generated from repetitive high current will shorten the life span of the igbts the expected lifetime for the igbts is about 8 million start and stop cycles with a 2 khz carrier frequency and a 150 peak current 19

Enclosure panels 19

General handling 19

I general safety 19

Inspection and maintenance 19

Installation 19

Installation direction 19

Keep the drive in a clean environment by installing the drive in an enclosure panel or selecting an installation area free of airborne dust lint and oil mist be sure to leave the required space between drives to provide for cooling and take proper measures so the ambient temperature remains within allowable limits and keep flammable materials away from the drive yaskawa offers protective designs for drives that must be used in areas subjected to oil mist and excessive vibration contact yaskawa or your yaskawa agent for details 19

Refer to installing a magnetic contactor at the power supply side on page 30 19

Refer to mechanical installation on page 3 19

Repetitive starting stopping 19

Select a mccb molded case circuit breaker or rcd rcm with a rated current that is 1 to 2 times higher than the rated current of the drive in order to avoid nuisance trips caused by harmonics in the drive input current also refer to installing a molded case circuit breaker mccb on page 306 19

Selecting a molded case circuit breaker or rcd rcm devices 19

Settings 19

Where an rcd residual current device or rcm residual current monitor at the drive power supply side is used for protection in case of direct or indirect contact only an rcd or rcm of type b according to iec 60755 is allowed 19

Yaskawa recommends lowering the carrier frequency particularly when audible noise is not a concern it is beneficial to reduce the load increase the acceleration and deceleration times or switch to a larger drive to help keep peak current levels under 150 be sure to check the peak current levels when starting and stopping repeatedly during the initial test run and make adjustments accordingly 19

Motor application precautions 20

Standard induction motors 20

Avertissment 21

Cimr aa2a0021faa 21

Drive label warnings 21

Enter reset 21

Figure i 21

Hot surfaces 21

Precautions for pm motors 21

Risk of electric shock 21

Risque de décharge électrique 21

Run stop 21

Surfaces chaudes 21

V 3phase 5 kw 3 kw 21

Warning 21

危険 21

I general safety 22

Receiving 23

Caution 24

Crush hazard 24

Equipment hazard 24

Notice 24

Section safety 24

General description 25

L1000a model overview 25

Control mode selection 26

General description 26

Table 1 control modes and their features 26

Table 1 gives an overview of the l1000a motor control method control modes and their various features 26

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 26

Cimr lc4a0009baa 27

Description drive controller power supply cable for rescue operation quick start guide 27

Model number 27

Model number and nameplate check 27

Nameplate 27

Quantity 1 1 1 27

Receiving 27

Refer to table 1 27

Model number and nameplate check 28

Model number and specifications 28

Table 1 model number and specifications 28

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 28

Component names 29

Exploded views of drive components 29

Three phase ac200 v cimr lc2a0018b to 2a0075b three phase ac400 v cimr lc4a0009b to 4a0039b 29

Component names 30

Three phase ac200 v cimr lc2a0085b 2a0115b 2a0145c and 2a0180c three phase ac400 v cimr lc4a0045b to 4a0091b 4a0112c to 4a0150c 30

Component names 31

Three phase ac200 v cimr lc2a0215c to 2a0415c three phase ac400 v cimr lc4a0180c to 4a0216c 31

Component names 32

Front views 32

Mechanical installation 33

Section safety 34 2 mechanical installation 35 33

This chapter explains how to properly mount and install the drive 33

Caution 34

Crush hazard 34

Equipment hazard 34

Fire hazard 34

Notice 34

Section safety 34

W arning 34

Installation environment 35

Installation orientation 35

Installation orientation and spacing 35

Mechanical installation 35

Common_ tmonly 36

Digital operator remote usage 36

Figure 2 shows the installation distance required to maintain sufficient space for airflow and wiring 36

Installation spacing 36

Mechanical installation 36

Remote operation 36

The digital operator mounted on the drive can be removed and connected to the drive using an extension cable up to 3 m long to facilitate operation when the drive is installed in a location where it can not be easily accessed the digital operator can also be permanently mounted in remote locations such as panel doors using an extension cable and an installation support set depending on the installation type 36

Common_tmonly 37

Cut an opening in the enclosure panel for the digital operator as shown in figure 2 37

Digital operator dimensions 37

Digital operator remote installation 37

External face mount 37

External face mount installs the operator outside the enclosure panel 37

Installation types and required materials 37

Internal flush mount installs the operator inside the enclosure panel 37

Mechanical installation 37

Position the digital operator so the display faces outwards and mount it to the enclosure panel as shown in figure 2 37

Table 2 digital operator installation methods and required tools 37

The digital operator mounts to an enclosure two different ways 37

An internal flush mount requires an installation support set that must be purchased separately contact a yaskawa representative to order an installation support set and mounting hardware figure 2 illustrates how to attach the installation support set a 38

Common_tmonly 38

Cut an opening in the enclosure panel for the digital operator as shown in figure 2 38

Figure 2 internal flush mount installation 38

Figure 2 panel cut out dimensions external face mount installation 38

Figure 2 panel cut out dimensions internal flush mount installation 38

Internal flush mount 38

Mechanical installation 38

Mount the digital operator to the installation support 38

Mount the installation support set and digital operator to the enclosure panel 38

Note use a gasket between the enclosure panel and the digital operator in environments with a significant amount of dust or other airborne debris 38

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 38

Exterior and mounting dimensions 39

Mechanical installation 39

Mechanical installation 40

Table 2 dimensions 400 v class 40

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 40

Electrical installation 41

Danger 42

Electrical shock hazard 42

Section safety 42

Sudden movement hazard 42

W arning 42

Fire hazard 43

Sudden movement hazard 43

W arning 43

Caution 44

Crush hazard 44

Equipment hazard 44

Notice 44

Notice 45

Connect the drive and peripheral devices as shown in figure 3 it is possible to set and run the drive via the digital operator without connecting digital i o wiring this section does not discuss drive operation refer to start up programming operation on page 73 for instructions on operating the drive 46

Standard connection diagram 46

Control circuit 47

Control circuit terminal 47

Dc reactor option 47

Jumper braking resistor option 47

Jumper s3 h1 h2 sink source sel 47

Main circuit 47

Main circuit terminal 47

Main switch 47

R l1 s l2 47

Shielded cable 47

Shielded line 47

Standard connection diagram 47

Thermal relay option 47

Three phase power supply 200 to 240 vac or 380 to 480 vac 50 60 hz 47

Twisted pair shielded line 47

Standard connection diagram 48

Main circuit connection diagram 49

Refer to the figure 3 when wiring the main circuit of the drive connections may vary based on drive capacity the dc power supply for the main circuit also provides power to the control circuit 49

Figure 3 main circuit terminal block configuration 50

Figure 3 shows the different main circuit terminal arrangements for the drive capacities 50

Terminal block configuration 50

Terminal board design differs slightly for models cimr lc2a0215 through 2a0415 and 4a0180 through 4a0216 50

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 50

Removing reattaching the terminal cover 51

Removing the terminal cover 51

Terminal cover 51

Reattaching the terminal cover 52

Digital operator and front cover 53

Reattaching the digital operator 53

Removing reattaching the digital operator 53

Removing reattaching the front cover 53

Removing the digital operator 53

Removing the front cover 53

Digital operator and front cover 54

Loosen the installation screw on the front cover 54

Models cimr l 2a0085 to 2a0415 and 4a0045 to 4a0216 54

Remove the terminal cover and the digital operator 54

Unhook the left side of the front cover then swing the left side towards you as shown in figure 3 4 until the cover comes off 54

Use a straight edge screwdriver to loosen the hooks on each side of the cover that hold it in place 54

Reattaching the front cover 55

Consider the amount of voltage drop when selecting wire gauges increase the wire gauge when the voltage drop is greater than 2 of motor rated voltage ensure the wire gauge is suitable for the terminal block use the following formula to calculate the amount of voltage drop line drop voltage v wire resistance ω km wire length m current a 1 56

Gauges listed in the tables are for use in the united states 56

Main circuit terminal functions 56

Main circuit wiring 56

Refer to instruction manual tobp c720600 00 for braking transistor option or braking resistor option wire gauges use terminal 1 and the negative terminal when connecting a regenerative converter or a regen unit use terminal b1 and when installing the braking unit to the drives with built in braking transistor 2a0018 to 2a0115 4a0009 to 4a0060 refer to ul standards compliance on page 403 for information on ul compliance 56

This section describes the functions specifications and procedures required to safely and properly wire the main circuit in the drive 56

Use the tables in this section to select the appropriate wires and crimp terminals 56

Wire gauges and tightening torque 56

Main circuit wiring 57

Table 3 wire gauge and torque specifications three phase 200 v class 57

The wire gauges listed in the following tables are yaskawa recommendations refer to local codes for proper wire gauge selections 57

Three phase 200 v class 57

Yaskawa recommends using closed loop crimp terminals on all drive models ul cul approval requires the use of closed loop crimp terminals when wiring the drive main circuit terminals on models cimr l 2a0085 to 2a0415 and 4a0045 to 4a0216 use only the tools recommended by the terminal manufacturer for crimping refer to closed loop crimp terminal size on page 407 for closed loop crimp terminal recommendations 57

After installing an emc filter take additional measures to comply with iec61800 5 1 refer to emc filter installation on page 398 for details 58

Main circuit wiring 58

Table 3 wire gauge and torque specifications three phase 400 v class 58

Three phase 400 v class 58

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 58

After installing an emc filter take additional measures to comply with iec61800 5 1 refer to emc filter installation on page 398 for details 59

Electrical installation 59

Main circuit wiring 59

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 59 59

Adjust the drive carrier frequency according to table 3 if the motor wiring distance exceeds 100 m 328 ft because of the system configuration reduce the ground currents refer to c6 03 carrier frequency on page 152 60

Cable length between drive and motor 60

Main circuit terminal and motor wiring 60

Main circuit wiring 60

Table 3 cable length between drive and motor 60

This section outlines the various steps precautions and checkpoints for wiring the main circuit terminals and motor terminals 60

Voltage drop along the motor cable may cause reduced motor torque when the wiring between the drive and the motor is too long especially at low frequency output this can also be a problem when motors are connected in parallel with a fairly long motor cable drive output current will increase as the leakage current from the cable increases an increase in leakage current may trigger an overcurrent situation and weaken the accuracy of the current detection 60

Follow the precautions to wire the ground for one drive or a series of drives 61

Ground wiring 61

Main circuit connection diagram 61

Main circuit wiring 61

Models cimr l 2a0018 through 2a0075 and 4a0009 through 4a0039 have a cover placed over the dc bus and braking circuit terminals prior to shipment to help prevent miswiring use wire cutters to cut away covers as needed for terminals 61

Refer to figure 3 6 when using multiple drives do not loop the ground wire 61

Refer to main circuit connection diagram on page 49 when wiring terminals on the main power circuit of the drive 61

Wire the main circuit terminals after the terminal board has been properly grounded 61

Wiring the main circuit terminal 61

Control circuit connection diagram 62

Control circuit terminal block functions 62

Control circuit wiring 62

Drive parameters determine which functions apply to the multi function digital inputs s3 to s8 multi function digital outputs m1 to m6 multi function photocoupler outputs p1 c1 p2 c2 multi function analog inputs a1 a2 and multi function analog monitor output fm am the default setting is listed next to each terminal in figure 3 on page 47 62

Input terminals 62

Refer to standard connection diagram on page 46 when wiring terminals on the drive s control circuit 62

Table 3 lists the input terminals on the drive text in parenthesis indicates the default setting for each multi function input 62

Control circuit terminals are arranged as shown in figure 3 8 63

Control circuit wiring 63

Output terminals 63

S1 s2 s3 s4 s5 s6 s7 s8 sn sc sp 63

Serial communication terminals 63

Table 3 lists the output terminals on the drive text in parenthesis indicates the default setting for each multi function output 63

Terminal configuration 63

Control circuit wiring 64

Ferrule type wire terminals 64

Select appropriate wire type and gauges from table 3 for simpler and more reliable wiring use crimp ferrules on the wire ends refer to table 3 for ferrule terminal types and sizes 64

Table 3 ferrule terminal types and sizes 64

Table 3 wire gauges 64

This section describes the proper procedures and preparations for wiring the control terminals 64

Wire size 64

Wiring the control circuit terminal 64

Yaskawa recommends using crimpfox 6 a crimping tool manufactured by phoenix contact to prepare wire ends with insulated sleeves before connecting to the drive refer to table 3 for dimensions 64

Control circuit wiring 65

Wire the control circuit only after terminals have been properly grounded and main circuit wiring is complete refer to figure 3 0 and figure 3 1 for details prepare the ends of the control circuit wiring as shown in figure 3 2 refer to wire size on page 64 65

Switches and jumpers on the terminal board 67

Control i o configuration 68

Setting sink source with input terminals sn and sp 68

Sinking sourcing mode selection for safe disable inputs 68

Table 3 0 digital input sink source external power supply selection 68

Table 3 1 safe disable input sink source external power supply selection 68

Use jumper s3 on the terminal board to select between sink mode source mode or external power supply for the safe disable inputs h1 and h2 as shown in table 3 1 default sink mode internal power supply 68

Use the wire jumper between terminals sc and sp or sc and sn to select between sink mode source mode or external power supply for the digital inputs s1 to s8 as shown in table 3 0 default sink mode internal power supply 68

Vdc sp 68

Memobus modbus termination 69

Connect to a pc 70

Wiring checklist 71

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 71 71

Wiring checklist 72

Start up programming operation 73

Danger 74

Electrical shock hazard 74

Section safety 74

Sudden movement hazard 74

W arning 74

Burn hazard 75

Caution 75

Electrical shock hazard 75

Sudden movement hazard 75

W arning 75

Equipment hazard 76

Notice 76

Keys and displays 77

Using the digital operator 77

Drv speed ref opr rdy 78

Lcd display 78

Lref fwd 78

U1 01 0 0 78

U1 02 0 0 u1 03 0 0a 78

Alarm alm led displays 79

Perform the following power off checks before applying main power to the drive 79

Powering up the drive 79

Powering up the drive and operation status display 79

Status display 79

Using the digital operator 79

When the power supply to the drive is turned on the digital operator lights will appear as follows 79

Common_tm only 80

Lo re led and run led indications 80

Table 4 lo re led and run led indications 80

Using the digital operator 80

Menu structure for digital operator 81

Using the digital operator 81

Drive mode in drive mode the user can operate the motor and observe u monitor parameters parameter settings cannot be edited or changed when in drive mode 82

Navigating the drive and programming modes 82

Note 1 if b1 08 is set to 0 the drive will only accept an up down command in drive mode after editing parameters the user must exit the programming mode and enter drive mode before operating the motor 2 set b1 08 to 1 to allow the drive to run the motor while in programming mode 82

Programming mode in programming mode the user can edit and verify parameter settings and perform auto tuning the drive will not accept an up down command when the digital operator is in the programming mode unless parameter b1 08 is set to 1 to allow an up down command 82

The drive and programming modes 82

The drive has a drive mode to operate the motor and a programming mode to edit parameter settings 82

The drive is set to operate in drive mode when it is first powered up switch between display screens by using the and keys 82

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 82

Drive mode details 83

Figure 4 illustrates how to change the speed reference from 0 0 to 10 0 while in the drive mode this example assumes the reference source is assigned to the digital operator b1 02 0 and d1 01 is set to 0 or 3 83

Figure 4 setting the speed reference while in the drive mode 83

Left right 83

Note the drive will not accept a change to the speed reference until the enter key is pressed after the speed reference is entered this feature prevents accidental setting of the speed reference to have the drive accept changes to the speed reference as soon as changes are made without requiring the enter key set o2 05 to 1 83

Parameter setting mode access and edit all parameter settings verify menu check a list of parameters that have been changed from their original default values setup group access a list of commonly used parameters to simplify setup refer to simplified setup using the setup group on page 86 auto tuning mode automatically calculate and set motor parameters to optimize drive performance 83

Press until the frequency reference changes to 010 0 83

Programming mode details 83

Run and stop the drive monitor the operation status of the drive speed reference output speed output current output voltage etc view information on an alarm view a history of alarms that have occurred 83

The drive and programming modes 83

The following actions are possible in the drive mode 83

The following actions are possible in the programming mode 83

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 83 83

Changing parameter settings or values 84

The drive and programming modes 84

This example explains changing c1 02 deceleration ramp 1 from 1 0 seconds default to 2 0 seconds 84

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 84

Note the verify menu will not display parameters from the a1 group except for a1 02 even if those parameters have been changed from their default settings 85

The drive and programming modes 85

The following example is a continuation of the steps above here parameter c1 02 is accessed using the verify menu and is changed again from 1 0 s to 2 0 s 85

The steps below are an example of how to check the list of edited parameters 85

The verify menu lists edited parameters from the programming mode or as a result of auto tuning the verify menu helps determine which settings have been changed and is particularly useful when replacing a drive if no settings have been changed the verify menu will read none the verify menu also allows users to quickly access and re edit any parameter settings that have been changed 85

Verifying parameter changes verify menu 85

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 85 85

Figure 4 illustrates how to enter and how to change parameters in the setup group 86

Figure 4 setup group example 86

In the setup group the drive lists the basic parameters needed to set up the drive for an elevator application this group expedites the startup process for an elevator application by showing only the most important parameters for the application 86

In this example the setup group is accessed to change b1 01 from 0 to 1 this changes the source of the speed reference from the digital operator to the control circuit terminals 86

Simplified setup using the setup group 86

The drive and programming modes 86

The first display shown when entering the setup group is the control method menu skipping this display will keep the current setup group parameter selection the default setting for the setup group is a group of parameters most commonly use in control methods 86

To return to the previous menu without saving changes press the esc key 86

Using the setup group 86

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 86

If a parameter that needs to be edited is not displayed in the setup group access the parameter through the programming mode 87

Local mode is when the drive is set to accept the up down command from the digital operator keypad remote mode is when the drive is set to accept the up down command from an external device via the input terminals or serial communications etc 87

Setup group parameters 87

Switch the operation between local and remote using the lo re key on the digital operator or via a digital input this key is disabled with default settings but can be enabled by setting parameter o2 01 to 1 87

Switching between local and remote 87

Table 4 lists parameters available by default in the setup group 87

The drive and programming modes 87

Using the lo re key on the digital operator 87

Start up flowcharts 88

This section covers basic setup for the drive including auto tuning procedures and corresponding flowcharts follow the flowchart that matches the motor used in your application refer to types of auto tuning on page 95 for details on the types of auto tuning 88

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 88

Figure 4 installation wiring basic setup for motor and elevator 89

Flowchart a installation wiring basic setup for motor and elevator 89

Note set parameter h5 11 to 1 when setting parameters using memobus modbus communications 89

Start up flowcharts 89

The flowchart below covers the basic procedure required to install the drive motor and elevator 89

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 89 89

After applying the power the drive mode display should appear and no fault or alarm should be displayed in the event of a drive fault or error code refer to drive alarms faults and errors on page 236 90

Check the direction of motor rotation to verify the up command causes the elevator to move in the upward direction perform the following checks to confirm proper motor and load direction 90

Control mode selection 90

Motor rotation direction setup 90

Power on 90

Select one of the four motor control modes after applying power to the drive note that closed loop vector modes require pg encoder feedback cards the table below indicates possible control modes depending on the motor type and shows the required encoder feedback card 90

Start up flowcharts 90

Take the following precautions before applying main power to the drive 90

The drive outputs motor voltage in u t1 v t2 w t3 phase sequence when an up command is issued check the motor rotation with this phase sequence for most motors clockwise is seen from the shaft side if the motor drives the elevator in up direction with a u t1 v t2 w t3 sequence make sure parameter b1 14 is set to 0 if the motor drives the elevator in down direction with a u t1 v t2 w t3 sequence make sure parameter b1 14 is set to 1 motor direction may also be changed by reversing two motor leads connected to u t1 v t2 w t3 on the drive terminal block 90

Certain mechanical data must be programmed to the drive prior to setting o1 03 to 4 5 or 6 perform the following steps when using one of those settings 91

Digital operator display unit selection 91

Make sure motor data are set up correctly verify the setting of the maximum output frequency in parameter e1 04 and the setting for the number of motor poles in parameter e2 04 or e5 04 2 set the traction sheave diameter in units of mm to parameter o1 20 3 set the correct roping to parameter o1 21 4 if a mechanical gear is used set the gear ratio 91

Perform the following steps to make sure the pg encoder rotation direction is set up correctly in the drive 91

Pg encoder resolution setup 91

Pg encoder rotation direction setup 91

Pg encoder setup 91

Refer to o1 digital operator display selection on page 347 for details 91

Set the encoder resolution incremental signal in the case of absolute encoders with sin cos channels in parameter f1 01 91

Start up flowcharts 91

The drive can display different types of engineering units for speed related parameters and monitors acceleration and deceleration ramp and jerk settings select the speed units using parameter o1 03 as shown below 91

To parameter o1 22 if a gearbox is not used make sure o1 22 is set to 1 5 change parameter o1 03 to setting 4 or 5 the unit and setting values of related parameters will be changed automatically 91

Figure 4 auto tuning for induction motors 92

Flowchart b auto tuning for induction motors 92

If an led operator is used the display shows 92

Start up flowcharts 92

The flowchart below covers auto tuning for induction motors operating with v f control open loop vector control or closed loop vector control 92

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 92

Flowchart c auto tuning for pm motors 93

Start up flowcharts 93

The flowchart below covers auto tuning for permanent magnetic pm motors operating with closed loop vector control for pm motors 93

Figure 4 1 pg encoder offset auto tuning 94

Flowchart d pg encoder offset auto tuning 94

If an led operator is used the display shows 94

Start up flowcharts 94

The flowchart below covers rotational and stationary auto tuning procedures used to automatically set up the pg encoder offset pg encoder offset tuning should be performed when the pg encoder offset t2 17 is unknown when a pg encoder offset value has been set but problems with the speed feedback occur or when the pg encoder is replaced 94

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 94

Auto tuning 95

Auto tuning for induction motors 95

Types of auto tuning 95

Auto tuning 96

Auto tuning for permanent magnet motors 96

Automatically sets the v f pattern and motor parameters e1 e5 and some f1 parameters for speed feedback detection 96

Depends on t2 13 setting 96

Pg encoder offset auto tuning 96

Pg encoder offset tuning is used for pm motors a1 02 7 it measures the angle between the pg encoder zero position and the rotor magnet orientation pg encoder offset tuning should be performed when 96

Properly set the motor and pg encoder data before performing pg encoder offset tuning 96

Setting up the drive for the first time after initialization after changing the motor rotation direction b1 14 after changing the encoder rotation direction f1 05 or after replacing the encoder 96

Table 4 auto tuning input data 96

Table 4 lists the data that must be entered for auto tuning make sure the data is available before starting auto tuning the information needed is usually listed on the motor nameplate or in the motor test report provided by the motor manufacturer also refer to flowchart c auto tuning for pm motors on page 93 for details on the tuning mode selection and the tuning process 96

Table 4 types of auto tuning for permanent magnet motors 96

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 96

Auto tuning 97

Table 4 types of auto tuning for pg encoder offset 97

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 97 97

Auto tuning 98

Basic auto tuning preparations and precautions 98

Before auto tuning the drive 98

Check the items below before auto tuning the drive 98

Auto tuning 99

Auto tuning interruption and fault codes 99

Auto tuning operation example 99

If tuning results are abnormal or the stop key is pressed before completion auto tuning will be interrupted and a fault code will appear on the digital operator 99

Selecting the type of auto tuning 99

Table 4 0 describes digital input and output terminal operation while auto tuning is executed 99

The following example demonstrates rotational auto tuning when using olv a1 02 2 99

After selecting the type of auto tuning enter the data required from the motor nameplate 100

Auto tuning 100

Enter data from the motor nameplate 100

Note refer to parameter settings during induction motor auto tuning t1 on page 101 for details 100

Note these instructions continue from step 6 in selecting the type of auto tuning 100

Press and to enter the motor power nameplate data in kw 100

Press to access the motor output power parameter t1 02 100

Press to save the setting 100

Press to view the default setting 100

Repeat steps 1 through 5 to set the following parameters t1 03 motor rated voltage t1 04 motor rated current t1 05 motor base frequency t1 06 number of motor poles t1 07 motor base speed 100

Save the setting by pressing 100

Step display result 100

The display automatically returns to the display in step 1 100

The display automatically returns to the display shown in step 3 100

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 100

Auto tuning 101

Enter the required information from the motor nameplate press to proceed to the auto tuning start display 101

Parameter settings during induction motor auto tuning t1 101

Sets the motor rated power according to the motor nameplate value 101

Sets the type of auto tuning to be used refer to auto tuning for induction motors on page 95 for details on the different types of auto tuning 101

Starting auto tuning 101

T1 01 auto tuning mode selection 101

T1 02 motor rated power 101

The t1 parameters are used to set the auto tuning input data for induction motor tuning 101

Auto tuning 102

Enter the voltage needed to operate the motor under no load conditions at rated speed to t1 03 for better control precision around rated speed when using a vector control mode the no load voltage can usually be found in the motor test report available from the manufacturer if the motor test report is not available enter approximately 90 of the rated voltage printed on the motor nameplate this may increase the output current and reduce the overload margin 102

Note t1 08 will only be displayed in clv 102

Sets the motor rated current according to the motor nameplate value set the motor rated current between 50 and 100 of the drive rated current for optimal performance in olv or clv enter the current at the motor base speed 102

Sets the motor rated frequency according to the motor nameplate value if a motor with an extended speed range is used or if the motor is used in the field weakening area enter the maximum frequency to e1 04 e3 04 for motor 2 after auto tuning is complete 102

Sets the motor rated speed according to the motor nameplate value if a motor with an extended speed range is used or if the motor is used in the field weakening area enter the speed at base frequency to t1 07 102

Sets the motor rated voltage according to the motor nameplate value enter the motor voltage at base speed here if the motor is operating above base speed 102

Sets the number of motor poles according to the motor nameplate value 102

Sets the number of pulses from the pg encoder set the actual number of pulses for one full motor rotation 102

T1 03 motor rated voltage 102

T1 04 motor rated current 102

T1 05 motor base frequency 102

T1 06 number of motor poles 102

T1 07 motor base speed 102

T1 08 pg number of pulses per revolution 102

Values shown are specific to 200 v class drives double value for 400 v class drives 102

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 102

Auto tuning 103

Enter the pm motor rated current in amps 103

Parameter settings during pm motor auto tuning t2 103

Selects the type of auto tuning to be performed refer to auto tuning for permanent magnet motors on page 96 for details on different types of auto tuning 103

Sets the no load current for the motor the default setting displayed is no load current automatically calculated from the output power set in t1 02 and the motor rated current set to t1 04 enter the data listed on the motor test report leave this data at the default setting if the motor test report is not available 103

Sets the pm motor rated voltage 103

Sets the rated slip for the motor 103

Specifies the pm motor rated power in kilowatts 103

T1 09 motor no load current 103

T1 10 motor rated slip 103

T2 01 pm auto tuning mode selection 103

T2 04 pm motor rated power 103

T2 05 pm motor rated voltage 103

T2 06 pm motor rated current 103

The default setting displayed is the motor rated slip for a yaskawa motor calculated from the output power set in t1 02 enter the data listed on the motor test report 103

The t2 parameters are used to set the auto tuning input data for pm motor tuning 103

Auto tuning 104

Enter the d axis inductance per motor phase 104

Enter the motor induced voltage constant 104

Enter the motor rated speed in r min 104

Enter the motor stator resistance per motor phase 104

Enter the number of motor poles 104

Enter the number of pulses from the pg encoder per motor rotation 104

Enter the q axis inductance per motor phase 104

Mvs rad 104

Note if t2 13 is set to 0 then the drive will use e5 24 motor induction voltage constant 2 and will automatically set e5 09 motor induction voltage constant 1 to 0 if t2 13 is set to 1 then the drive will use e5 09 and will automatically set e5 24 to 0 104

Note t2 09 will be displayed when in clv pm 104

Selects the units used for setting the induced voltage coefficient 104

Sets the offset between the rotor magnet axis and the pg encoder zero position if the pg encoder offset value is unknown or if the pg encoder is replaced perform pg encoder offset auto tuning 104

T2 08 number of pm motor poles 104

T2 09 pm motor base speed 104

T2 10 pm motor stator resistance 104

T2 11 pm motor d axis inductance 104

T2 12 pm motor q axis inductance 104

T2 13 induced voltage constant unit selection 104

T2 14 pm motor induced voltage constant 104

T2 16 pg number of pulses per revolution for pm motor tuning 104

T2 17 pg encoder z pulse offset 104

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 104

Setup procedure for elevator applications 105

Speed reference selection 105

Travel start and stop 105

Up and down commands and speed reference selection 105

Up down command source selection 105

Allows seven speed references to be set using parameters d1 02 to d1 08 the drive starts with an up or down command and stops either when all three input terminals that set the speed reference are released or when the up down command is released when d1 18 0 parameters d1 19 through d1 23 will not be displayed 106

Different speed reference settings can be selected by combining the three digital inputs as shown in the table below 106

Multi speed inputs 1 2 d1 18 0 or 3 106

Separate speed inputs d1 18 1 or 2 106

Set parameter b1 01 0 to enable the speed selection using the drive digital inputs use parameter d1 18 to determine different travel speeds selected by the digital inputs 106

Setting d1 18 0 106

Setting d1 18 3 106

Setup procedure for elevator applications 106

Six different speed settings defined in the parameters d1 19 to d1 24 and d1 26 can be set and selected using four digital inputs 106

Speed selection 106

Speed selection using digital inputs b1 01 0 106

Up to eight speed references can be set using parameters d1 01 to d1 08 the drive starts with an up or down command and stops when the up or down command is removed when d1 18 0 parameters d1 19 through d1 23 will not be displayed 106

When d1 18 0 or 3 multi function digital inputs are preset as shown below 106

When d1 18 1 or 2 multi function digital inputs are preset as shown below 106

Different speed settings can be selected depending on the assignment of the speed selection digital inputs h1 as shown in the table below 107

Higher speed has priority and the leveling speed input is assigned d1 18 1 and h1 53 default 107

Higher speed priority is selected and the leveling speed input is not assigned d1 18 1 and h1 53 107

If no speed reference is selected at start the drive will trigger an frl fault set parameter s6 15 to 0 to disable speed reference missing frl detection with this setting the drive starts using leveling speed if no other speed reference is selected 107

Leveling speed has priority and the leveling speed input is assigned d1 18 2 h1 53 107

Note parameters d1 19 through d1 26 are displayed only if d1 18 is set to 1 or 2 107

Off 1 on a 0 when d1 18 2 and no influence when d1 18 1 b no influence n a not available 107

Setup procedure for elevator applications 107

The drive decelerates to the leveling speed d1 26 when the selected speed reference signal is removed 107

The higher speed has priority over the leveling speed the leveling signal is disregarded as long as any other speed selection input is active the drive decelerates to the leveling speed d1 26 when the selected speed reference signal is removed 107

The leveling signal has priority over other speed references the drive decelerates to the leveling speed d1 26 when the leveling speed selection input is activated the drive stops when either the leveling input or the up down command is released 107

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 107 107

Accel decel ramp and jerk settings 108

Multi function analog inputs 108

Multi function analog outputs 108

Multi function digital input terminals s3 to s8 108

Multi function digital outputs 108

Multi function terminal setup 108

A deceleration ramp can be set for inspection operation using parameter c1 15 109

A timing chart for inspection operation appears in figure 4 4 109

Inspection operation 109

Inspection operation is performed when an up or down signal is input while one of the following conditions is true 109

Inspection operation timing chart 109

Inspection operation uses the same acceleration characteristics and brake sequence at start as normal operation 109

Parameter d1 18 is set to 0 or 3 and the selected speed is higher than d1 28 but lower than d1 29 parameter d1 18 is set to 1 or 2 and a digital input programmed for inspection operation speed h1 54 is enabled 109

Setup procedure for elevator applications 109

Start condition in inspection operation 109

Stop condition in inspection operation 109

The carrier frequency is set to 2 khz during inspection operation but can be changed using parameter c6 21 109

The drive decelerates to stop at the rate set to c1 15 then applies the brake shuts the output off and opens the motor contactor 109

To stop the drive during inspection operation either remove the up or down command or reset the input terminal for inspection operation 109

Brake sequence 110

Brake sequence without torque compensation 110

Figure 4 5 is divided into time zones table 4 1 explains the sequence in each time zone 110

Setup procedure for elevator applications 110

Table 4 1 time zones for brake sequence without torque compensation at start 110

The drive supports two types of brake sequences one with torque compensation at start using an analog input terminal h3 14 and the other without torque compensation at start 110

To configure the brake sequence operation without torque compensation do not set any analog input terminals for torque compensation h3 14 110

Brake sequence using torque compensation 111

Figure 4 6 is a timing chart for a brake sequence using torque compensation 111

Figure 4 6 is divided into time zones table 4 2 explains the sequence in each time zone 111

If a load measuring device is installed in the elevator an analog input can be used to input a torque compensation value to the drive this function requires one of the closed loop control modes clv or clv pm to use torque compensation one of the analog input terminals must be configured to provide the torque compensation signal h3 14 111

Setup procedure for elevator applications 111

Table 4 2 time zones for brake sequence using torque compensation at start 111

Adjustments for elevator ride comfort 113

Speed loop adjustments clv and clv pm 113

Adjusting position lock at start clv pm 114

Drive power supply for rescue operation 114

Inertia compensation clv and clv pm 114

Rescue operation 114

Parameter setup 115

Wiring examples 115

Using a single phase 230 vac ups uninterruptable power supply 116

After the car has stopped open contactors a and c 2 clear the input terminal set for rescue operation h1 55 3 wait at least 0 s and then close contactor b to return to operation with normal power supply 117

Ending rescue operation 117

Follow the wiring diagram shown in figure 4 0 when connecting the battery for the control power supply to the l1000a use the 1 m cable packaged with the product the connector cover must first be removed in order to access connection port cn19 for the battery refer to connecting the drive and battery on page 120 for details 117

Follow these instructions when using separate batteries for rescue operation with the battery for the dc bus having a lower voltage than 250 vdc for 200 v class drives and 500 vdc for 400v class drives 117

Open contactor b and wait at least 5 seconds 2 set the input terminal programmed for rescue operation h1 55 3 close contactors a and c 4 set the up down command 117

Operation sequence 117

Setup procedure for elevator applications 117

Starting rescue operation 117

Using separate batteries for dc bus and control power supply dc bus battery under 250 vdc 500 vdc 117

Wiring 117

After the car has stopped open contactors a and c 2 clear the input terminal set for rescue operation h1 55 3 wait at least 0 s and then close contactor b to return to operation with normal power supply 118

Ending rescue operation 118

Figure 4 1 using a battery for the dc bus and 24 v power supply unit option for the control circuit 118

Follow the instructions when using a 24 v power supply unit option for the control circuit and a battery for the main circuit the main circuit battery voltage must be higher than 48 vdc for 200 v class drives and 96 vdc for 400 v class drives 118

Open contactor b and wait at least 5 seconds 2 set the input terminal programmed for rescue operation h1 55 3 close contactors a and c 4 set the up down command 118

Operation sequence 118

Setup procedure for elevator applications 118

Starting rescued operation 118

Using a battery for the dc bus and 24 v power supply unit option for the control circuit 118

Wiring 118

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 118

Yaskawa offers a 24 v power supply option for the control circuit that is useful in applications unable to connect to a backup battery greater than 250 v wiring instructions can be found in figure 4 1 for a more detailed explanation of the 24 v power supply option refer to the manual provided with the option 118

Using a single battery with minimum 250 vdc 500 vdc 119

Battery connections for cimr l 2a0018 to 2a0075 cimr l 4a0009 to 4a0039 120

Connect the cable provided to the cn19 port 120

Connecting the drive and battery 120

Information on battery power ratings can be found in table 4 3 120

Insert the tip of a screwdriver into the opening on the edge of the cn19 connector cover slide the cover off the drive as indicated in figure 4 3 120

Setup procedure for elevator applications 120

Use the 1 m cable packaged with the drive to connect the battery remove the connector covering port cn19 before connecting the cable to cn19 120

Setup procedure for elevator applications 121

Slide the connector cover back into place as shown in figure 4 6 121

Use a pair of diagonal cutters to cut an opening in the connector cover that allows the cable to pass through the cable should pass through the connector cover with the cover fastened to the drive 121

Setup procedure for elevator applications 122

Connect the cable to the cn19 connector port on the drive 123

Setup procedure for elevator applications 123

Slide the cn19 connector cover back into place as shown in figure 4 3 123

The cable should pass through the connector cover with the cover fastened to the drive 123

Light load direction search function 124

Rescue operation torque limit 124

Figure 4 6 light load direction detection up 125

Figure 4 7 light load direction detection down 125

Setup procedure for elevator applications 125

Start up programming operation 125

When the lightest direction is down then after light load direction detection is finished the drive immediately accelerates to the rescue operation speed set in d1 25 without stopping an output terminal set for light load direction h2 54 will stay open and an output terminal set for light load direction detection status h2 55 will close 125

When the lightest load direction is up the drive stops after light load direction search and then accelerates upwards to the rescue operation speed set in parameter d1 25 the output terminals set for light load direction h2 54 and light load direction detection status h2 55 will close 125

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 125 125

Cannot change parameter settings 126

Motor does not rotate 126

Motor does not rotate properly after pressing run button or after entering external up down command 126

Setup troubleshooting and possible solutions 126

This section describes troubleshooting problems that do not trip an alarm or fault 126

A residual current device rcd rcm trips during run 127

Drive does not allow selection the desired auto tuning mode 127

Electrical noise from drive or output lines when the drive is operating 127

Motor is too hot 127

Motor rotates in the opposite direction from the up down command 127

Setup troubleshooting and possible solutions 127

Riding comfort related problems 128

Setup troubleshooting and possible solutions 128

The following table describes the most common problems related to ride comfort and proposes countermeasures to those problems before taking any action make sure the startup procedures have been performed as previously described 128

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 128

Setup troubleshooting and possible solutions 129

Start up programming operation 129

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 129 129

Backing up parameter values o2 03 130

Note parameter a1 05 is hidden from view to display a1 05 access parameter a1 04 and press and simultaneously 130

Parameter access level a1 01 130

Password settings a1 04 a1 05 130

Save the verified parameter settings change the access level or set a password to the drive to prevent accidental modification of parameter settings 130

Setting o2 03 to 1 saves all parameter settings before resetting o2 03 to 0 the drive can now recall all the saved parameters by performing a user initialization a1 03 1110 130

Setting the access level for operation only a1 01 0 allows the user to access parameters a1 and u only other parameters are not displayed 130

Setting the access level for user parameters a1 01 1 allows the user to access only the parameters that have been previously saved as user parameters this is helpful when displaying only the relevant parameters for a specific application 130

The user can set a password in parameter a1 05 to restrict access to the drive the password must be entered to a1 04 to unlock parameter access i e parameter setting a1 04 must match the value programmed into a1 05 the following parameters cannot be viewed or edited until the value entered to a1 04 correctly matches the value set to a1 05 a1 01 a1 02 a1 03 and a2 01 through a2 33 130

Use the verify menu to check all changes to parameter settings as a result of auto tuning refer to verifying parameter changes verify menu on page 85 130

Verifying parameter settings and backing up changes 130

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 130

Copy function 131

Verifying parameter settings and backing up changes 132

Parameter details 133

A initialization 134

A1 00 language selection 134

A1 01 access level selection 134

A1 02 control method selection 134

A1 initialization 134

Access is restricted to parameters a1 01 a1 04 and all u monitor parameters 134

Access to only a specific list of parameters set to a2 01 through a2 32 these user parameters can be accessed using the setup mode of the digital operator 134

All parameters can be viewed and edited 134

Allows or restricts access to drive parameters 134

If the drive parameters are password protected by a1 04 and a1 05 parameters a1 00 through a1 03 a1 06 and all a2 parameters cannot be modified if parameters are changed via serial communication it will not be possible to edit or change parameter settings with the digital operator until an enter command is issued to the drive from the serial communication 134

Selects the control method also referred to as the control mode that the drive uses to operate the motor parameter a1 02 determines the control mode for motor 1 when the drive is set up to run two motors 134

Selects the display language for the digital operator 134

The initialization group contains parameters associated with initial setup of the drive parameters involving the display language access levels initialization and password are located in this group 134

Use this mode for simple speed control and for multiple motor applications with low demands to dynamic response or speed accuracy this control mode is also used when the motor parameters are unknown and auto tuning cannot be performed the speed control range is 1 40 134

A initialization 135

A1 03 initialize parameters 135

An ope04 error appears on the digital operator when a terminal block with settings saved to its built in memory is installed in a drive that has edited parameters set a1 02 to 5550 to use the parameter settings saved to the terminal block memory 135

Drive parameters are reset to values selected by the user as user settings user settings are stored when parameter o2 03 is set to 1 set defaults 135

Notes on parameter initialization 135

Resets all parameters back to their original default settings with digital inputs s1 and s2 configured as forward run and reverse run respectively 135

Resets parameters back to the original default values after initialization the setting for a1 03 automatically returns to 0 135

Setting 0 no initialization setting 1110 user initialize 135

Setting 2 open loop vector control 135

Setting 2220 2 wire initialization 135

Setting 3 closed loop vector control 135

Setting 5550 ope04 reset 135

Setting 7 closed loop vector control for pm motors 135

Table 5 parameters not changed by drive initialization 135

The parameters shown in table 5 will not be reset when the drive is initialized by setting a1 03 2220 or 3330 although the control mode in a1 02 is not reset when a1 03 is set to 2220 or 3330 it may change when an application preset is selected 135

Use this mode for general variable speed applications that require precise speed control down to zero speed quick torque response or precise torque control and a speed feedback signal from the motor the speed control range is up to 1 1500 135

Use this mode for general variable speed applications with a speed control range of 1 200 that require precise speed control quick torque response and high torque at low speed without using a speed feedback signal from the motor 135

Use this mode for high precision control of a pm motor in constant torque or variable torque applications the speed control range reaches 1 1500 a speed feedback signal is required 135

A initialization 136

A1 04 a1 05 password and password setting 136

How to use the password 136

Parameter a1 04 enters the password when the drive is locked parameter a1 05 is a hidden parameter that sets the password 136

Table 5 setting the password for parameter lock 136

The instructions below demonstrate how to set password 1234 an explanation follows on how to enter that password to unlock the parameters 136

The user can set a password in parameter a1 05 to restrict access to the drive the password must be entered to a1 04 to unlock parameter access i e parameter setting a1 04 must match the value programmed into a1 05 the following parameters cannot be viewed or edited until the value entered to a1 04 correctly matches the value set to a1 05 a1 01 a1 02 a1 03 a1 06 and a2 01 through a2 33 136

A 1 00 0 137

A initialization 137

English 137

Mode prg 137

Prmset initialization 137

Prmset select language 137

Programming 137

Select language 137

Table 5 check to see if a1 02 is locked continuing from step 10 above 137

Table 5 enter the password to unlock parameters continuing from step 3 above 137

A initialization 138

A2 01 to a2 32 user parameters 1 to 32 138

A2 33 user parameter automatic selection 138

A2 user parameters 138

Determines whether recently edited parameters are saved to the second half of the user parameters a2 17 to a2 32 for quicker access 138

Saving user parameters 138

Set a2 33 to 0 to manually select the parameters listed in the user parameter group 138

Set a2 33 to 1 to automatically save recently edited parameters to a2 17 through a2 32 a total of 16 parameters are saved with the most recently edited parameter set to a2 17 the second most recently to a2 18 and so on access the user parameters using the setup mode of the digital operator 138

Setting 0 do not save list of recently viewed parameters 138

Setting 1 save history of recently viewed parameters 138

The user can select up to 32 parameters and assign them to parameters a2 01 through a2 32 to provide quicker access by eliminating the need to scroll through multiple menus the user parameter list can also save the most recently edited parameters 138

To save specific parameters to a2 01 through a2 32 set parameter a1 01 to 2 to allow access to all parameters then enter the parameter number to one of the a2 parameters to assign it to the list of user parameters finally set a1 01 to 1 to restrict access so users can only set and refer to the parameters saved as user parameters 138

B application 139

B1 01 speed reference selection 139

B1 operation mode selection 139

B1 02 up down command selection 140

B1 03 stopping method selection 140

B1 06 digital input reading 140

An up down command is accepted in any digital operator mode 141

An up down command is not accepted while the digital operator is in the programming mode 141

As a safety precaution the drive will not normally respond to an up down command input when the digital operator is being used to adjust parameters in the programming mode verify menu setup mode parameter settings mode and auto tuning mode if required by the application set b1 08 to allow the drive to run while in the programming mode 141

B application 141

B1 08 up down command selection while in programming mode 141

B1 14 phase order selection 141

B2 08 magnetic flux compensation value 141

B2 magnetic flux compensation 141

Common_tmonly 141

It is not possible to enter the programming mode as long as the drive output is active the programming mode cannot be displayed during run 141

Sets the magnetic flux compensation at start as a percentage of the no load current value e2 03 this function allows for the development of more flux to facilitate starting machines that require high starting torque or motors with a large rotor time constant 141

Sets the phase order for drive output terminals u t1 v t2 and w t3 switching motor phases will reverse the direction of the motor use this parameter to switch the direction of the up and down commands 141

The level of the dc current injected to the motor is limited to 80 of the drive rated current or to the motor rated current whichever value is smaller 141

When an up down command is issued the dc current level injected into the motor changes linearly from the level set to b2 08 to the level set to e2 03 within the time set to b2 03 141

A setting of 100 is equal to the maximum speed 142

B application 142

B4 01 b4 02 timer function on delay off delay time 142

B4 01 sets the on delay time for switching the timer output b4 02 sets the off delay time for switching the timer output 142

B4 delay timers 142

B6 01 b6 02 dwell speed dwell time at start 142

B6 03 b6 04 dwell speed dwell time at stop 142

B6 dwell function 142

Common_tmonly 142

Figure 5 dwell function at start and stop 142

Figure 5 shows how the dwell function works 142

Figure 5 timer operation 142

Note set the stopping method to ramp to stop b1 03 0 to use the dwell function 142

Parameter b6 01 determines the speed that is held or the time set in b6 02 during acceleration 142

Parameter b6 03 determines the speed that is held for the time set in b6 04 during deceleration 142

The dwell function temporarily holds the frequency reference at a predefined value for a set time then continues accelerating or decelerating 142

The timer function is independent of drive operation and can delay the switching of a digital output triggered by a digital input signal and help eliminate chattering switch noise from sensors an on delay and off delay can be set separately 142

The timer function switches on when the timer function input closes for longer than the value set to b4 01 the timer function switches off when the timer function input is open for longer than the value set to b4 02 figure 5 illustrates the timer function operation 142

Timer function operation 142

To enable the timer function set a multi function input to timer input h1 18 and set a multi function output to timer output h2 12 only one timer can be used 142

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 142

Adjusts the responsiveness of droop control reduce the setting if the reaction time is too long and increase it if hunting occurs 143

B application 143

B7 01 droop control gain 143

B7 02 droop control delay time 143

B7 droop control clv pm 143

B8 01 energy saving control selection 143

B8 16 energy saving control constant ki 143

B8 17 energy saving control constant kt 143

B8 energy saving 143

Common_tmonly 143

Droop control automatically balances the load level between two motors driving the same load droop control must be activated in one of the drives controlling these motors the drive in which droop control is activated shifts the load from one motor to another by automatically reducing the speed when the torque reference rises and automatically increasing the speed when the torque reference falls 143

Enables or disables the energy saving function 143

Enter the energy saving value ki as specified on the motor nameplate for ipm motors only 143

Enter the energy saving value kt as specified on the motor nameplate for ipm motors only 143

Sets the amount of speed reduction when the torque reference is 100 the gain is set as a percentage of the maximum output speed a setting of 0 disables the droop control function 143

The energy saving function can significantly increase the efficiency of an ipm motor 143

Accel decel ramps 1 are active by default if no input is set the accel decel ramps 2 3 and 4 can be activated by digital inputs h1 7 and 1a as explained in table 5 144

C parameters set the characteristics for acceleration deceleration and jerk other parameters in the c group cover settings for slip compensation torque compensation and carrier frequency 144

C tuning 144

C1 01 to c1 08 accel decel ramps 1 to 4 144

C1 acceleration and deceleration ramps 144

Common_tmonly 144

Figure 5 shows an operation example for changing accel decel ramps the example below requires that the stopping method be set for ramp to stop b1 03 0 144

Four different sets of acceleration and deceleration times can be set in the drive by digital inputs motor selection or switched automatically acceleration ramp parameters always set the ramp or time to accelerate from 0 to the maximum speed deceleration ramp parameters always set the ramp or time to decelerate from the maximum speed to 0 c1 01 and c1 02 are the default active accel decel settings 144

An emergency stop can be selected as the action the drive should take when certain faults occur such as l8 03 overheat pre alarm operation selection 145

C tuning 145

C1 09 emergency stop ramp 145

C1 11 accel decel switching speed 145

Common_tmonly 145

Sets a special deceleration used when a select group of faults occur or when closing a digital input configured as h1 15 n o input or 17 n c input a momentary closure of the digital input will trigger the emergency stop operation it does not have to be closed continuously the drive cannot be restarted after initiating an emergency stop operation until after completing deceleration clearing the emergency stop input and cycling the up down command 145

Sets the speed at which the drive switches between accel decel ramp settings refer to switching accel decel ramps by a speed level on page 145 145

Switching accel decel ramps by a speed level 145

Switching acceleration and deceleration times by motor selection 145

Table 5 motor switching and accel decel time combinations 145

The drive can switch between different acceleration and deceleration ramps automatically the drive will switch from accel decel ramp 4 in c1 07 and c1 08 to the default accel decel ramp in c1 01 and c1 02 when the output speed exceeds the speed level set in parameter c1 11 when it falls below this level the accel decel ramps are switched back figure 5 shows an operation example 145

When switching between motor 1 and 2 using a digital input h1 16 parameters c1 01 to c1 04 become accel decel times 1 and 2 for motor 1 while c1 05 to c1 08 become accel decel times 1 and 2 for motor 2 accel decel times 1 and 2 can be switched for each motor using a digital inputs set to h1 7 like shown in table 5 145

Actual accel ramp accel ramp setting c2 01 c2 02 2 146

Actual decel ramp decel ramp setting c2 03 c2 04 2 146

C tuning 146

C1 10 accel decel setting resolution 146

C1 12 c1 13 motor 2 acceleration time motor 2 deceleration time 146

C1 15 inspection deceleration ramp 146

C2 01 through c2 05 set separate jerks for each section of the acceleration or deceleration 146

C2 01 to c2 05 jerk settings 146

C2 jerk settings 146

Common_tmonly 146

Determines the units for the acceleration and deceleration ramps set to c1 01 through c1 09 using parameter c1 10 146

Jerk settings set the transition between acceleration rates adjust them to smooth out jerks or shocks that occur when the speed is changed 146

Sets the accel decel time when motor 2 has been selected using one of the multi function input terminals h1 146

Sets the deceleration ramp during inspection run refer to inspection operation on page 109 for details 146

Setting 0 two decimal places setting 1 one decimal place 146

When o1 03 is set to between 0 and 4 the jerk settings are expressed in seconds then the actual accel decel time including jerk settings can be calculated as follows 146

Adjusts the filter on the output side of the slip compensation function although this parameter rarely needs to be changed adjustment may help in the following situations 147

C tuning 147

C3 01 slip compensation gain 147

C3 02 slip compensation primary delay time 147

C3 03 slip compensation limit 147

C3 04 slip compensation selection during regeneration 147

C3 slip compensation 147

Common_tmonly 147

Decrease the setting when the slip compensation response is too slow increase this setting when speed is unstable 147

Enables or disables slip compensation during regenerative operation 147

Increase the setting if the motor at constant speed is slower than the speed reference decrease the setting if the motor at constant speed is faster than the speed reference 147

Sets the gain for the motor slip compensation function although this parameter rarely needs to be changed adjustments may be necessary under the following circumstances 147

Sets the upper limit for the slip compensation function as a percentage of the motor rated slip e2 02 147

Slip compensation is enabled during regenerative operation and at frequencies as low as 2 hz the drive uses the motor rated slip set to e2 02 to automatically calculate the frequency range where compensation will be disabled 147

Slip compensation is enabled during regenerative operation it will not be active at output frequencies below 6 hz 147

Slip compensation is not provided the actual motor speed might be higher than the speed reference 147

The slip compensation function improves the speed accuracy of an induction motor by adjusting the output speed in accordance with the motor load it compensates the slip and makes the motor speed equal to the speed reference 147

The slip compensation limit is constant throughout the constant torque range speed reference e1 06 in the constant power range speed reference e1 06 it is increased based on c3 03 and the output speed as shown in figure 5 147

This function does not operate when the output frequency is too low regardless of whether it has been enabled 147

Adjust this parameter only after the motor rated current e4 01 motor rated slip e4 02 and the motor no load current e4 03 have all been set 148

C tuning 148

C3 05 output voltage limit operation selection 148

C3 21 motor 2 slip compensation gain 148

C3 22 motor 2 slip compensation primary delay time 148

C3 23 motor 2 slip compensation limit 148

Common_tmonly 148

Determines if the motor flux reference is automatically reduced when output voltage reaches the saturation range 148

Figure 5 slip compensation limit 148

Functions for motor 2 in the same way that c3 02 functions for motor 1 148

If the input power supply voltage is low or the motor has a high voltage rating this function improves the speed precision when moving heavy loads at high speeds when selecting the drive remember that the reduction in flux causes a slightly higher current at high speed when this function is enabled 148

Note default setting is 0 in v f control a1 02 0 default setting is 1 in open loop vector control a1 02 2 and closed loop vector control a1 02 3 in closed loop vector control slip compensation gain acts as an adaptable gain 148

Note the default for v f control a1 02 0 is 2000 ms the default for open loop vector control a1 02 2 is 200 ms 148

Refer to c3 01 slip compensation gain on page 147 for details on adjusting this parameter 148

Refer to c3 02 slip compensation primary delay time on page 147 for instructions on how to adjust this parameter 148

Sets the upper limit for the slip compensation function as a percentage of the motor rated slip e4 02 148

Setting 0 disabled setting 1 enabled 148

The slip compensation limit is constant throughout the constant torque range frequency reference e3 06 in the constant power range frequency reference e3 06 it is increased based on c3 23 and the output frequency as shown in the following diagram 148

Used to improve speed accuracy for motor 2 functions in the same way that c3 01 functions for motor 1 148

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 148

Adjust c4 01 so that the output current does not exceed the drive rated current 149

Although c4 02 rarely needs to be changed adjustments may be necessary in the following situations increase this setting if the motor vibrates decrease this setting if the motor responds too slowly to changes in the load 149

Although this parameter rarely needs to be changed it may be necessary to adjust the torque compensation gain in small steps of 0 5 in the following situations increase this setting when using a long motor cable decrease this setting when motor oscillation occurs 149

C tuning 149

C4 01 torque compensation gain 149

C4 02 torque compensation primary delay time 149

C4 03 torque compensation at forward start 149

C4 04 torque compensation at reverse start 149

C4 05 torque compensation time constant 149

C4 torque compensation 149

Sets the amount of torque at start in the forward direction to improve motor performance during start with a heavy load compensation is applied using the time constant set in parameter c4 05 enable this function when the load pulls the motor in reverse when starting with a forward up down command setting of 0 disables this feature 149

Sets the amount of torque reference at start in the reverse direction to improve motor performance during start with heavy load compensation is applied using the time constant set in parameter c4 05 enable this function if the load pulls the motor in the forward direction when starting with a reverse up down command setting 0 disables this feature 149

Sets the delay time used for applying torque compensation 149

Sets the gain for the torque compensation function 149

Sets the time constant for applying the torque compensation at start that is set to c4 03 and c4 04 149

The drive calculates the motor primary voltage loss using the output current and the line to line resistance e2 05 and then adjusts the output voltage to compensate insufficient torque at start or when load is applied the effects of this voltage compensation can be increased or decreased using parameter c4 01 149

The drive controls the motor excitation current d axis current and torque producing current q axis current separately torque compensation affects the torque producing current only c4 01 works as a factor of the torque reference value that builds the torque producing current reference 149

The torque compensation function compensates for insufficient torque production at start up or when a load is applied 149

Adjusting the speed control loop parameters 150

C4 07 motor 2 torque compensation gain 150

C5 speed control loop 150

Common_tmonly 150

C tuning 151

C5 01 c5 03 c5 13 c5 02 c5 04 c5 14 speed control loop proportional gain 1 2 3 speed control loop integral time 1 2 3 151

C5 06 speed control loop primary delay time constant 151

C5 07 speed control settings switching speed 151

Common_ tmonly 151

Determines how fast a continuous speed deviation problem is eliminated a setting that is too long reduces the responsiveness of the speed control a setting that is too short can cause oscillation 151

Sets the filter time constant for the time from the speed loop to the torque command output increase this setting gradually in increments of 0 1 for loads with low rigidity or when oscillation is a problem this parameter rarely needs to be changed 151

Sets the speed where the drive should switch between speed control loop proportional gain 1 2 and 3 c5 01 c5 03 and c5 13 as well as between integral time 1 2 and 3 c5 02 c5 04 and c5 14 151

Speed control loop gain tuning c5 01 c5 03 c5 13 151

Speed control loop integral time tuning c5 02 c5 04 c5 14 151

Switching between speed loop settings accel decel 151

Switching between speed loop settings helps to achieve optimal performance and riding comfort in all sections of a trip if c5 07 is set higher than 0 then the speed loop settings automatically change with the output speed as shown in figure 5 1 and figure 5 2 151

The higher this setting the faster the speed response although a setting that is too high can lead to oscillation 151

These parameters adjust the responsiveness of the speed control loop 151

2 phase 3 phase conversion 1 2 phase modulation 2 3 phase modulation 152

Adjusts the delay applied to the torque reference output from speed control loop during position lock increase this setting gradually in increments of 0 1 when vibration is a problem this parameter rarely needs to be changed 152

C tuning 152

C5 08 speed control loop integral limit 152

C5 16 speed control loop delay time during position lock 152

C5 17 and c5 18 determine the ratio of the machine inertia and the inertia of the motor being used 152

C5 17 c5 18 motor inertia load inertia ratio 152

C5 19 c5 20 speed control loop p gain time i time during position lock 152

C6 03 carrier frequency 152

C6 06 pwm method 152

C6 09 carrier frequency during rotational auto tuning 152

C6 carrier frequency 152

Determines how the drive should perform pulse width modulation 152

Determines the carrier frequency while performing rotational auto tuning although this parameter rarely needs to be changed when overcurrent problems occur when auto tuning a low impedance motor it may be helpful to set c6 03 to a high value before setting c6 09 to 1 152

Sets the carrier frequency 152

Sets the upper limit for speed control loop output as a percentage of the rated torque 152

Setting 0 5 khz setting 1 same value set to c6 03 152

These parameters adjust the responsiveness of speed control loop during position lock increase c5 19 and shorten c5 20 if the motor rolls back immediately after the brake releases decrease c5 19 and lengthen c5 20 if vibrations occur 152

C tuning 153

C6 21 inspection operation carrier frequency 153

C6 23 carrier frequency during initial motor pole search 153

C6 31 carrier frequency during rescue operation 153

Sets the carrier frequency during inspection run 153

Sets the carrier frequency during rescue operation 153

Sets the carrier frequency when estimating the initial polarity 153

Setting 0 2 khz setting 1 use the value set to c6 03 153

Setting 0 use the value set to c6 03 setting 1 2 khz 153

Use the value set to c6 03 1 2 khz 153

D reference settings 154

D1 01 to d1 08 speed references 1 to 8 154

D1 18 speed reference selection mode 154

D1 19 nominal speed 154

D1 speed reference 154

D reference settings 155

D1 20 d1 21 d1 22 intermediate speeds 1 to 3 155

D1 23 releveling speed 155

D1 24 inspection operation speed 155

D1 25 rescue operation speed 155

D1 26 leveling speed 155

Determines the speed during rescue operation refer to rescue operation on page 114 for details 155

Motor switch selection 155

Sets intermediate speeds 1 through 3 155

Sets the inspection speed when a multi function input terminal is programmed for inspection speed h1 54 a description of the inspection speed can be found in inspection operation on page 109 155

Sets the inspection speed when a multi function input terminal is programmed for leveling speed h1 53 155

Sets the releveling speed when a multi function input terminal is programmed for releveling speed h1 52 155

Table 5 speed reference for motor 2 controlling motor 1 and 2 155

The motor 2 speed reference in d1 27 can also be used to operate motor 1 using v f control refer to table 5 for combinations of selecting the speed reference for motor 2 and the motor 1 2 selection switch h1 53 155

When an input terminal selects motor 2 h1 16 the drive will operate a second motor using v f control the drive cannot control motor 2 with olv clv or clv pm 155

D reference settings 156

D1 27 motor 2 speed reference 156

D1 28 leveling speed detection level 156

D1 29 inspection speed detection level 156

D6 03 field forcing selection 156

D6 06 field forcing limit 156

D6 field forcing 156

Enables or disables the field forcing function 156

Field forcing 156

Sets the maximum level at which the field forcing function can boost the excitation current reference the value is set as a percentage of the motor no load current this parameter does not normally need to be changed 156

Sets the speed reference for motor 2 156

Setting 0 disabled setting 1 enabled 156

The field forcing function compensates the delaying influence of the motor time constant when changing the excitation current reference field forcing can improve the motor responsiveness it is ineffective during dc injection braking 156

When the speed priority selection in d1 18 is set to 0 or 3 and the speed reference value falls below the level set in d1 28 the drive interprets the selected speed as leveling speed this parameter must be set to use the speed control loop setting 3 when d1 18 0 3 refer to c5 speed control loop on page 150 for details 156

When the speed priority selection in d1 18 is set to 0 or 3 and the speed reference value is below the level set in d1 29 but higher than the level set in d1 28 the drive interprets the selected speed as inspection speed this parameter must be set to use the inspection operation function when d1 18 0 3 refer to inspection operation on page 109 for details 156

E motor parameters 157

E1 01 input voltage setting 157

E1 03 v f pattern selection 157

E1 v f pattern 157

V f pattern settings e1 04 to e1 13 157

Common_tmonly 158

E motor parameters 158

E2 01 motor rated current 158

E2 02 motor rated slip 158

E2 03 motor no load current 158

E2 motor parameters 158

Figure 5 3 v f pattern 158

Note 1 the display resolution depends on the rated output power of the drive models cimr l 2a0018 to 2a0033 and cimr l 4a0009 to 4a0018 display values in 0 1 a units while models cimr l 2a0047 to 2a0415 and cimr l 4a0024 to 4a0216 display values in 0 a units 2 setting the motor rated current in e2 01 lower than the motor no load current in e2 03 will trigger an ope02 error set e2 03 correctly to prevent this error 158

Note 1 the following condition must be true when setting up the v f pattern e1 09 e1 07 e1 06 e1 11 e1 04 2 to make the v f pattern a straight line below e1 06 set e1 09 e1 07 in this case the e1 08 setting is disregarded 3 e1 03 is unaffected when the parameters are initialized using parameter a1 03 but the settings for e1 04 through e1 13 are returned to their default values 4 parameters e1 11 e1 12 and e1 13 should only be used to fine tune the v f pattern in the constant output range these parameters rarely need to be changed 158

Note as the motor parameters for a pm motor are set up in the e5 parameters parameters for induction motors e2 are hidden when a pm motor control mode is selected i e parameter a1 02 is set to 7 158

Note the display resolution depends on the rated output power of the drive models cimr l 2a0018 to 2a0033 and cimr l 4a0009 to 4a0018 display values in 0 1 a units while models cimr l 2a0047 to 2a0415 and cimr l 4a0024 to 4a0216 display values in 0 a units 158

Set the no load current for the motor in amperes when operating at the rated frequency and the no load voltage the drive sets e2 03 during the auto tuning process rotational auto tuning and stationary auto tuning 1 2 the motor no load current listed in the motor test report can also be entered to e2 03 manually contact the motor manufacturer to receive a copy of the motor test report 158

Sets the motor rated slip in hz to protect the motor and calculate torque limits this value is automatically set during auto tuning rotational auto tuning stationary auto tuning 1 and 2 158

The availability of the following parameters depends on the control mode 158

These parameters contain the motor data for induction motors they are set automatically when auto tuning is performed this includes rotational auto tuning stationary auto tuning 1 and 2 if auto tuning cannot be performed refer to auto tuning fault detection on page 260 158

Used to protect the motor and calculate torque limits set e2 01 to the full load amps fla stamped on the motor nameplate if auto tuning completes successfully the value entered to t1 04 will automatically be saved to e2 01 158

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 158

E motor parameters 159

E type insulation multiply 0 2 times the resistance value ω listed on the test report at 75 c b type insulation multiply 0 2 times the resistance value ω listed on the test report at 75 c f type insulation multiply 0 7 times the resistance value ω listed on the test report at 115 c 159

E2 04 number of motor poles 159

E2 05 motor line to line resistance 159

E2 06 motor leakage inductance 159

E2 07 motor iron core saturation coefficient 1 159

E2 08 motor iron core saturation coefficient 2 159

E2 09 motor mechanical loss 159

E2 10 motor iron loss for torque compensation 159

If auto tuning is not possible contact the motor manufacturer to find out the line to line resistance or measure it manually when using the manufacturer motor test report calculate e2 05 by one of the formulas below 159

Set the number of motor poles to e2 04 if auto tuning completes successfully the value entered to t1 06 will automatically be saved to e2 04 159

Sets the line to line resistance of the motor stator winding if auto tuning completes successfully this value is automatically calculated enter this value as line to line and not for each motor phase 159

Sets the motor iron loss in watts 159

Sets the motor iron saturation coefficient at 50 of the magnetic flux if rotational auto tuning completes successfully then this value is automatically calculated and set to e2 07 this coefficient is used when operating with constant output 159

Sets the motor iron saturation coefficient at 75 of the magnetic flux if rotational auto tuning completes successfully then this value is automatically and set to e2 08 this coefficient is used when operating with constant output 159

Sets the voltage drop due to motor leakage inductance as a percentage of motor rated voltage this value is automatically set during auto tuning rotational auto tuning stationary auto tuning 1 2 159

This parameter sets to the motor mechanical loss as a percentage of motor rated power kw capacity adjust this setting when there is a large amount of torque loss due to motor bearing friction the setting for the mechanical loss is added to the torque 159

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 159 159

E2 11 motor rated power 160

Setting motor parameters manually 160

Common_tmonly 161

E motor parameters 161

E3 04 to e3 10 161

E3 v f pattern for motor 2 161

E4 01 motor 2 rated current 161

E4 motor 2 parameters 161

E4 parameters contain the motor data for motor 2 these parameters are usually set automatically during the auto tuning process for vector control modes rotational auto tuning stationary auto tuning 1 and 2 if auto tuning cannot be performed refer to auto tuning fault detection on page 260 for additional details 161

If auto tuning completes successfully the value entered to t1 04 will automatically be saved to e4 01 161

Parameters e3 04 through e3 10 set up the v f pattern used for motor 2 as shown in figure 5 4 161

Protects the motor and calculates torque limits set e4 01 to the full load amps fla stamped on the nameplate of motor 2 161

These parameters set the v f pattern used for motor 2 refer to setting 16 motor 2 selection on page 173 for details on switching motors 161

E motor parameters 162

E4 02 motor 2 rated slip 162

E4 03 motor 2 rated no load current 162

E4 04 motor 2 motor poles 162

E4 05 motor 2 line to line resistance 162

E4 06 motor 2 leakage inductance 162

E5 02 motor rated power 162

E5 pm motor settings 162

For pm motors auto tuning can be performed if motor data is known it can also be entered manually 162

Note 1 e5 parameters are visible only when a pm motor control mode is selected a1 02 7 2 e5 parameters are not reset when the drive is initialized using parameter a1 03 162

Note the display resolution depends on the rated output power of the drive models cimr l 2a0018 to 0033 and cimr l 4a0009 to 0018 display values in 0 1 a units while models cimr l 2a0047 to 2a0415 and cimr l 4a0024 to 4a0216 display values in 0 a units 162

Sets the line to line resistance for the motor 2 stator winding if auto tuning completes successfully this value is automatically calculated enter this value as line to line and not for each motor phase refer to e2 05 motor line to line resistance on page 159 to manually enter this parameter setting 162

Sets the motor 2 rated slip frequency and is the basis for slip compensation value the drive calculates this value automatically during auto tuning rotational auto tuning and stationary auto tuning 1 2 refer to e2 02 motor rated slip on page 158 for information on calculating the motor rated slip 162

Sets the no load current for motor 2 in amperes when operating at the rated frequency and the no load voltage the drive sets e2 03 during the auto tuning process rotational auto tuning and stationary auto tuning 1 2 the motor no load current listed in the motor test report can also be entered to e2 03 manually contact the motor manufacturer for a copy of the motor test report 162

Sets the number of poles for motor 2 if auto tuning completes successfully the value entered to t1 06 will be automatically saved to e4 04 162

Sets the rated power of the motor determined by the value set to t2 04 during the auto tuning process 162

Sets the voltage drop due to motor leakage inductance as a percentage of rated voltage of motor 2 this value is automatically set during auto tuning rotational auto tuning and stationary auto tuning 1 2 162

These parameters set the motor data of a pm motor 162

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 162

E motor parameters 163

E5 03 motor rated current 163

E5 04 number of motor poles 163

E5 05 motor stator resistance single phase 163

E5 06 motor d axis inductance 163

E5 07 motor q axis inductance 163

E5 09 motor induction voltage constant 1 163

E5 11 encoder offset 163

E5 24 motor induction voltage constant 2 163

Note 1 set e5 09 to 0 when setting e5 24 however setting both e5 09 and e5 24 to 0 will trigger ope08 ope08 will also be triggered if neither e5 09 nor e5 24 are set to 0 2 this parameter is not reset when the drive is initialized using parameter a1 03 163

Note 1 set e5 24 to 0 when setting e5 09 however setting both e5 09 and e5 24 to 0 will trigger ope08 ope08 will also be triggered if neither e5 09 nor e5 24 are set to 0 2 this parameter is not reset when the drive is initialized using parameter a1 03 163

Note the display resolution depends on the rated output power of the drive models cimr l 2a0018 to 2a0033 and cimr l 4a0009 to 4a0018 display values in 0 1 a units while models cimr l 2a0047 to 2a0415 and cimr l 4a0024 to 4a0216 display values in 0 a units 163

Sets the d axis inductance in 0 1 mh units this parameter is set during the auto tuning process 163

Sets the induced peak voltage per phase in units of 0 mv rad s electrical angle this data can be obtained from either the motor nameplate or from the motor test report issued by the manufacturer of the motor 163

Sets the induced phase to phase rms voltage in units of 0 mv r min mechanical angle this data can be obtained from either the motor nameplate or from the motor test report issued by the manufacturer of the motor 163

Sets the motor rated current in amps automatically set when the value is entered to t2 06 during auto tuning 163

Sets the number of motor poles automatically set when the value is entered to t2 08 during auto tuning 163

Sets the offset between the rotor magnetic axis and the z pulse of the encoder connected this parameter is set during auto tuning for pm motors and during encoder offset tuning 163

Sets the q axis inductance in 0 1 mh units this parameter is set during the auto tuning process 163

Sets the resistance for one motor phase do not enter the line to line resistance into e5 05 when measuring the resistance manually 163

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 163 163

A pgo fault is triggered if the drive receives no pulse signal for longer than the time set in f1 14 set the stopping method for a pgo fault in parameter f1 02 164

An os fault is triggered when the speed feedback exceeds the value set in f1 08 for longer than the time set in f1 09 set the stopping method for an os fault in parameter f1 03 164

Encoder 1 resolution 164

F option settings 164

F1 02 f1 14 pg open pgo circuit operation selection detection time 164

F1 03 f1 08 f1 09 overspeed os operation selection detection level delay time 164

F1 encoder pg feedback settings 164

Sets the encoder resolution 164

The f1 parameters are used to set the drive up for operation using a motor encoder option card note that all speed feedback option cards must be connected to the cn5 c port 164

A speed deviation error dev is triggered when the difference between the speed reference and the speed feedback exceeds the value set in f1 10 for longer than the time set in f1 11 the stopping method when a speed deviation fault occurs can be selected in parameter f1 04 165

Common_tmonly 165

Determines the direction indicated by the motor encoder signal 165

Example to have a ratio of 1 32 between the speed feedback option card pulse input and output set f1 06 032 165

F option settings 165

F1 04 f1 10 f1 11 operation at speed deviation dev detection level delay time 165

F1 05 encoder 1 rotation direction selection 165

F1 06 pg1 pulse monitor output division ratio 165

F1 18 dv3 detection selection clv pm 165

F1 19 dv4 detection selection clv pm 165

Refer to pg encoder setup on page 91 for details on how to set the direction for the encoder and the motor 165

Sets the number of pulses necessary to trigger a dv4 fault when there is a motor speed deviation opposite to the frequency reference setting f1 19 to 0 disables dv4 detection 165

Sets the number of times the drive will detect a dv3 situation before triggering a dv3 fault the drive detects a dv3 condition when the torque reference and speed reference are in opposite directions while the difference between the actual motor speed and the speed reference is greater than 30 setting f1 18 to 0 disables dv3 detection 165

Sets the ratio between the pulse input and the pulse output of a speed feedback option card as a three digit number where the first digit n sets the numerator and the second and third digit m set the denominator as shown below 165

Common_ tmonly 166

Endat 2 01 2 01 serial communications operation sin cos 1 endat 2 22 serial communications operation 2 hiperface 166

F option settings 166

F1 20 pg option card disconnect detection 1 166

F1 29 dev detection condition selection 166

F1 50 encoder selection 166

F1 51 pgoh detection level 166

Selects when dev error detection is active 166

Sets the level for detecting pg hardware fault pgoh 166

Sets up the type of encoder connected to a pg f3 option card 166

Sets whether the drive detects a fault when a speed feedback card is disconnected 166

Setting 0 after speed reference sfs output and motor speed have matched once setting 1 after speed reference sfs output have matched once setting 2 always during run 166

Setting 0 disabled setting 1 enabled 166

The use of endat2 22 encoders requires a pg f3 option with software version 0102 or later to identify the pg f3 software version refer to the pg f3 labeling in the field designated c n s four digit number 166

Usually the relation between the sin and cos track is if the value of the square root falls below the the level set in f1 51 a speed feedback hardware fault is detected available when f1 20 1 166

Determines the type of input for digital option card di a3 when o1 03 is set to 0 or 1 167

Enables or disables the r phase when a pg e3 option card is used 167

F option settings 167

F1 52 communication speed of serial encoder selection 167

F1 63 pg e3 r track selection 167

F3 01 di a3 option card input selection 167

F3 digital input card settings 167

Selects the speed for serial communication between a pg f3 option card and serial encoder 167

The r track is not used the rotor magnet position is calculated from the c and d track signal only 167

The r track signals are used to determine the rotor magnet position 167

The unit and the setting range are determined by f3 03 f3 03 0 255 100 255 to 255 f3 03 1 4095 100 4095 to 4095 f3 03 2 30000 100 33000 to 33000 167

These parameters set up the drive for operation with the option card di a3 refer to the instruction manual packaged with the option card for specific details on installation wiring input signal level selection and parameter setup 167

Determines the number of bits for the option card input that sets the speed reference 168

F option settings 168

F3 03 di a3 option card data length selection 168

F4 01 f4 03 terminal v1 v2 function selection 168

F4 02 f4 04 f4 05 f4 06 terminal v1 v2 gain and bias 168

F4 analog monitor card settings 168

Parameters f4 02 and f4 04 determine the gain while parameters f4 05 and f4 06 set the bias these parameters are set as a percentage of the output signal from v1 and v2 where 100 equals 10 v output the terminal output voltage is limited to 10 v 168

Selects the data to output from analog terminal v1 enter the final three digits of u to determine which monitor data is output from the option card some monitors are only available in certain control modes 168

Setting 0 8 bit setting 1 12 bit setting 2 16 bit 168

Terminal v1 168

Terminal v2 168

The output signal is adjustable while the drive is stopped 168

These parameters set up the drive for operation with the analog output option card ao a3 refer to the instruction manual packaged with the option card for specific details on installation wiring input signal level selection and parameter setup 168

Using gain and bias to adjust output signal level 168

View the value set to f4 02 terminal v1 monitor gain on the digital operator a voltage equal to 100 of the parameter being set in f4 01 is output at terminal v1 2 adjust f4 02 while viewing the monitor connected to the terminal v1 3 view the value set to f4 05 on the digital operator terminal v1 outputs a voltage equal to 0 of the monitor selected by the setting value of f4 01 4 adjust f4 05 while viewing the output signal on the terminal v1 168

View the value set to f4 02 terminal v2 monitor gain on the digital operator a voltage equal to 100 of the parameter being viewed in f4 03 is output at terminal v2 2 adjust f4 04 while viewing the monitor connected to the terminal v2 3 view the value set to f4 06 on the digital operator terminal v2 will output a voltage equal to 0 of the monitor selected by the setting value of f4 03 4 adjust f4 06 while viewing the output signal on the terminal v2 168

Determines drive operation when a communication error occurs 169

Determines how the do a3 option card works with the drive 169

F option settings 169

F4 07 f4 08 terminal v1 v2 signal level selection 169

F5 01 through f5 08 digital output option card terminal function selection 169

F5 09 do a3 output mode selection 169

F5 digital output card settings 169

F6 01 operation selection after communications error 169

F6 communication option card 169

Sets the output signal level for terminals v1 and v2 169

These parameters configure communication option cards and communication fault detection methods 169

These parameters set up the drive for operation with the digital output option card do a3 refer to the instruction manual packaged with the option card for specific details on installation wiring input signal level selection and parameter setup 169

When f5 09 2 the parameters listed in the table below are used to assign functions to the output terminals on the option card 169

Canopen parameters 170

Determines drive operation when an external fault is initiated by a communication option ef0 170

Determines the detection method of an external fault ef0 initiated by a communication option card 170

Determines whether f6 communication related parameters are reset after initialization 170

F option settings 170

F6 02 external fault from communication option detection selection 170

F6 03 external fault from communication option operation selection 170

F6 04 bus error detection time 170

F6 06 torque limit selection from communications option 170

F6 08 reset communication parameters 170

Parameters f6 35 and f6 36 set up the drive to operate on a canopen network 170

Refer to the yaskawa ac drive option canopen installation manual and technical manual for details on parameter settings 170

Selects whether torque limit values are assigned to the drive from the network 170

Sets the delay time for bus error detection 170

Setting 0 always detected setting 1 detection during run only 170

Setting 0 disabled setting 1 enabled 170

Setting 0 do not reset parameters f6 when the drive is initialized with a1 03 setting 1 reset f6 when the drive is initialized with a1 03 170

Setting 0 ramp to stop uses the deceleration ramp set to c1 02 setting 1 coast to stop setting 2 fast stop uses the fast stop ramp set to c1 09 setting 3 alarm only continue operation 170

H terminal functions 171

H1 03 to h1 08 functions for terminals s3 to s8 171

H1 multi function digital inputs 171

Common_ tmonly 172

Common_ tmonly 173

Are applicable to the corresponding settings 174

Can be used as monitoring input for the motor contactor and allows the drive to detect contactor malfunction 174

Causes the drive to operate at the speed reference set in d1 24 to use inspection run this terminal must be close before the up or down command is entered refer to inspection operation on page 109 for details 174

Closing a terminal set for intermediate speed makes the drive run at the speed reference set to d1 20 this setting can also be used in combination with other input terminals set for 50 nominal speed and 52 releveling speed to switch between the speed reference set in d1 21 and d1 22 conditions change however according to the speed selection mode set in d1 18 refer to multi speed inputs 1 2 d1 18 0 or 3 on page 106 for details 174

Closing a terminal set for leveling speed makes the drive run at the speed reference set to d1 26 conditions change however according to the speed selection mode set in d1 18 refer to multi speed inputs 1 2 d1 18 0 or 3 on page 106 for details 174

Closing a terminal set for nominal speed makes the drive run at the speed reference set to d1 19 conditions change however according to the speed selection mode set in d1 18 refer to multi speed inputs 1 2 d1 18 0 or 3 on page 106 for details 174

Closing a terminal set for releveling speed makes the drive run at the speed reference set to d1 23 conditions change however according to the speed selection mode set in d1 18 refer to multi speed inputs 1 2 d1 18 0 or 3 on page 106 for details 174

Determines whether detection for each fault should be enabled only during run or always detected 174

H terminal functions 174

Initiates rescue operation when the terminal closes refer to rescue operation on page 114 for details 174

Setting 50 nominal speed 174

Setting 51 intermediate speed 174

Setting 52 releveling speed 174

Setting 53 leveling speed 174

Setting 54 inspection operation 174

Setting 55 rescue operation 174

Setting 56 motor contactor feedback 174

Setting 57 high speed limit up 174

Setting 58 high speed limit down 174

Terminal statuses detection conditions and stopping methods marked with an 174

The following table shows the relationship between the conditions and the value set to h1 174

When this input is closed the speed in down direction will be limited to the leveling speed no speed limit is applied when the car is going up 174

When this input is closed the speed in up direction will be limited to the leveling speed no speed limit is applied when the car is going down 174

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 174

H terminal functions 175

H2 01 to h2 05 terminals m1 m2 m3 m4 m5 m6 p1 pc and p1 p2 function selection 175

H2 multi function digital outputs 175

Output closes when the drive is outputting a voltage 175

The drive has a built in function for self diagnosing serial communications operation the test involves wiring the send and receive terminals of the rs 485 422 port together the drive transmits data and then confirms that the communications are received normally refer to self diagnostics on page 393 for details on how to use this function 175

The drive has three multi function output terminals table 5 2 lists the functions available for these terminals using h2 01 through h2 05 175

This input allows the drive to monitor the brake operation and issue a fault if the brake status does not match the brake command digital output set to h2 50 175

When this terminal closes and a direct landing is selected for the stopping method s5 10 1 the drive will stop at the designated floor with greater accuracy refer to stop distance on page 353 for details 175

Agree 1 176

Closes whenever the actual output speed clv clv pm is within the speed agree width l4 02 of the current speed reference regardless of the direction 176

Closes whenever the actual output speed or motor speed clv clv pm and the speed reference are within the speed agree width l4 02 of the programmed speed agree level l4 01 176

Common_ tmonly 176

Common_tmonly 176

Figure 5 0 user set speed agree 1 time chart 176

Figure 5 8 zero speed time chart 176

Figure 5 9 speed agree 1 time chart 176

H terminal functions 176

Note detection works in both directions forward and reverse 176

Note detection works in both forward and reverse the value of l4 01 is used as the detection level for both directions 176

Note when using clv or clv pm control modes the zero speed level is defined by s1 01 in all other control modes the zero speed level is the minimum output speed set to e1 09 176

Refer to l4 01 l4 02 speed agreement detection level and detection width on page 193 for more details 176

Refer to l4 01 l4 02 speed agreement detection level and detection width on page 193 for more instructions 176

Setting 1 zero speed 176

Setting 2 speed agree 1 176

Setting 3 user set speed agree 1 176

Terminal closes whenever the output speed or motor speed clv clv pm falls below the minimum output speed set to e1 09 or s1 01 176

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 176

Common_ tmonly 177

H terminal functions 177

Output closes whenever the output speed or motor speed clv clv pm is above the detection level set in l4 01 the terminal remains closed until the output speed or motor speed falls below l4 01 minus the setting of l4 02 177

Output opens when the output speed clv clv pm rises above the detection level set in l4 01 plus the detection width set in l4 02 the terminal remains open until the output speed falls below the level set in l4 01 177

Refer to l4 01 l4 02 speed agreement detection level and detection width on page 193 for more details 177

Setting 4 speed detection 1 177

Setting 5 speed detection 2 177

Displays the currently selected speed reference source 178

Displays the currently selected up down command source 178

H terminal functions 178

Output closes to indicate that the drive is in a baseblock state while in baseblock output transistors do not switch and no main circuit voltage is output 178

Output closes whenever the dc bus voltage or control circuit power supply drops below the trip level set in l2 05 a fault in the dc bus circuit will also cause the terminal to set for dc bus undervoltage to close 178

Output closes whenever the drive is ready to operate the motor the terminal will not close under the conditions listed below and any up down commands will be disregarded 178

Set up the torque detection levels and select the output function from the table below refer to l6 torque detection on page 196 for details 178

Setting 6 drive ready 178

Setting 7 dc bus undervoltage 178

Setting 8 during baseblock n o 178

Setting 9 speed reference source 178

Setting a up down command source 178

Setting b 18 torque detection 1 torque detection 2 178

Setting e fault 178

The output closes when the drive faults excluding cpf00 and cpf01 faults 178

These digital output functions to signal an overtorque or undertorque situation to an external device 178

When the power is shut off during a fault when the internal power supply of the drive has malfunctioned when a parameter setting error makes it impossible to run although stopped an overvoltage or undervoltage situation occurs while editing a parameter in the programming mode when b1 08 0 when parameter l8 88 0 and at least one safe disable input is open 178

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 178

Agree 2 179

Closes whenever the actual output speed or motor speed clv clv pm and the speed reference are within the speed agree width l4 04 of the programmed speed agree level l4 03 as the detection level l4 03 is a signed value detection works in the specified direction only 179

Closes whenever the actual output speed or motor speed clv clv pm is within the speed agree width l4 04 of the current speed reference regardless of the direction 179

Common_ tmonly 179

H terminal functions 179

Output closes when a minor fault condition is present 179

Output closes whenever there is an attempt to reset a fault situation from the control circuit terminals via serial communications or using a communications option card 179

Refer to l4 03 l4 04 speed agreement detection level and detection width on page 193 for more details 179

Select this setting when using the terminal in a pass through mode when set to f an output does not trigger any function in the drive setting f however still allows the output status to be read by a plc via a communication option or memobus modbus communications 179

Setting 10 minor fault 179

Setting 11 fault reset command active 179

Setting 12 timer output 179

Setting 13 speed agree 2 179

Setting 14 user set speed agree 2 179

Setting f not used through mode 179

This setting configures a digital output terminal as output for the timer function refer to b4 delay timers on page 142 for details 179

Common_ tmonly 180

Figure 5 5 speed detection 3 example with a positive l3 04 value 180

Figure 5 6 speed detection 4 example with positive l3 04 value 180

H terminal functions 180

Output closes whenever the output speed or motor speed clv clv pm is above the detection level set in l4 03 the terminal remains closed until the output speed or motor speed falls below l4 03 minus the setting of l4 04 as the detection level l4 03 is a signed value speed detection works in the specified direction only 180

Output opens when the output speed or motor speed clv clv pm rises above the detection level set in l4 03 plus the detection with set in l4 04 the terminal remains open until the output speed or motor speed falls below the level set in l4 03 as the detection level l4 03 is a signed value the detection works in the specified direction only 180

Refer to l4 03 l4 04 speed agreement detection level and detection width on page 193 for more details 180

Setting 15 speed detection 3 180

Setting 16 speed detection 4 180

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 180

Common_ tmonly 181

Common_ tmonly 182

Common_tmonly 183

H3 01 terminal a1 signal level selection 183

H3 02 terminal a1 function selection 183

H3 multi function analog inputs 183

Both can be used to adjust the characteristics of the analog input signal to terminal a1 184

Common_tmonly 184

Figure 5 0 speed reference setting by analog input with negative bias 184

Figure 5 9 speed reference setting by analog input with increased gain 184

Gain h3 03 100 bias h3 04 25 terminal a1 as speed reference input an input of 0 vdc will be equivalent to a 25 speed reference when parameter h3 01 0 the speed reference is 0 between 0 and 2 vdc input when parameter h3 01 1 the motor will rotate in reverse between 10 and 2 vdc input 184

Gain h3 03 200 bias h3 04 0 terminal a1 as speed reference input h3 02 0 a 10 vdc input is equivalent to a 200 speed reference and 5 vdc is equivalent to a 100 speed reference since the drive output is limited by the maximum frequency parameter e1 04 the speed reference will be equal to e1 04 above 5 vdc 184

H terminal functions 184

H3 03 h3 04 terminal a1 gain and bias settings 184

H3 09 terminal a2 signal level selection 184

Parameter h3 03 sets the level of the selected input value that is equal to 10 vdc input at terminal a1 gain 184

Parameter h3 04 sets the level of the selected input value that is equal to 0 v input at terminal a1 bias 184

Selects the input signal level for analog input a2 184

Setting 0 0 to 10 vdc 184

Setting 1 10 to 10 vdc 184

Setting examples 184

The input level is 0 to 10 vdc refer to setting 0 0 to 10 vdc on page 183 for details 184

The input level is 10 to 10 vdc refer to setting 1 10 to 10 vdc on page 183 for details 184

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 184

Although adjustment is rarely required these parameters can be used for zero adjustment of the analog inputs 185

An analog input filter prevents erratic drive control when using a noisy analog reference drive operation becomes more stable as the programmed time becomes longer but it also becomes less responsive to rapidly changing analog signals 185

Both can be used to adjust the characteristics of the analog input signal to terminal a2 the settings work in the same way as parameters h3 03 and h3 04 for analog input a1 185

Determines the function assigned to analog input terminal a2 refer to multi function analog input terminal settings on page 185 for a list of functions and descriptions 185

H terminal functions 185

H3 10 terminal a2 function selection 185

H3 11 h3 12 terminal a2 gain and bias setting 185

H3 13 analog input filter time constant 185

H3 16 h3 17 offset for terminal a1 a2 185

Multi function analog input terminal settings 185

Parameter h3 11 sets the level of the input value selected that is equal to 10 vdc input to terminal a2 185

Parameter h3 12 sets the level of the input value selected that is equal to 0 v at terminal a2 185

Parameter h3 13 sets the time constant for a first order filter that will be applied to the analog inputs 185

Parameters h3 16 and h3 17 set the offset applied analog input values from terminals a1 and a2 185

Refer to table 5 3 for information on how h3 02 and h3 10 determine functions for terminals a1 and a2 185

Table 5 3 multi function analog input terminal settings 185

H4 01 h4 04 terminal fm am monitor selection 186

H4 02 h4 03 multi function analog output terminal fm gain and bias h4 05 h4 06 terminal am gain and bias 186

H4 multi function analog outputs 186

Common_tmonly 187

Example 1 set h4 02 to 50 for an output signal of 5 v at terminal fm when the monitored value is at 100 187

Example 2 set h4 02 to 150 for an output signal of 10 v at terminal fm when the monitored value is at 76 187

Example 3 set h4 03 to 30 for an output signal of 3 v at terminal fm when the monitored value is at 0 187

H terminal functions 187

Terminal am 187

Terminal fm 187

The output signal is adjustable while the drive is stopped 187

Using gain and bias to adjust output signal level 187

View the value set to h4 02 terminal fm monitor gain on the digital operator a voltage equal to 100 of the parameter being set in h4 01 will be output from terminal fm 2 adjust h4 02 viewing the monitor connected to the terminal fm 3 view the value set to h4 03 on the digital operator terminal fm will output a voltage equal to 0 of the parameter being set in h4 01 4 adjust h4 03 viewing the output signal on the terminal fm 187

View the value set to h4 05 terminal am monitor gain on the digital operator a voltage equal to 100 of the parameter being set in h4 04 will be output from terminal am 2 adjust h4 05 viewing the monitor connected to the terminal am 3 view the value set to h4 06 on the digital operator terminal am will output a voltage equal to 0 of the parameter being set in h4 04 4 adjust h4 06 viewing the output signal on the terminal am 187

H4 07 h4 08 terminal fm am signal level selection 188

H5 memobus modbus serial communication 188

L protection functions 189

L1 01 motor overload protection selection 189

L1 motor protection 189

L protection functions 190

Sets protection characteristics needed when driving a pm with constant torque these motors allow for a speed control from 0 to 100 when operating with 100 load slower speeds with 100 load will trigger overload 190

Setting 3 vector motor speed range for constant torque 1 100 190

Setting 5 constant torque pm motors constant torque range of 1 500 190

Use this setting when operating a drive dedicated motor that allows constant torque in a speed range of 1 100 this motor type is allowed to run with 100 load from 1 up to 100 speed running slower speeds with full load can trigger an overload fault 190

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 190

Common_tmonly 191

Defaulted to operate with an allowance of 150 overload operation for one minute in a hot start 191

Determines the voltage at which a uv1 fault is triggered this setting rarely needs to be changed 191

Determines whether to hold the current value of the electrothermal motor protection l1 01 when the power supply is interrupted 191

During normal operation motor overload protection operates in the area between a cold start and a hot start cold start motor protection operation time in response to an overload situation that was suddenly reached when starting a stationary motor hot start motor protection operation time in response to an overload situation that occurred during sustained operation at rated current 191

Figure 5 3 illustrates an example of the electrothermal protection operation time using a general purpose motor operating at the value of e1 06 motor base speed with l1 02 set to one minute 191

L protection functions 191

L1 02 motor overload protection time 191

L1 13 continuous electrothermal operation selection 191

L2 05 undervoltage detection level uv 191

L2 undervoltage detection 191

Sets the detection time of motor overheat due to overload this setting rarely requires adjustment but should correlate with the motor overload tolerance protection time for performing a hot start 191

Common_tmonly 192

L3 01 stall prevention selection during acceleration 192

L3 02 stall prevention level during acceleration 192

L3 stall prevention 192

Determines how stall prevention works during run stall prevention during run prevents the motor from stalling by automatically reducing the speed when a transient overload occurs while the motor is running at constant speed 193

Drive runs at the set speed reference a heavy load may cause the motor to stall and trip the drive with an oc or ol fault 193

For details on setting 13 14 15 and 16 refer to h2 01 to h2 05 terminals m1 m2 m3 m4 m5 m6 p1 pc and p1 p2 function selection on page 175 193

For details on setting 2 3 4 and 5 refer to h2 01 to h2 05 terminals m1 m2 m3 m4 m5 m6 p1 pc and p1 p2 function selection on page 175 193

If the current exceeds the stall prevention level set in parameter l3 06 then the drive will decelerate at decel ramp 1 c1 02 once the current level drops below the value of l3 06 minus 2 for 100 ms the drive accelerates back to the speed reference at the active acceleration ramp 193

L protection functions 193

L3 05 stall prevention selection during run 193

L3 06 stall prevention level during run 193

L4 01 l4 02 speed agreement detection level and detection width 193

L4 03 l4 04 speed agreement detection level and detection width 193

L4 speed detection 193

Parameter l4 01 sets the detection level for the digital output functions user set speed agree 1 speed detection 1 and speed detection 2 193

Parameter l4 02 sets the hysteresis level for these functions 193

Parameter l4 03 sets the detection level for the digital output functions speed agree 2 user set speed agree 2 speed detection 3 and speed detection 4 193

Parameter l4 04 sets the hysteresis level for these functions 193

Same as setting 1 except the drive decelerates at decel ramp 2 c1 04 193

Sets the stall prevention level during run as a percentage of the drive rate output current 193

These parameters set up the speed agree and speed detection functions which can be assigned to the multi function output terminals 193

After a fault has occurred fault restart attempts to automatically restart the motor and continue operation instead of stopping the inverter can reset faults automatically the maximum number of resets can be selected as well as the operation mode of the fault relay 194

Common_tmonly 194

Drive follows the speed reference which is no longer present and simply stops the motor 194

Faults allowing for automatic 194

L protection functions 194

L4 05 speed reference loss detection selection 194

L4 06 speed reference at reference loss 194

L4 13 door zone level 194

L5 automatic fault reset 194

Parameter l4 05 selects the operation when a speed reference loss is detected 194

Sets the speed level for the car door to open once the car slows to the speed set in l4 13 a multi function output terminal set for door zone reached will close h2 52 194

Sets the speed reference level the drive runs with when l4 05 1 and a reference loss was detected the value is set as a percentage of the speed reference before the loss was detected 194

Setting 0 stop 194

Setting 1 continue operation with reduced speed reference 194

The drive attempts to reset itself after one of the faults listed below has occurred all other faults will need to be reset externally 194

The drive can detect a loss of an analog speed reference from input a1 and a2 speed reference loss is detected when the speed reference falls below 10 of the previous reference or below 5 of the maximum output frequency within 400 ms 194

The drive will continue the operation at the speed reference value set in parameter l4 06 when the external speed reference value is restored the operation is continued with the external speed reference 194

Common_ tmonly 195

Determines if a fault output is triggered h2 e when the drive attempts to reset 195

Determines whether a limit should be placed on the number of reset attempts after a uv1 fault 195

Fault reset time chart 195

L protection functions 195

L5 01 number of auto reset attempts 195

L5 02 fault output operation during auto reset 195

L5 06 undervoltage fault reset selection 195

Parameter l5 01 sets the number of times the drive can attempt to reset itself after on of the faults in the table above occurs the time chart below illustrates how fault reset works 195

Sets the number of times that the drive may attempt to reset itself 195

Setting 0 no fault output setting 1 fault output is set 195

Setting 0 restrict auto reset attempts to l5 01 after uv1 setting 1 no limit on auto reset attempts after uv1 195

The drive operates normally for ten minutes following a fault reset a fault is cleared manually after protective functions are triggered the power supply is cycled 195

The drive will continuously attempt to reset if it resets successfully the reset counter is increased this operation is repeated each time a fault occurs 195

The number of fault reset is reset to zero when 195

To output a signal during fault reset set one of the output terminals to reset enabled h2 1e 195

Use parameter l5 06 to set up automatic fault reset 195

When the counter reaches the number set in l5 01 the operation stops and the fault has to be reset manually after correcting the cause 195

Common_t monly 196

Common_tmonly 196

Figure 5 7 and figure 5 8 show the function of overtorque and undertorque detection 196

L protection functions 196

L6 01 l6 04 torque detection selection 1 2 196

L6 torque detection 196

Overtorque detection is active only when the output speed is equal to the speed reference i e no detection during acceleration and deceleration the operation continues after detection and an ol3 ol4 alarm is triggered 196

Overtorque detection works as long as the up down command is active the operation continues after detection and an ol3 or ol4 alarm is triggered 196

Setting 0 disabled setting 1 ol3 ol4 at speed agree alarm 196

Setting 2 ol3 ol4 at run alarm 196

The drive provides two independent torque detection functions that trigger an alarm or fault signal when the load is too heavy ol or suddenly drops ul these functions are set up using the l6 parameters program the digital outputs as shown below to indicate the underload or overload condition to an external device 196

The torque detection function is triggered when the current or torque exceeds the levels set in l6 02 and l6 05 for longer than the time set in l6 03 and l6 06 l6 01 and l6 04 select the conditions for detection and the operation that follows 196

L6 02 l6 05 torque detection level 1 2 197

L6 03 l6 06 torque detection time 1 2 197

L7 torque limit 197

Setting torque limits 197

A setting of 100 is equal to the motor rated torque 198

A time filter is added to allow the torque limit to build at start 198

Assigns a time filter to allow the torque limit to build at start 198

Common_tmonly 198

L protection functions 198

L7 01 to l7 04 torque limits 198

L7 16 torque limit process at start 198

L8 02 overheat alarm level 198

L8 03 overheat pre alarm operation selection 198

L8 drive protection 198

Sets the operation when an overheat pre alarm is detected 198

Sets the overheat alarm oh detection level 198

Setting 0 disabled 198

Setting 1 enabled 198

The drive will output an alarm when the heatsink temperature exceeds the alarm level set in parameter l8 02 when an output terminal is set for the oh pre alarm h2 20 the switch will close when the heatsink temperature rises above l8 02 198

These parameters set the torque limits in each operation mode 198

Toque limit is created at start without a delay time disable l7 16 to maximize response time when the application requires sudden acceleration or deceleration at start 198

A phase loss on the power supply side is detected by measuring the voltage ripple in the dc bus and the drive input voltage 199

Detection level voltage 200 v or 400 v 199

Determines the level for input phase loss detection when a ripple is observed in the dc bus phase loss is detected when the value set to l8 06 is greater than the difference between the peak value and the lowest value of the voltage ripple 199

Enables or disables the input phase loss detection 199

Enables or disables the output phase loss detection which is triggered when the output current falls below 5 of the drive rated current 199

If an overheat alarm occurs an alarm is output and the drive continues operation 199

If an overheat alarm occurs the drive decelerates to stop using the deceleration ramp currently selected if a digital output is programmed for fault h2 e this output will be triggered 199

If an overheat alarm occurs the drive decelerates to stop using the fast stop ramp c1 09 if a digital output is programmed for fault h2 e this output will be triggered 199

If heatsink overheat oh occurs the drive switches off the output and the motor coasts to stop if a digital output is programmed for fault h2 e this output will be triggered 199

Input phase loss detection is disabled when rescue operation is activated by one of the input terminals 199

Input phase loss pf detection is typically triggered by single phase losses voltage drop or phase imbalance 199

L protection functions 199

L8 05 input phase loss protection selection 199

L8 06 input phase loss detection level 199

L8 07 output phase loss protection 199

L8 62 operation selection at input phase loss 199

Sets stopping method when a input phase loss fault pf occurs 199

A ground fault gf is triggered when high leakage current or a ground short circuit occurs in one or two output phases 200

An output phase loss fault lf is triggered when one output phase is lost the output shuts off and the motor coasts to stop 200

An output phase loss fault lf is triggered when two output phases are lost the output shuts off and the motor coasts to stop 200

Cooling fan operated depending on the temperature of the drives heatsink 200

Enables or disables the output ground fault detection 200

Ground faults are not detected 200

If the temperature where the drive is mounted is above the specified values the drive rated current must be reduced for optimal performance life by setting the ambient temperature to parameter l8 12 and adjusting the installation method setting in l8 35 the drive rating automatically adapts to safe values 200

L protection functions 200

L8 09 output ground fault detection selection 200

L8 10 heatsink cooling fan operation selection 200

L8 11 heatsink cooling fan off delay time 200

L8 12 ambient temperature setting 200

L8 15 ol2 drive overload characteristics selection at low speeds 200

Note contact yaskawa for consultation first before disabling this setting 200

Selects the heatsink cooling fan operation 200

Selects whether the drive overload capability ol fault detection level is reduced at low speeds in order to prevent premature output transistor failures 200

Sets the cooling fan switch off delay time if parameter l8 10 is set to 0 200

Setting 0 disabled 200

Setting 0 disabled setting 1 fault when one phase is lost 200

Setting 0 run with timer 200

Setting 1 enabled 200

Setting 1 run always 200

Setting 2 fault when two phases are lost 200

Setting 2 temperature controlled 200

The fan is switched on when a up down command is active it is switched off with the delay set in parameter l8 11 after the up down command has been released using this setting extends the fan lifetime 200

The fan runs whenever power is supplied to the drive 200

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 200

Adjusts the overcurrent detection level when running in clv pm a setting of 100 is equal to the motor rated current when the drive rated current is considerably higher than the motor rated current use this parameter to decrease the overcurrent level in order to prevent motor demagnetization by too high current 201

Enables or disables output current imbalance detection when running in clv pm current unbalance can heat up a pm motor and lead to demagnetization of the magnets the current imbalance detection function prevents such motor damage by monitoring output current and triggering the lf2 fault when current unbalance occurs 201

For an ip20 enclosure drive installed with at a minimum of 30 mm space to the next drive or a cabinet wall 201

For drives compliant with nema type 1 enclosure specifications 201

L protection functions 201

L8 27 overcurrent detection gain 201

L8 29 current unbalance detection lf2 201

L8 35 installation selection 201

L8 38 automatic torque boost function 201

No current unbalance protection is provided to the motor 201

Overcurrent detection will use whichever value is the lowest the overcurrent level for the drive or the motor rated current multiplied by l8 27 201

Selects the type of installation for the drive and changes the drive overload ol2 limits accordingly 201

Setting 0 disabled 201

Setting 0 ip20 enclosure 201

Setting 0 protection disabled at low speed 201

Setting 1 enabled 201

Setting 1 protection enabled at low speed 201

Setting 2 nema type 1 enclosure 201

Setting 3 enabled 201

The carrier frequency is not automatically reduced 201

The lf2 fault is triggered if an output current imbalance is detected drive output shuts off and the motor coasts to stop 201

The overload protection level is not reduced frequently operating the drive with high output current at low speed can lead to premature drive faults 201

The overload protection level ol2 fault detection level is automatically reduced at speeds below 6 hz 201

The torque capability is improved by reducing the carrier frequency when the output current exceeds a certain value 201

When the output current reaches a certain level the drive automatically reduces the carrier frequency to the level set in l8 39 because lowering the carrier frequency increases the overload tolerance the drive is capable of creating considerably more torque when the output current falls the carrier frequency switches back to the value set in c6 03 201

Below figure 5 0 show the overload tolerance level for the drive s built in braking transistor 202

Cimr l 2a0018 to 2a0115 cimr l 4a0009 to 4a0060 202

Common_ tmonly 202

Determines value the carrier frequency is reduced to by the torque boost function 202

Disable braking transistor protection when not using the internal braking transistor including the following instances 202

Enable l8 55 when connecting a braking resistor or a braking resistor unit to the drive built in braking transistor 202

Enables or disables protection for the internal braking transistor 202

Enabling l8 55 under such conditions can incorrectly trigger a braking transistor fault rf 202

Figure 5 0 overload tolerance for braking transistor cimr l 2a0018 to 2a0115 cimr l 4a0009 to 4a0060 202

L protection functions 202

L8 39 reduced carrier frequency 202

L8 55 internal braking transistor protection 202

Overload tolerance for internal braking transistor 202

Setting 0 disabled 202

Setting 1 enabled 202

The following models come with a built in braking transistor 202

When using a regen converter such as dc5 when using a regen unit such as rc5 when using external braking transistor options like cdbr units when using the drive in common dc bus applications and the internal braking chopper is not installed 202

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 202

Determines the operation performed by the drive when the safe disable input is activated 203

If speed oscillations with the same frequency as the output frequency occur with an unloaded motor parameter l8 77 can be adjusted to suppress these oscillations while watching the motor speed increase or decrease l8 77 until the oscillation disappears 203

L protection functions 203

L8 77 oscillation suppression 203

L8 88 safe disable operation mode 203

Setting 0 mode 0 203

Setting 1 mode 1 203

This parameter rarely requires adjustment 203

When the safe disabled input is triggered the operator displays and alarm and the corresponding output terminal will react as follows 203

Common_tmonly 204

N special adjustments 204

N2 01 speed feedback detection control afr gain 204

N2 02 n2 03 speed feedback detection control afr time constant 1 2 204

N2 speed feedback detection control afr tuning 204

N5 inertia compensation 204

Calculation 205

Common_tmonly 205

Decouple motor and load 205

Enables or disables the inertia compensation function 205

Measuring acceleration time 205

N special adjustments 205

N5 01 inertia compensation selection 205

N5 02 motor acceleration time 205

Perform auto tuning or manually enter the correct motor data 205

Properly set up the speed loop asr 205

Reverse the parameter settings above and set the measured time to parameter n5 02 205

Set the acceleration time to zero 205

Set the forward torque limit in parameter l7 01 to 100 205

Set the speed reference equal to the motor rated speed 205

Sets the time required to accelerate the motor from a full stop up to the rated speed at the rated torque 205

Setting 0 disabled setting 1 enabled 205

Take the following steps when measuring the motor acceleration time 205

The motor acceleration time can be calculated by 205

While monitoring the motor speed in u1 05 start the motor in the forward direction and measure the time it takes to reach the rated speed 205

Adjusting the speed feedback compensation 206

Calculate the value for n5 03 as explained below 206

Common_tmonly 206

Enabling the speed feedback compensation can reduce oscillation and increase responsiveness to the speed reference by compensating for phase delay 206

Figure 5 3 shows a block diagram for the speed feedback compensation 206

Figure 5 3 speed feedback compensation operation 206

Follow the procedure below to set up the speed feedback compensation 206

Insert 0 kg for the load to calculate the lowest setting insert the elevator rated load to calculate the maximum setting for n5 03 use the lower of calculated values for initial trials and increase n5 03 gradually until the desired performance is achieved 206

N special adjustments 206

N5 03 inertia compensation gain 206

N5 03 σ j 206

Note 1 set n5 07 to 1 to use the speed feedback compensation 2 set c5 17 motor inertia and c5 18 load inertia ratio to the correct values before using the speed feedback compensation 3 if the product of c5 17 c5 18 is relatively large the estimated speed will be very slow 4 reduce the products of c5 17 c5 18 if oscillation is a problem 5 c5 18 to at least 1 when using the speed feedback compensation a setting of 1 or less disables the speed feedback compensation 206

Parameter n5 03 sets the inertia ratio of the load connected to the motor 206

Set the drive for closed loop vector for pm motors 2 enter the correct data from the motor nameplate and the motor test report to the e5 parameters 3 set all asr related parameters c5 to their most appropriate values 4 set the speed feedback compensation to operate in test mode n5 07 5 connect the ropes to the motor 6 start operating the elevator while looking at the speed feedback compensation output monitor u6 56 and the motor speed feedback u1 05 7 adjust the speed feedback compensation gain n5 08 and c5 18 so that the monitor values in u6 56 and u1 05 are relatively low 206

Speed feedback compensation speed observer 206

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 206

Σ m 30 206

Although this parameter rarely requires adjustment increasing the gain can help improve responsiveness relative to the load lower setting if oscillation occurs 207

Enables or disables the speed feedback compensation 207

Enabling the speed feedback compensation can help stop motor oscillation that results from setting the asr proportional gain c5 01 to a high value for faster speed response 207

N special adjustments 207

N5 07 speed feedback compensation selection 207

N5 08 speed feedback compensation gain p 207

N6 01 online tuning selection 207

N6 05 online tuning gain 207

N6 online tuning 207

Online tuning compensates insufficient torque and diminished speed control accuracy due to fluctuating motor temperature 207

Selects the type of motor data online tuning uses for open loop vector control 207

Sets the compensation gain for the voltage correction in the online tuning function n6 01 2 although this parameter rarely needs to be changed increase the set value in steps of 0 if an overload fault occurs during voltage correction 207

Sets the proportional gain for the speed feedback compensation 207

The drive adjusts the output voltage during run to improve overload tolerance and minimize the effects of high temperatures on speed accuracy 207

This setting enables line to line resistance online tuning this procedure is effective for speed values up to 6 hz and improves the overload capacity in the low speed range by adjusting the value set for the motor resistance 207

A pulse signal is injected into the motor in order to detect the rotor position 208

High frequency is injected in order to detect the rotor position some noise may be generated from the motor at start 208

Initial rotor pole position search settings 208

N special adjustments 208

N8 01 initial polarity estimation current 208

N8 02 pole attraction current 208

N8 35 initial rotor position detection selection 208

N8 36 high frequency injection level 208

N8 37 high frequency injection amplitude 208

N8 pm motor control tuning 208

Parameters in the n8 group are used to adjust the initial rotor pole position search function and other pm motor control related functions like the current control loop in clv pm or voltage saturation prevention voltage limit 208

Selects how the rotor position is detected at start 208

Sets the amplitude for high frequency injection as a percentage of the voltage 200 v or 400 v 208

Sets the current used for the initial rotor position estimation as a percentage of the motor rated current 208

Sets the frequency level used for high frequency injection 208

Sets the pull in current used to detect rotor position this setting rarely needs to be changed 208

Setting 1 high frequency injection 208

Setting 2 pulse injection 208

When a pm motor with a non absolute encoder such as an incremental encoder with a pg x3 option is used the drive needs to search for the rotor pole position before it can operate the motor this search is performed always 208

When not using the drive s brake sequence include the motor pole search status signal digital output programmed for h2 61 so that the brake can open only if motor pole position search has been finished successfully refer to setting 61 motor pole search status on page 183 for details 208

When the up down command is issued for the first time after the power has been switched on after one of the following errors occurred dv1 dv2 dv3 dv4 dv6 dv7 pgo pgoh when an up down command issued after the setting of parameter n8 35 had been changed 208

With default settings the drive will generate a dv8 error if initial rotor pole position search fails n8 86 1 the brake control output h2 50 will not open in this case 208

After searching for the rotor pole position one time the drive starts using the detected rotor position if the detected position is wrong an error occurs when the drive attempts to run the motor the initial pole search takes approximately 1 s 209

Disabled 209

Enabled 209

Enables fault detection for initial polarity estimation dv8 209

N special adjustments 209

N8 29 q axis current control gain during normal operation 209

N8 30 q axis current control integral time during normal operation 209

N8 32 d axis current control gain during normal operation 209

N8 81 high frequency injection during rescue operation 209

N8 82 high frequency injection amplitude during rescue operation 209

N8 84 polarity detection current 209

N8 86 magnet pole search error detection selection 209

Other settings 209

Parameter n8 62 sets a voltage limit in order to prevent voltage saturation 209

Parameters n8 29 to n8 33 can be used to adjust the current control loop adjustment is not normally required 209

Sets the amplitude for high frequency injection during rescue operation as a percentage of the voltage 200 v or 400 v 209

Sets the current level e5 03 as a percentage for detecting polarity during initial polarity estimation 209

Sets the d axis proportional gain for the automatic current regulator 209

Sets the frequency used for high frequency injection during rescue operation 209

Sets the q axis integral time for the automatic current regulator 209

Sets the q axis proportional gain for the automatic current regulator 209

The rotor pole position search is executed multiple times the drive starts using the detected rotor position only if there is no difference between the search results otherwise a dv8 error will be output the initial pole search takes approximately 1 to 5 s 209

N special adjustments 210

N8 33 d axis current control integral time during normal operation 210

N8 62 output voltage limit 210

N9 60 a d conversion start delay 210

N9 current detection adjustments 210

Sets a delay time used for a d conversion of the current this value rarely needs to be changed however it can help to resolve speed ripple problems at constant speed when using a pm motor prior to adjusting this value make sure all other parameters motor data speed loop settings are adjusted correctly 210

Sets the d axis integral time for the automatic current regulator 210

Sets the output voltage limit to prevent voltage saturation of the motor avoid setting this value higher than the input voltage on the motor nameplate to maintain optimum motor performance 210

Values shown here are for 200 v class drives double values when using a 400 v class drive 210

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 210

O operator related settings 211

O1 01 drive mode unit monitor selection 211

O1 02 user monitor selection after power up 211

O1 03 digital operator display unit selection 211

O1 digital operator display selection 211

Determines how many decimal points should be used to set and display the speed reference 212

Determines the display value that is equal to the maximum output frequency 212

Determines the units used for the frequency reference when setting parameters that create the v f pattern e1 04 e1 06 e1 09 e1 11 and e2 04 for motor 2 this includes parameters e3 04 e3 06 e3 07 e3 09 and e4 04 212

Enabled only in vector control modes clv and clv pm 212

Millimeter units 1 inch units 212

Note for motor 2 o1 04 can only be set to 0 for hertz 212

Note this parameter determines whether the following parameters are set in millimeters or inches o1 20 s5 11 s5 12 u4 42 u4 33 and u4 44 212

Note this parameter is displayed only when the drive is set to allow for user set units o1 03 3 212

O operator related settings 212

O1 04 v f pattern setting units 212

O1 10 user set display units maximum value 212

O1 11 user set display units decimal display 212

O1 12 length units 212

O1 20 traction sheave diameter 212

Sets the traction sheave diameter 212

Sets the units used for distance control and for the sheave diameter 212

Setting 0 hz setting 1 r min 212

Setting 0 no decimal point setting 1 one decimal point setting 2 two decimal points setting 3 three decimal points 212

The default setting will change if the length units are set in inches o1 12 1 the setting range will become 3 0 to 78 0 inches and the default will be 15 0 inches 212

Warning make sure that the traction sheave diameter o1 20 the deceleration distance s5 11 and the stop distance s5 12 are all set to the correct units if these settings are incorrect the elevator will not stop at the designated location overrun will occur and may cause serious injury or death before using stop distance control make sure that parameter o1 20 s5 11 and s5 12 are set to correctly 212

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 212

Determines if the stop key on the digital operator can still be used to stop drive operation when the drive is being controlled from a remote source i e not from digital operator 213

O operator related settings 213

O1 21 roping ratio 213

O1 22 mechanical gear ratio 213

O2 01 lo re local remote key function selection 213

O2 02 stop key function selection 213

O2 digital operator keypad functions 213

Parameter o2 01 determines whether the lo re key on the digital operator will be enabled or not for switching between local and remote 213

Sets the gear ratio of the mechanical gear 213

Sets the roping ratio 213

The lo re key is disabled 213

The lo re switches between local and remote operation switching is possible during stop only when local is selected the led indicator on the lo re key will light up 213

The stop key will terminate drive operation even if the up down command source is not assigned to the digital operator cycle the up down command to restart the drive if the drive has been stopped by pressing the stop key 213

These parameters determine the functions assigned to the operator keys 213

After completely setting up drive parameters save the values as user set defaults with parameter o2 03 after saving the values parameter a1 03 initialize parameters will offer the choice of 1110 user initialize selecting 1110 resets all parameters to the user set default values refer to a1 03 initialize parameters on page 135 for details on drive initialization 214

All user set defaults for user initialize are cleared setting o2 03 to 2 and pressing the enter key erases the values and returns the display to 0 214

Determines if the enter key must be pressed after changing the speed reference using the digital operator while in the drive mode 214

Determines whether the drive will stop when the digital operator is removed in local mode or when b1 02 is set to 0 when the operator is reconnected the display will indicate that it was disconnected 214

Every time the speed reference is changed using the digital operator the enter key must be pressed for the drive to accept the change 214

Notice drive performance will suffer and protective functions will not operate properly if the correct drive capacity is not set to o2 04 214

O operator related settings 214

O2 03 user parameter default value 214

O2 04 drive model selection 214

O2 05 speed reference setting method selection 214

O2 06 operation selection when digital operator is disconnected 214

Setting 0 continue operation 214

Setting 0 enter key required 214

Setting 0 no change awaiting command setting 1 set user initialize values 214

Setting 1 enter key not required 214

Setting 1 trigger a fault 214

Setting 2 clear user initialize values 214

The current parameter settings are saved as user set default for a later user initialization setting o2 03 to 1 and pressing the enter key saves the values and returns the display to 0 214

The operation is continued 214

The operation is stopped and an opr fault is triggered the motor coasts to stop 214

The output speed changes immediately when the reference is changed by the up or down arrow keys on the digital operator the enter key does not need to be pressed the speed reference is saved for 5 s after it is changed 214

This parameter must be set when replacing the control board or the terminal board for any reason for information on the drive model selection refer to defaults by drive model selection o2 04 on page 363 214

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 214

Allows and restricts the use of the copy function 215

Compares the parameters in the drive with the parameter settings saved on the digital operator for matches 215

Copies all parameters from the drive to the digital operator 215

Instructs the drive to read write or verify parameter settings 215

O operator related settings 215

O3 01 copy function selection 215

O3 02 copy allowed selection 215

O3 copy function 215

O4 01 cumulative operation time setting 215

O4 02 cumulative operation time selection 215

O4 maintenance monitor settings 215

Parameters in the drive are compared with the parameter settings saved on the digital operator to see if they match 215

Selects the conditions for how the drive keeps track of its total operation time this time log can be viewed in u4 01 215

Sets the cumulative operation time of the drive the user can also manually set this parameter to begin keeping track of operation time from some desired value total operation time can be viewed in monitor u4 01 215

The drive logs the time it is connected to a power supply regardless if the motor is running or not 215

The drive logs the time that the output is active this includes whenever the up down command is active even if the motor is not rotating and when there is voltage output 215

These parameters control the copy function of the digital operator the copy function stores parameter settings into the memory of the digital operator to facilitate the transfer of those settings to other drives that are the same model capacity and same control mode setting refer to copy function related displays on page 264 for a description of errors and displays 215

Note 1 the value in o4 03 increases after every 10 hours of use a setting of 30 will set the cooling fan operation time counter to 300 h 300 will be displayed in monitor u4 03 2 the cooling fan may require maintenance at an earlier date in harsher environments 216

Note the actual maintenance time will depend on the environment where the drive is used 216

O operator related settings 216

O4 03 cooling fan operation time setting 216

O4 05 capacitor maintenance setting 216

O4 07 dc bus pre charge relay maintenance setting 216

O4 09 igbt maintenance setting 216

O4 11 u2 u3 initialization 216

Resets the data for the u2 and u3 monitors once o4 11 is set to 1 and the enter key is pressed fault data is erased and the display returns to 0 216

Resets the fault trace and fault history monitors u2 and u3 initializing the drive does not reset these monitors 216

Sets the value for how long the cooling fan has been operating this value can be viewed in monitor u4 03 parameter o4 03 also sets the base value used for the cooling fan maintenance which is displayed in u4 04 reset this parameter to 0 after replacing the cooling fan 216

Sets the value of the igbt maintenance time displayed in u4 07 as a percentage of the total expected performance life reset this value to 0 after replacing the igbts 216

Sets the value of the softcharge bypass relay maintenance time displayed in u4 06 as a percentage of the total expected performance life reset this value to 0 after replacing the bypass relay 216

Sets value of the maintenance monitor for the dc bus capacitors displayed in u4 05 as a percentage of the total expected performance life reset this value to 0 after replacing the dc bus capacitors 216

Setting 0 no action 216

Setting 1 reset fault data 216

The drive keeps the record already saved concerning fault trace and fault history 216

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 216

After a maintenance alarm output has been triggered o4 15 determines the level that will trigger the next alarm for the same component the same alarm will be triggered by the detection level that triggered the original alarm plus the level set in o4 15 217

All bits 0 maintenance monitors are disabled bit 0 lt1 cooling fan bit 1 lt2 dc bus capacitors bit 2 lt3 soft charge bypass relay bit 3 lt4 igbts have passed 90 of the their life expectancy 217

Keeps the number of travels counter 217

O operator related settings 217

O4 12 kwh monitor initialization 217

O4 13 number of travels counter reset 217

O4 15 maintenance alarm snooze period 217

O4 16 maintenance monitoring selection 217

Resets the kwh counter the monitors u4 10 and u4 11 will display 0 after they are initialized once o4 12 is set to 1 and the enter key is pressed kwh data is erased and the display returns to 0 217

Resets the kwh monitors u4 10 and u4 11 initializing the drive or cycling the power does not reset these monitors 217

Resets the number of travels counter the monitor u4 24 25 will show 0 once o4 13 is set to 1 and the enter key is pressed the counter value is erased and the display returns to 0 217

Selects the maintenance monitor by using bits 0 to 3 217

Setting 0 no action 217

Setting 1 reset kwh data 217

Setting 1 resets the number of travels 217

The kwh data are kept 217

The number of travels counter displayed in u4 24 25 is not reset when the power is cycled or the drive is initialized use o4 13 to reset u4 24 25 217

Determines how long the drive should perform dc injection at start in clv and clv pm s1 04 determines how long position lock should be performed during this time the drive allows motor flux to develop which is essential for applying torque quickly once the brake is released a setting of 0 0 disables s1 04 218

Determines how long the drive should perform dc injection at stop in clv and clv pm s1 05 determines how long position lock should be performed a setting of 0 0 disables s1 05 218

Determines the amount of current to use for dc injection at start set as a percentage of the drive rated current 218

Determines the amount of current to use for dc injection at stop set as a percentage of the drive rated current when using olv control the dc injection current is determined by multiplying s1 03 by s3 25 or s3 26 218

Determines the speed to begin applying dc injection or position lock when the drive is ramping to stop b1 03 0 set as a percentage of the maximum output frequency e1 04 218

S elevator parameters 218

S1 01 zero speed level at stop 218

S1 02 dc injection current at start 218

S1 03 dc injection current at stop 218

S1 04 dc injection position lock time at start 218

S1 05 dc injection position lock time at stop 218

S1 brake sequence 218

The drive supports braking sequences using an analog input terminal to control torque compensation at start h3 14 and braking sequences that do not require an analog input to set the torque compensation level refer to brake sequence on page 110 for details 218

The function set by s1 01 changes depending on the control mode 218

This section describes various functions and faults needed to operate an elevator application braking sequence slip compensation optimal adjustments at start and stop rescue operation and elevator related faults 218

V f control or olv control a1 02 0 2 for these control modes parameter s1 01 sets the starting speed for dc injection braking at stop once the output speed falls below the setting of s1 01 the amount of dc injection braking current set in s1 03 is injected into the motor for the time set in parameter s1 05 clv control or clv pm control a1 02 3 7 for these control modes parameter s1 01 sets the starting speed for position lock at stop once the motor speed falls below the setting of s1 01 position lock is enabled for the time set in parameter s1 05 218

Determines the state of the output contactor control command h2 51 during auto tuning the contactor closes as soon as the enter key is pressed in the auto tuning start menu 219

Determines the time that must pass after an up down command is entered before the output terminal set for brake control h2 50 is triggered adjusting this delay time can help when there is not enough time to develop the appropriate amount of motor flux be sure to also increase the time s1 04 when setting s1 06 to relatively long delay time 219

Determines the time that must pass after zero speed is reached before the output terminal set for brake control h2 50 is released 219

Determines the time that must pass for an output terminal set for output contactor control h2 51 to be released after the drive has stopped and drive output has been shut off 219

S elevator parameters 219

S1 06 brake release delay time 219

S1 07 brake close delay time 219

S1 10 run command delay time 219

S1 11 output contactor open delay time 219

S1 12 motor contactor control during auto tuning selection 219

S2 01 motor rated speed 219

S2 slip compensation for elevators 219

Sets the rated speed of the motor 219

Sets the time the drive waits after receiving an up down command before starting operation the time set should give the motor contactor enough time to close 219

The slip compensation function automatically adjusts the speed reference for leveling operation depending on the load measured at constant speed s2 parameters tune the slip compensation function to improve the landing accuracy slip compensation requires that the drive be set for v f control or open loop vector control 219

Increase s3 01 and s3 02 if there is a problem with rollback when the brake is released decrease s3 01 and s3 02 if motor oscillation occurs during position lock 220

Note 1 check the c5 parameters to make sure the speed control loop settings are correct before making any adjustments to the position lock gain 2 faults may occur when detecting the direction of motor rotation dv4 when using clv pm to correct this either increase the settings of s3 01 and s3 02 or increase the number of pulses required to trigger dv4 f1 19 220

Note 1 check the c5 parameters to make sure the speed control loop settings are correct before making any adjustments to the position lock gain 2 sometimes a fault may occur with detecting the direction of motor rotation dv4 when using closed loop vector for pm motors to correct this either increase the settings of s3 01 and s3 02 or increase the number of pulses needed to trigger dv4 f1 19 220

S elevator parameters 220

S2 02 s2 03 slip compensation gain in motoring mode regenerative mode 220

S2 05 slip compensation torque detection delay time 220

S2 06 slip compensation torque detection filter time constant 220

S3 01 s3 02 position lock gain at start 1 2 220

S3 03 position lock gain at stop 220

S3 start stop optimization 220

Sets a delay time before detecting torque for slip compensation 220

Sets gain levels 1 and 2 for the position lock at start function position lock at start adjusts the internal torque reference value depending on the position deviation to hold the car in place when the brake is released s3 01 sets the gain used to adjust the speed reference during position lock s3 02 sets gain to adjust the internal torque reference directly anti rollback function 220

Sets the filter time constant applied to the torque signal used for the slip compensation value calculation 220

Sets the gain used by the position lock control loop at stop to hold the car in place while the brake is applied 220

Setting s3 03 to a high value will increase the ability of the drive to hold the car in place setting s3 03 too high can cause motor oscillation and car vibration 220

Slip compensation for leveling speed can be set separately for motoring and regenerative states to help improve the accuracy of leveling 220

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 220

Adds a bias to torque compensation in down direction 221

After position lock at stop s3 16 determines the length of time to reduce the torque limit rate 221

Determines the bandwidth around the locked position to enable a digital output set for h2 33 within position lock bandwidth the output will be triggered when the car moves from the position lock start point to plus or minus the number of pulses set to s3 04 221

Refer to adjusting the torque compensation at start on page 112 for details 221

S elevator parameters 221

S3 04 position lock bandwidth 221

S3 10 starting torque compensation increase time 221

S3 12 starting torque compensation bias in down direction 221

S3 14 torque compensation fade out speed 221

S3 15 torque compensation fade out time 221

S3 16 torque limit reduction time 221

S3 20 dwell 2 speed reference 221

Sets a time constant for the torque reference to reach 300 enabled by setting an analog input terminal for torque compensation h3 14 221

Sets the speed level for torque compensation to fade out during the time determined by s3 15 set as a percentage of the maximum output frequency e1 04 a setting of 0 disables this function 221

Sets the speed reference for the dwell 2 function 221

Sets the time for torque compensation to fade out when motor speed reaches the level set in s3 14 221

Torque 300 s3 16 221

Adjusts the analog signal from a load sensor for torque compensation refer to adjusting the torque compensation at start on page 112 for details 222

In olv control s3 25 sets a gain level for dc injection at stop s1 03 for when the regenerative load reaches 100 at that time the current applied during dc injection at stop is determined as s1 03 s3 25 222

In olv control s3 26 sets a gain level for dc injection at stop s1 03 when the motoring load reaches 100 at that time the current applied during dc injection at stop is determined as s1 03 s3 26 222

S elevator parameters 222

S3 21 dwell 2 end speed 222

S3 25 dc injection gain in regenerative operation 222

S3 26 dc injection gain in motoring operation 222

S3 27 torque compensation value with load condition 1 222

S3 28 torque compensation value with load condition 2 222

S3 29 analog input from load sensor with load condition 1 222

S3 30 analog input from load sensor with load condition 2 222

S3 34 anti rollback torque bias 1 222

Sets an intermediary value for the torque bias used for anti rollback when position lock at start is performed this setting rarely needs to be changed 222

The dwell 2 function will end when the drive reaches this speed a setting of 0 0 will disable the acceleration rate switch that occurs at the end of dwell 2 222

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 222

Determines the drive responsiveness for anti rollback during position lock 223

Determines the position deviation level when the drive should switch from the anti rollback torque bias set in s3 34 to the torque bias set in s3 35 this setting rarely needs to be changed 223

If the motor rotation i e car movement is below the movement detection level set to s3 40 the drive will reduce the anti rollback gain according to the gain reduction level set in s3 41 223

Increasing the value set to s3 39 may help if there is still too much deviation from the position lock start position after position lock gain 1 and gain 2 have already been adjusted lower s3 39 if oscillation occurs this parameter rarely needs to be changed 223

S elevator parameters 223

S3 35 anti rollback torque bias 2 223

S3 37 position deviation level to apply anti rollback torque bias 1 223

S3 38 position deviation level to apply anti rollback torque bias 2 223

S3 39 anti rollback integral gain 223

S3 40 anti rollback movement detection 223

S3 41 position lock gain at start 2 reduction 223

Sets a maximum value for the torque bias used for anti rollback when position lock at start is performed this setting rarely needs to be changed 223

Sets a reduction factor for the position lock gain at start 2 anti rollback gain set in parameter s3 02 223

Sets the amount of speed feedback signal pulses to detect a movement of the rotor 223

Sets the position deviation level to activate at anti rollback torque bias 1 s3 34 this setting rarely needs to be changed 223

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 223 223

Battery 1 ups single phase 2 ups three phase 224

Determines the method used to perform light load direction search 224

Disabled 1 enabled 2 enabled for motor 1 only 224

Enables and disables the light load direction search 224

Output current 1 detect direction of regeneration 224

Rescue operation switches to a backup battery or some other ups during a power outage refer to rescue operation on page 114 for details 224

S elevator parameters 224

S4 01 light load direction search selection 224

S4 02 light load direction search method 224

S4 03 light load direction search time 224

S4 04 light load direction search speed reference 224

S4 05 rescue operation torque limit 224

S4 06 rescue operation power supply selection 224

S4 07 ups power 224

S4 rescue operation 224

Sets the capacity of the ups 224

Sets the speed reference to use during light load direction search 224

Sets the time to perform light load direction search 224

Sets the torque limit used during rescue operation 224

Specifies the type of backup power supply the drive should switch to when the power goes out 224

Determines at which level of backup power supply deterioration a pf5 fault is triggered the following conditions will trigger pf5 225

Determines how a speed limit should be applied to the rescue operation speed d1 25 when operating from a ups the drive calculates the appropriate speed limit based on the ups capacity set in s4 07 this speed limit helps prevent voltage saturation and motor stall during rescue operation 225

During rescue operation dc bus voltage s4 12 s4 13 10 100 ms after rescue operation has been triggered the dc bus voltage does not rise above s4 12 s4 13 before the motor starts 225

S elevator parameters 225

S4 08 ups operation speed limit selection 225

S4 12 dc bus voltage during rescue operation 225

S4 13 rescue operation power supply deterioration detection level 225

S4 15 speed reference selection at rescue operation 225

S5 short floor operation 225

Selects the speed reference used for rescue operation 225

Sets the dc bus voltage during rescue operation 225

Short floor automatically adjusts the speed in order to reduce the leveling time if leveling speed was activated before the selected speed was reached short floor is enabled setting s5 01 1 the drive calculates the distance to decelerate from rated speed to the leveling speed then controls the stop so that the stopping time is shortened in figure 5 5 below area s indicates the distance for a stop from nominal speed 225

Short floor function 225

Advance short floor 226

Advanced short floor minimizes the operation time to arrive at a designated floor it uses the leveling speed once the leveling speed command is entered via one of the multi function inputs h1 53 advance short floor calculates optimal speed based on the short floor minimum constant speed time s5 03 and the currently selected deceleration rate 226

S elevator parameters 226

Table 5 4 explains the short floor and advance short floor functions 226

Table 5 4 short floor operation example 226

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 226

Determines the rated speed used to calculate the distance for the short floor function when speed priority is set for multi step speed reference d1 18 0 or 3 227

Disabled 1 enabled short floor operation 2 enabled advanced short floor operation 227

Enables and disables the short floor function 227

Increase the gain level set to s5 04 and s5 05 if the leveling time is too short or if the optimum speed calculated by the drive is too fast decrease the gain level set to s5 04 and s5 05 if the leveling time is too long or if the optimum speed calculated by the drive is too slow 227

S elevator parameters 227

S5 01 short floor operation selection 227

S5 02 nominal speed for short floor calculation 227

S5 03 short floor minimum constant speed time 227

S5 04 distance calculation acceleration time gain 227

S5 05 distance calculation deceleration time gain 227

Sets the gain used to adjust the jerk at acceleration for an optimum speed calculation when short floor operation selection s5 01 is set to 2 227

Sets the gain used to adjust the jerk at deceleration and optimum speed calculation when short floor operation selection s5 01 is set to 2 227

Sets the minimum time of the constant speed operation when the advanced short floor function is enabled s5 01 2 227

Analog frequency reference rescue operation inspection operation during motor 2 selection 228

Area s1 is the deceleration distance s5 11 from the start of deceleration to stop area s2 is the stopping distance s5 12 from the point at which the stopping distance compensation signal is entered to when the car arrives at the designated floor 228

Direct landing 228

Direct landing disables leveling distance control and uses a speed reference calculated by multiplying e1 04 times s5 13 if a stop distance correction command h1 5c is triggered during direct landing then the drive will switch to the stop distance set in s5 12 for the remaining distance direct landing will end once data from the encoder indicates that the stopping distance is 0 228

Direct landing s5 10 1 is activated at the start of deceleration and brings the elevator car to the designated floor without the use of the leveling speed 228

Figure 5 6 direct landing operation example 228

Figure 5 6 illustrates a direct landing operation example 228

Leveling distance control 228

Leveling distance control is disabled when any one of the following functions are selected 228

Leveling distance control uses the accel decel rate jerk settings and stopping distance to automatically calculate a speed sequence and arrive at the designated floor with increased accuracy two types of leveling distance control are available that allow the user to select the stopping method s5 10 228

S elevator parameters 228

Switching between deceleration times droop control b7 parameters shoot floor advanced short floor s5 01 1 2 228

Table 5 5 conditions for direct landing 228

The following functions are disabled when leveling distance control is selected 228

Warning inadvertent movement hazard the elevator will not stop at the designated location and an overrun will occur which may cause injury to personnel if parameters o1 20 s5 11 and s5 12 are set incorrectly before using leveling distance control make sure that parameters for traction sheave diameter o1 20 deceleration distance s5 11 and the stop distance s5 12 are set to the correct units note leveling distance control should be used only for elevators with a constant stopping distance do not use leveling distance control in elevators where the stopping distance changes frequently 228

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 228

Disable 1 direct landing 2 leveling distance control 229

Leveling distance control 229

Leveling distance control s5 10 2 uses the leveling speed reference for the remaining distance to arrive at the designated floor leveling distance control is activated when the conditions listed in table 5 6 are met 229

S elevator parameters 229

S5 10 stopping method selection 229

S5 11 deceleration distance 229

Selects the stopping method 229

Sets the deceleration distance when stop distance control is enabled refer to direct landing on page 228 for details 229

Table 5 6 leveling distance control operation 229

Detect during stop se1 must be manually reset 1 detect during stop se1 can be automatically reset 2 no se1 detection 230

Determines when the drive should detect a motor contactor response error se1 se1 is triggered if there is no response from the motor contactor within the time set in s6 10 after the contactor control output has been set 230

S elevator parameters 230

S5 12 stop distance 230

S5 13 direct landing minimum speed level 230

S6 01 motor contactor response error se1 detection reset selection 230

S6 02 starting current error se2 detection delay time 230

S6 04 output current error se3 detection delay time 230

S6 05 brake response error se4 detection time 230

S6 faults for elevator applications 230

Sets a delay time for detecting a brake response error se4 se4 is detected when an output terminal set for brake release h2 50 and an input terminal set for brake feedback h1 79 do not match for the time set to s6 05 230

Sets a delay time for detecting an output current fault se3 se3 is detected when the drive output current drops below 25 after the brake has released 230

Sets a delay time for starting current error se2 se2 is detected when the drive output current is below 25 after the up down command has been entered and the brake release time and the time set to s6 02 have both passed the brake control command will not be issued brake stays applied 230

Sets the speed level for the start of direct landing direct landing is disabled if the starting speed for direct landing is less than the maximum output speed multiplied by this parameter e1 04 s5 13 230

Sets the stopping distance when stop distance control is enabled refer to direct landing on page 228 and leveling distance control on page 229 for details 230

Allows the drive to restart the motor after returning to normal operation from baseblock state h1 8 9 or from safe torque off state safe disable inputs h1 and h2 enabled while the up down command is still active 231

Auto tuning automatically sets and tunes parameters required for optimal motor performance refer to auto tuning on page 95 for details on auto tuning parameters 231

Determines the conditions for detecting an overacceleration situation 231

Disables overacceleration detection 231

Do not restart the motor when leaving the baseblock or safe torque off state even if an up down command is still active 231

Enabled or disables detection for missing speed reference frl 231

If the elevator car accelerates at an abnormal rate the drive triggers an overacceleration fault dv6 and the motor coasts to stop parameter s6 10 determines the acceleration rate that triggers the dv6 fault a setting of 0 m 231

Restart when the up down command is still active while the baseblock or safe torque off state is left to use this function with the safe disable function parameter l8 88 must be set to 1 231

S elevator parameters 231

S6 10 overacceleration detection level 231

S6 11 overacceleration detection time 231

S6 12 overacceleration detection selection 231

S6 15 speed reference loss detection 231

S6 16 restart after baseblock selection 231

Sets the time that the acceleration must exceed the overacceleration detection level before as fault is triggered 231

T motor tuning 231

U monitor parameters 232

U1 operation status monitors 232

U2 fault trace 232

U3 fault history 232

U4 maintenance monitors 232

U6 control monitors 232

Troubleshooting 233

Danger 234

Electrical shock hazard 234

Fire hazard 234

Section safety 234

Sudden movement hazard 234

W arning 234

Equipment hazard 235

Notice 235

W arning 235

Check the digital operator for information about possible faults if the drive or motor fails to operate refer to using the digital operator on page 77 236

Contact yaskawa in the event of drive failure 236

Drive alarms faults and errors 236

Drive model software version date of purchase description of the problem 236

If problems occur that are not covered in this manual contact the nearest yaskawa representative with the following information 236

Table 6 contains descriptions of the various types of alarms faults and errors that may occur while operating the drive 236

Table 6 types of alarms faults and errors 236

Types of alarms faults and errors 236

Alarm and error displays 237

Drive alarms faults and errors 237

Faults 237

Table 6 gives an overview of possible fault codes conditions such as overvoltages can trip faults and alarms it is important to distinguish between faults and alarms to determine the proper corrective actions 237

When the drive detects a fault the alm indicator led lights the fault code appears on the digital operator and the fault contact ma mb mc triggers an alarm is present if the alm led blinks and the fault code on the digital operator flashes refer to minor faults and alarms on page 238 for a list of alarm codes 237

Displayed as when occurring at drive power up when one of the faults occurs after successfully starting the drive the display will show 238

Drive alarms faults and errors 238

It is important to distinguish between faults and alarms to determine the proper corrective actions when the drive detects an alarm the alm indicator led blinks and the alarm code display flashes most alarms trigger a digital output programmed for alarm output h2 10 a fault not an alarm is present if the alm led lights without blinking refer to faults on page 237 for information on fault codes 238

Minor faults and alarms 238

Refer to table 6 for an overview of possible alarm codes conditions such as overvoltages can trip faults and alarms 238

Table 6 fault displays 2 238

Table 6 minor fault and alarm displays 238

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 238

Drive alarms faults and errors 239

Operation errors 239

Table 6 operation error displays 239

Auto tuning errors 240

Drive alarms faults and errors 240

Errors and displays when using the copy function 240

Table 6 auto tuning error displays 240

Table 6 copy errors 240

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 240

Fault detection 241

Fault displays causes and possible solutions 241

Faults are detected for drive protection and cause the drive to stop while triggering the fault output terminal ma mb mc remove the cause of the fault and manually clear the fault before attempting to run the drive again 241

Fault detection 242

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 242

Fault detection 243

Troubleshooting 243

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 243 243

Fault detection 244

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 244

Fault detection 245

Troubleshooting 245

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 245 245

Fault detection 246

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 246

Fault detection 247

Troubleshooting 247

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 247 247

Fault detection 248

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 248

Fault detection 249

Troubleshooting 249

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 249 249

Fault detection 250

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 250

Fault detection 251

Troubleshooting 251

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 251 251

Displayed as or when occurring at drive power up when one of the faults occurs after successfully starting the drive the display will show or 252

Fault detection 252

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 252

Alarm codes causes and possible solutions 253

Alarm detection 253

Alarms are drive protection functions that do not necessarily cause the drive to stop once the cause of an alarm is removed the drive will return to the same status as before the alarm occurred 253

When an alarm has been triggered the alm light on the digital operator display blinks and the alarm code display flashes if a multi function output is set for an alarm h2 10 that output terminal will be triggered for certain alarms refer to minor faults and alarms on page 238 for information on alarm that trigger an alarm output 253

Alarm detection 254

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 254

Alarm detection 255

Troubleshooting 255

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 255 255

Alarm detection 256

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 256

Alarm detection 257

Troubleshooting 257

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 257 257

An operator programming error ope occurs when a contradictory parameter is set or an individual parameter is set to an inappropriate value 258

Ope codes causes and possible solutions 258

Operator programming errors 258

Table 6 0 ope codes causes and possible solutions 258

The drive will not operate until the parameter or parameters causing the problem are set correctly an ope however does not trigger an alarm or fault output if an ope occurs investigate the cause and refer to table 6 0 for the appropriate action when an ope appears on the operator display press the enter button to view u1 18 and see which parameter is causing the ope 258

Operator programming errors 259

Troubleshooting 259

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 259 259

An end error indicates that although auto tuning has successfully completed there is some discrepancy in the calculations 260

Auto tuning codes causes and possible solutions 260

Auto tuning fault detection 260

If an end error occurs check for the cause of the error using the table below and perform auto tuning again after fixing the problem start the application if no problem can be diagnosed despite the existence of the end error 260

Table 6 1 auto tuning codes causes and possible solutions 260

When the auto tuning faults shown below are detected the fault is displayed on the digital operator and the motor coasts to a stop auto tuning faults do not trigger a multi function terminal set for fault or alarm output 260

Auto tuning fault detection 261

Troubleshooting 261

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 261 261

Auto tuning fault detection 262

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 262

Auto tuning fault detection 263

Troubleshooting 263

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 263 263

Copy function related displays 264

Table 6 2 copy function task and error displays 264

Table 6 2 lists the corrective action that can be taken when an error occurs 264

Tasks errors and troubleshooting 264

The table below lists the messages and errors that may appear when using the copy function 264

When executing the tasks offered by the copy function the operator will indicate the task being performed when an error occurs a code appears on the operator to indicate the error note that errors related to the copy function do not trigger a multi function output terminal that has been set up to close when a fault or alarm occurs to clear an error simply press any key on the operator and the error display will disappear 264

Copy function related displays 265

Troubleshooting 265

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 265 265

Diagnosing and resetting faults 266

Fault occurs simultaneously with power loss 266

If the drive still has power after a fault occurs 266

Look at the digital operator for information on the fault that occurred 266

Refer to fault displays causes and possible solutions on page 241 266

Remove the cause of the fault and reset 266

Reset the fault refer to fault reset methods on page 267 266

Turn on the drive input power 266

Use monitor parameters u2 to display data on the operating status of the drive just before the fault occurred 266

Viewing fault trace data after fault 266

When a fault occurs and the drive stops follow the instructions below to remove whatever conditions triggered the fault then restart the drive 266

Diagnosing and resetting faults 267

Fault reset methods 267

When a fault occurs the cause of the fault must be removed and the drive must be restarted the table below lists the different ways to restart the drive 267

Diagnosing and resetting faults 268

Periodic inspection maintenance 269

Danger 270

Electrical shock hazard 270

Ensuring safety during auto tuning 270

Section safety 270

W arning 270

Burn hazard 271

Caution 271

Equipment hazard 271

Fire hazard 271

Notice 271

W arning 271

Notice 272

Drives contain a variety of power electronics such as power transistors semiconductors capacitors resistors fans and relays the electronics in the drive serve a critical role in maintaining proper motor control 273

Follow the inspection lists provided in this chapter as a part of a regular maintenance program 273

High ambient temperatures frequent starting and stopping fluctuations in the ac supply or load excessive vibrations or shock loading dust metal dust salt sulfuric acid chlorine atmospheres poor storage conditions 273

Inspection 273

Note the drive will require more frequent inspection if it is placed in harsh environments such as 273

Perform the first equipment inspection one to two years after installation 273

Power electronics have limited life and may exhibit changes in characteristics or performance deterioration after years of use under normal conditions to help avoid such problems it is important to perform preventive maintenance and periodic inspection on the drive 273

Recommended daily inspection 273

Table 7 outlines the recommended daily inspection for yaskawa drives check the following items on a daily basis to avoid premature deterioration in performance or product failure copy this checklist and mark the checked column after each inspection 273

Inspection 274

Periodic inspection 274

Recommended periodic inspection 274

Table 7 outlines the recommended periodic inspections for yaskawa drive installations although periodic inspections should generally be performed once a year the drive may require more frequent inspection in harsh environments or with rigorous use operating and environmental conditions along with experience in each application will determine the actual inspection frequency for each installation periodic inspection will help to avoid premature deterioration in performance or product failure copy this checklist and mark the checked column after each inspection 274

Table 7 periodic inspection checklist 274

Performance life monitors maintenance monitors 275

Periodic maintenance 275

Replacement parts 275

Alarm outputs for maintenance monitors 276

An output can be set up to inform the user when a specific components has neared its expected performance life 276

Notice if these parameters are not reset after the corresponding parts have been replaced the maintenance monitor function will continue to count down the performance life from the value that was reached with the old part if the maintenance monitor is not reset the drive will not have the correct value of the performance life for the new component 276

Periodic maintenance 276

Related drive parameters 276

Table 7 maintenance alarms 276

This alarm message will always be output even if the maintenance monitor function is not assigned to any of the digital outputs h2 2f the alarm will also trigger a digital output that is programmed for alarm indication h2 10 276

Use parameters o4 03 o4 05 o4 07 and o4 09 to reset a maintenance monitor to zero after replacing a specific component refer to parameter table on page 324 for details on parameter settings 276

When one of multi function digital output terminals has been assigned the maintenance monitor function h2 2f the terminal will close when the cooling fan dc bus capacitors or dc bus pre charge relay reach 90 of the expected performance life or when the igbts have reached 50 of their expected performance life additionally the digital operator will display an alarm like shown in table 7 to indicate the specific components that may need maintenance 276

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 276

Cooling fan component names 277

Drive cooling fans and circulation fans 277

Number of cooling fans 277

Cooling fan replacement 2a0018 to 2a0075 and 4a0009 to 4a0039 278

Depress the right and left sides of the fan cover hooks and pull upward remove the fan cover from the top of the drive the following figure illustrates a drive with a single cooling fan 278

Drive cooling fans and circulation fans 278

Remove the cooling fan cartridge disconnect the pluggable connector and remove the fan 278

Removing the cooling fan 278

Drive cooling fans and circulation fans 279

Install the replacement fan into the drive ensuring the alignment pins line up as shown in the figure below 279

Installing the cooling fan 279

Properly connect the fan power lines then place the cable back into the recess of the drive 279

Reverse the procedure described above to reinstall the cooling fan 279

Turn the power supply back on and reset the cooling fan operation time for the maintenance monitor by setting o4 03 to 0 279

While pressing in on the hooks on the left and right sides of the fan finger guard guide the fan finger guard until it clicks back into place 279

Cooling fan replacement 2a0085 2a0115 4a0045 and 4a0060 280

Drive cooling fans and circulation fans 280

Lift out the back end of the fan finger guard first unplug the replay connector and free the fan finger guard from the drive 280

Removing the cooling fan 280

While pressing in on the hooks located on the left and right sides of the fan finger guard free the fan finger guard leading by lifting the back end first 280

Drive cooling fans and circulation fans 281

Install the replacement fan into the drive 281

Installing the cooling fan 281

Place the power supply connectors and cable back into the recess of the drive 281

Properly connect the fan power lines 281

Tilt up the back end of the fan finger guard and slide the fan finger guard into the opening near the front of the drive then guide the fan finger guard into place 281

Cooling fan replacement 4a0075 4a0091 282

Drive cooling fans and circulation fans 282

Lift up directly on the cooling fan as shown in figure 7 4 unplug the relay connector and release the fan from the drive 282

Removing the cooling fan 282

Turn the power supply back on and reset the cooling fan operation time for the maintenance monitor by setting o4 03 to 0 282

While pressing in on the hooks located on the left and right sides of the fan cover free the fan cover by lifting the back end first 282

While pressing in on the hooks located on the left and right sides of the fan finger guard free the fan finger guard by lifting the back end first 282

Drive cooling fans and circulation fans 283

Installing the cooling fan 283

Reverse the procedure described above to reinstall the cooling fan 283

Cooling fan replacement 2a0145 to 2a0415 4a0112 to 4a0216 284

Drive cooling fans and circulation fans 284

Remove the fan connector cn6 remove the fan connectors cn6 cn7 in models 2a0346 and 2a0415 284

Remove the screws holding the fan unit in place and slide the fan unit out of the drive 284

Remove the terminal cover and front cover 284

Removing and disassembling the cooling fan unit 284

Turn the power supply back on and reset the cooling fan operation time for the maintenance monitor by setting o4 03 to 0 284

While pressing in on the hooks of the left and right sides of the fan cover guide the fan finger guard until it clicks back into place 284

Common tmonly 285

Cooling fan wiring 2a0145 2a0180 4a0112 and 4a0150 285

Double check the relay connector to ensure that it is properly connected 285

Drive cooling fans and circulation fans 285

Make sure that the protective tube does not stick out beyond the fan guard 285

Place the fan connector covered by the tube as shown in figure 7 2 285

Position the protective tube so that the fan connector sits in the center of the protective tube 285

Remove the fan guard and replace the cooling fans 285

Common _tmonl 286

Common tmonly 286

Common_ tmonly 286

Common_tmonly 286

Cooling fan wiring 2a0215 2a0283 and 4a0180 286

Cooling fan wiring 2a0346 2a0415 and 4a0216 286

Double check the relay connector to ensure that it is properly connected 286

Drive cooling fans and circulation fans 286

Figure 7 3 cooling fan wiring 2a0215 2a0283 and 4a0180 286

Figure 7 4 cooling fan wiring 2a0346 2a0415 and 4a0216 286

In the space between fans 1 and 2 place the fan connector for fan b2 in front of the fan connector for fan b1 286

Insert the connector for fan b2 and guide the lead wire for fan b2 so the cable hook holds it in place insert the connector for fan b1 286

Make sure that the protective tube does not stick out beyond the fan guard 286

Note do not pinch the fan cable between parts when reassembling the fan unit 286

Place the connector for fan b3 between fans b2 and b3 286

Position the protective tube so that the fan connector sits in the center of the protective tube 286

Reattach the cable cover to its original position and tighten the screws so that the fan guard holds the cable cover in place 286

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 286

Installing the cooling fan unit 287

Drive replacement 288

Front cover 288

Serviceable parts 288

Terminal board 288

Terminal board i o pcbs cooling fan s 288

The drive contains some serviceable parts the following parts can be replaced over the life span of the drive 288

The drive has a modular i o terminal block that facilitates quick drive replacement the terminal board contains on board memory that stores all drive parameter settings and allows the parameters to be saved and transferred to the replacement drive to transfer the terminal board disconnect the terminal board from the damaged drive then reconnect it to the replacement drive once transferred there is no need to manually reprogram the replacement drive 288

Drive replacement 289

Replacing the drive 289

The following procedure explains how to replace a drive this section provides instructions for drive replacement only to install option cards or other types of options refer to the specific manuals for those options 289

Drive replacement 290

Installing the drive 290

Peripheral devices options 291

Danger 292

Electrical shock hazard 292

Fire hazard 292

Section safety 292

W arning 292

Equipment hazard 293

Notice 293

Sudden movement hazard 293

W arning 293

Drive options and peripheral devices 294

Peripheral device selection refer to the yaskawa catalog for selection and part numbers peripheral device installation refer to the corresponding option manual for installation instructions 294

Table 8 available peripheral devices 294

The following table of peripheral devices lists the names of the various accessories and options available for yaskawa drives contact yaskawa or your yaskawa agent to order these peripheral devices 294

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 294

Connecting peripheral devices 295

Figure 8 illustrates how to configure the drive and motor to operate with various peripheral devices 295

Refer to the specific manual for the devices shown below for more detailed installation instructions 295

Figure 8 shows an exploded view of the drive with the option and related components for reference 296

Installing the option 296

Option card installation 296

Prior to installing the option 296

Prior to installing the option wire the drive make the necessary connections to the drive terminals and verify that the drive functions normally refer to the table 8 for information on wiring and connecting the drive 296

Refer to the instructions below to install the option 296

Table 8 below lists the number of option cards that can be connected to the drive and the drive connectors for connecting those option cards 296

This section provides instructions on installing the option cards listed in figure 8 296

Connect one end of the ground wire h to the ground terminal i using one of the remaining screws c connect the other end of the ground wire h to the remaining ground terminal and installation hole on the option b using the last remaining provided screw c 297

Insert the option card b into the cn5 a j cn5 b k or cn5 c l connectors located on the drive and fasten it into place using one of the included screws c 297

Option card installation 297

Shut off power to the drive wait the appropriate amount of time for voltage to dissipate then remove the digital operator e and front covers d f refer to digital operator and front cover on page 53 297

Figure 8 preparing and connecting cable wiring 298

Figure 8 preparing ends of shielded cable 298

For the pg b3 and pg x3 option wire the motor pg encoder to the terminal block refer to figure 8 and figure 8 for wiring instructions refer to terminal functions of pg b3 and pg x3 option on page 303 for a detailed description of the option terminal functions 298

Notice heat shrink tubing or electrical tape may be required to ensure that cable shielding does not contact other wiring insufficient insulation may cause a short circuit and damage the option or drive 298

Option card installation 298

Prepare and connect the wire ends as shown in figure 8 and figure 8 refer to wire gauges tightening torque and crimp terminals on page 303 to confirm that the proper tightening torque is applied to each terminal take particular precaution to ensure that each wire is properly connected and wire insulation is not accidentally pinched into electrical terminals 298

Warning fire hazard tighten all terminal screws according to the specified tightening torque loose electrical connections could result in death or serious injury by fire due to overheating electrical connections tightening screws beyond the specified tightening torque may result in erroneous operation damage to the terminal block or cause a fire 298

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 298

Connection diagram of pg b3 299

Connection diagram of pg x3 299

Option card installation 299

Refer to table 8 0 for a detailed description of the option board terminal functions 299

Refer to table 8 for a detailed description of the option board terminal functions 299

Figure 8 0 wiring pg encoder cable 300

For instructions on wiring the terminal block refer to table 8 300

For the pg x3 option set the voltage for the pg encoder power supply using jumper cn3 located on the option position the jumper as shown in table 8 to select the voltage level 300

Notice the positioning of jumper cn3 selects the pg encoder power supply voltage 5 v or 12 v select the voltage level for the pg encoder connected to the option and motor if the wrong voltage is selected the pg encoder may not operate properly or may become damaged as a result 300

Option card installation 300

Pg encoder cables for pg b3 option 300

Table 8 connecting the pg encoder cable specification 300

Table 8 pg encoder cable types 300

Table 8 setting the pg encoder power supply voltage ip with jumper cn3 300

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 300

Yaskawa recommends using a lma b s185y complementary output for cables running between the pg b3 option and the pg as show in figure 8 0 300

Option card installation 301

Replace and secure the front covers of the drive d f and replace the digital operator e 301

Route the option wiring depending on the drive model some drives may require routing the wiring through the side of the front cover to the outside for drive models cimr l 2a0018 through 2a0033 and 4a0009 through 4a0018 cut out the perforated openings on the left side of the drive front cover as shown in figure 8 1 a and leave no sharp edges to damage wiring route the wiring inside the enclosure as shown in figure 8 1 b for drive models cimr l 2a0047 through 2a0415 and 4a0024 through 4a0216 that do not require routing through the front cover 301

Option card installation 302

Crimp terminals 303

Option card installation 303

Terminal functions of pg b3 and pg x3 option 303

Wire gauge and torque specifications are listed in table 8 and table 8 303

Wire gauges and tightening torques of pg b3 and pg x3 option 303

Wire gauges tightening torque and crimp terminals 303

Yaskawa recommends using crimpfox 6 by phoenix contact or equivalent crimp terminals with the specifications listed in table 8 for wiring to ensure proper connections 303

A separate ul listed class 2 power supply is necessary when the pg requires more than 200 ma to operate 304

Option card installation 304

Table 8 0 pg x3 option terminal functions 304

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 304

Dynamic braking options 305

Installing a braking unit cdbr type 305

Installing braking resistors 305

Installing peripheral devices 305

A power supply c control power supply b drive 306

Common_ tmonly 306

Consider the following when selecting and installing a mccb 306

Figure 8 6 connecting braking units in parallel 306

Figure 8 7 power supply interrupt wiring example 306

Install a mccb for line protection between the power supply and the main circuit power supply input terminals r l1 s l2 and t l3 this protects the main circuit and devices wired to the main circuit while also providing overload protection 306

Installing a molded case circuit breaker mccb 306

Installing peripheral devices 306

The capacity of the mccb should be 1 to 2 times the rated output current of the drive use a mccb with an operation characteristics so that the mccb does not trip faster than the drive overload protection works shuts off the drive after 1 min operation at 150 of the drive rated current if several drives are connected to one mccb use a sequence that shuts the power off when an error occurs in one drive by using magnetic contactor mc as shown in the following figure 306

Using braking units in parallel 306

Warning electrical shock hazard switch off and lock power supply and lock the switch before wiring terminals failure to comply could result in serious injury or death 306

When multiple braking units are used they must be installed with a master slave configuration with a single braking unit acting as the master figure 8 6 illustrates how to wire braking units in parallel 306

Wire the thermal overload contacts of all cdbrs and all braking resistors in series then connect this signal to a drive digital input this input can be used to trigger a fault in the drive in case of overload in any of the cdbrs or braking resistors 306

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 306

Choose a rcd rcm designed specifically for an ac drive the operation time should be at least 0 s with sensitivity amperage of at least 200 ma per drive the output waveform of the drive may cause an increase in leakage current this may in turn cause the leakage breaker to malfunction increase the sensitivity amperage or lower the carrier frequency to correct the problem 307

Disconnecting from the power supply 307

Factors that influence the leakage current are 307

If the rcd rcm trips spuriously consider changing these items or use an rcd rcm with a higher trip level 307

Install a magnetic contactor mc to the drive input for the purposes explained below 307

Installing a magnetic contactor at the power supply side 307

Installing a residual current device rcd or a residual current monitoring device rcm 307

Installing peripheral devices 307

Leakage currents generated by the drive during normal operation may trip an rcd or rcm even if a ground fault is not present 307

Protecting the braking resistor or braking resistor unit 307

Residual currents occurring in drive installations can contain ac dc and high frequency components that may prevent a normal rcd rcm from operating as desired if an rcd rcm is required in the installation always use an all current sensitive device type b according to iec 60755 to ensure proper ground fault interruption 307

Shut off the drive with an mc when a fault occurs in any external equipment such as braking resistors 307

Size of the ac drive ac drive carrier frequency motor cable type and length emi rfi filter 307

Use an mc on the input side of the drive to protect a braking resistor or braking resistor unit from overheat or fire 307

Common_ tmonly 308

Connecting a dc reactor 308

Connecting an ac or dc reactor 308

Connecting an ac reactor 308

Reactor placement 308

Connecting a noise filter 309

Input side noise filter 309

Reducing radiated conducted and induced noise 309

A noise filter on the output side of the drive reduces inductive noise and radiated noise figure 8 3 illustrates an example of output side noise filter wiring 310

An external attachment can be used to project the heatsink outside of an enclosure to ensure that there is sufficient air circulation around the heatsink contact a yaskawa sales representative or yaskawa directly for more information on this attachment 310

Attachment for external heatsink mounting 310

Installing a motor thermal overload ol relay on the drive output 310

Installing input fuses 310

Installing peripheral devices 310

Motor thermal overload relays protect the motor by disconnecting power lines to the motor due to a motor overload condition install a motor thermal overload relay between the drive and motor when operating multiple motors on a single ac drive when using a power line bypass to operate the motor directly from the power line it is not necessary to install a motor thermal overload relay when operating a single motor from a single ac drive the ac drive has ul recognized electronic motor overload protection built into the drive software 310

Output side noise filter 310

Table 8 1 input fuses 310

Yaskawa recommends installing a fuse to the input side of the drive to prevent damage to the drive if a short circuit occurs select the appropriate fuse from the table below 310

General precautions when using thermal overload relays 311

Installing peripheral devices 312

Appendix a 313

Appendix a specifications 313

Specifications 313

A three phase 200 v class drives 314

Carrier frequency can be set up to 2 khz while keeping this current rating higher carrier frequency settings require derating 314

Table a power ratings three phase 200 v class 314

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 314

A three phase 400 v class drives 315

Table a power ratings three phase 400 v class 315

A drive specifications 316

Ground protection cannot be provided when the impedance of the ground fault path is too low or when the drive is powered up while a ground fault is present at the output 316

Note 1 perform rotational auto tuning to obtain the performance specifications given below 2 for optimum performance life of the drive install the drive in an environment that meets the required specifications 316

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 316

A drive watt loss data 317

Table a watt loss 200 v class three phase models 317

Table a watt loss 400 v class three phase models 317

A drive derating data 318

Carrier frequency derating 318

Common_ tmonly 318

Derate the drive according to figure a to figure a as the carrier frequency increases above the factory default setting 318

The drive can be operated at above the rated temperature altitude and default carrier frequency by derating the drive capacity 318

A drive derating data 319

Altitude derating 319

Drive operation between 10 c and 50 c allows 100 continuous current without derating 319

Parameter settings 319

Temperature derating 319

The drive standard ratings are valid for an installation altitude up to 1000 m if the altitude exceeds 1000 m both the drive rated voltage and the rated output current must be derated for 1 per 100 m the maximum altitude is 3000 m 319

To ensure the maximum performance life the drives output current must be derated when the drive is installed in areas with high ambient temperature in order to ensure reliable drive overload protection the parameters l8 12 and l8 35 must also be set according to the installation conditions 319

A drive derating data 320

Appendix b 321

Appendix b parameter list 321

Parameter list 321

B understanding the parameter table 322

Control modes symbols and terms 322

Table b symbols and icons used in the parameter table 322

The table below lists terms and symbols used in this section to indicate which parameters are available in which control modes 322

B parameter groups 323

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 323 323

A initialization parameters 324

A1 initialization parameters 324

A2 user parameters 324

Application parameters configure the source of the up down command timer functions the dwell function the droop control function energy savings and a variety of other application related settings 324

B application 324

B parameter table 324

The a parameter group creates the operating environment for the drive this includes the parameter access level motor control method password user parameters and more 324

B parameter table 325

B1 operation mode selection 325

B2 magnetic flux compensation 325

B4 delay timers 325

B6 dwell function 325

B7 droop control 325

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 325 325

B parameter table 326

B8 energy saving 326

C parameters are used to adjust the acceleration and deceleration ramps jerk settings slip compensation torque compensation and carrier frequency selections 326

C tuning 326

C1 acceleration and deceleration ramps 326

Setting range value is dependent on parameter c1 10 accel decel setting resolution when c1 10 0 units of 0 1 seconds the setting range becomes 0 0 to 600 0 seconds 326

Setting ranges and defaults vary by the setting units determined by parameter o1 03 refer to defaults and setting ranges by display unit selection o1 03 on page 365 326

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 326

B parameter table 327

C2 jerk settings 327

C3 slip compensation 327

C4 torque compensation 327

C5 speed control loop settings 327

Default setting is determined by the control mode a1 02 327

Setting ranges and defaults vary by the setting units determined by parameter o1 03 refer to defaults and setting ranges by display unit selection o1 03 on page 365 327

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 327 327

All modes 328

Available in drive software versions prg 7016 and later 328

B parameter table 328

C6 carrier frequency 328

Clv clv pm v f olv 328

Default setting is determined by the control mode a1 02 328

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 328

B parameter table 329

D speed references 329

D1 speed reference 329

Speed reference parameters are used to set the various speed reference values during operation 329

B parameter table 330

D6 field forcing 330

E motor parameters 330

E1 v f pattern 330

Setting range depends on the type of motor being used clv allows a setting range of 10 to 120 hz while clv pm allows a setting range of 4 to 120 hz 330

Setting ranges and defaults vary by the setting units determined by parameter o1 03 refer to defaults and setting ranges by display unit selection o1 03 on page 365 330

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 330

B parameter table 331

E2 motor parameters 331

E3 v f pattern for motor 2 331

The display resolution depends on the rated output power of the drive models cimr lc2a0018 to 2a0033 and cimr lc4a0009 to 4a0018 display values in 0 1 a units while models cimr lc2a0047 to 2a0415 and cimr lc4a0024 to 4a0216 display values in 0 a units 331

These parameters are hidden when a pm motor control mode has been selected for motor 1 a1 02 7 331

Values shown here are for 200 v class drives double the value when using a 400 v class drive 331

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 331 331

B parameter table 332

Clv clv pm v f olv 332

E4 motor 2 parameters 332

E5 pm motor settings 332

The display resolution depends on the rated output power of the drive models cimr l 2a0018 to 0033 and cimr l 4a0009 to 0018 display values in 0 1 a units while models cimr l 2a0047 to 0415 and cimr l 4a0024 to 0216 display values in 0 a units 332

The display resolution depends on the rated output power of the drive models cimr lc2a0018 to 2a0033 and cimr lc4a0009 to 4a0018 display values in 0 1 a units while models cimr lc2a0047 to 2a0415 and cimr lc4a0024 to 4a0216 display values in 0 a units 332

These parameters are hidden when a pm motor control mode has been selected for motor 1 a1 02 7 332

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 332

B parameter table 333

F option settings 333

F parameters are used to program the drive for encoder and pg feedback from the motor and to function with option cards 333

F1 pg speed control card 333

All modes 334

Available in drive software versions prg 7016 and later 334

B parameter table 334

Clv clv pm v f olv 334

F3 digital input card di a3 334

F4 analog monitor card ao a3 334

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 334

B parameter table 335

F5 digital output card do a3 335

F6 communication option card 335

For more details on a specific option card refer to the instruction manual for the option card 335

Parameter setting value is not reset to the default value when the drive is initialized 335

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 335 335

B parameter table 336

H multi function terminals 336

H parameters assign functions to the multi function input and output terminals 336

H1 multi function digital inputs 336

With the speed reference priority d1 18 is set to 0 or 3 the default settings for parameters h1 03 to h1 07 governing input terminals s3 to s7 are 24 14 3 4 and 5 respectively when d1 18 is set to 1 or 2 the default settings for h1 03 to h1 07 become 50 54 51 53 and f respectively 336

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 336

B parameter table 337

H2 multi function digital outputs 337

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 337 337

All modes 338

B parameter table 338

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 338

B parameter table 339

Parameter list 339

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 339 339

All modes 340

B parameter table 340

Clv clv pm v f olv 340

H3 multi function analog inputs 340

H4 analog outputs 340

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 340

B parameter table 341

H5 memobus modbus serial communication 341

If this parameter is set to 0 the drive will be unable to respond to memobus modbus commands 341

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 341 341

B parameter table 342

Default setting is determined by the control mode a1 02 342

Default setting value is dependent on the setting for the input voltage e1 01 342

L parameters provide protection to the drive and motor including control during momentary power loss stall prevention frequency detection fault reset overtorque detection torque limits and other types of hardware protection 342

L protection functions 342

L1 motor protection 342

L2 undervoltage detection 342

L3 stall prevention 342

L4 speed detection 342

The setting value is dependent on the setting for the carrier frequency reduction l8 38 342

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 342

B parameter table 343

L5 automatic fault reset 343

L6 torque detection 343

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 343 343

B parameter table 344

L7 03 l7 02 344

L7 torque limit 344

L8 drive protection 344

Motor r min 344

Negative torque 344

Output torque positive torque 344

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 344

B parameter table 345

N advanced performance set up 345

N2 speed feedback detection control afr tuning 345

N5 inertia compensation 345

The n parameters are used to adjust more advanced performance characteristics such as speed feedback detection online tuning for motor line to line resistance and pm motor control tuning 345

B parameter table 346

Clv clv pm v f olv 346

N6 online tuning 346

N8 pm motor control tuning 346

Values shown here are for 200 v class drives double the value when using a 400 v class drive 346

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 346

B parameter table 347

Current detection adjustments 347

For more details on the digital operator displays refer to digital operator display unit selection on page 91 347

O operator related parameters 347

O1 digital operator display selection 347

The o parameters set up the digital operator displays 347

All modes 348

B parameter table 348

O2 digital operator keypad functions 348

O3 copy function 348

O4 maintenance monitor settings 348

Parameter setting value is not reset to the default value when the drive is initialized 348

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 348

B parameter table 349

Parameter list 349

Parameter setting value is not reset to the default value during drive initialization a1 03 349

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 349 349

Available in drive software versions prg 7016 and later 350

B parameter table 350

S elevator parameters 350

S1 brake sequence 350

S2 slip compensation for elevators 350

This section describes various functions and faults needed to operate an elevator application braking sequence slip compensation for elevators start stop optimization rescue operation and elevator related faults 350

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 350

B parameter table 351

S3 start stop optimization 351

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 351 351

All modes 352

Available in drive software versions prg 7016 and later 352

B parameter table 352

Clv clv pm v f olv 352

S4 rescue operation 352

S5 short floor operation 352

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 352

B parameter table 353

But when o1 03 6 the default becomes 5 ft 353

Default setting value is determined by the digital operator display unit selection o1 03 the default is normally 1 m 353

S6 error detection 353

Setting range 0 to 50 ft 353

When the length units are set for inches o1 12 1 the setting range becomes 0 0 to 393 0 inches 353

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 353 353

B parameter table 354

Enter data into the following parameters to tune the motor and drive for optimal performance 354

T motor tuning 354

T1 induction motor auto tuning 354

T2 pm motor auto tuning 354

The variety of auto tuning methods depends on the control mode setting v f control allows t1 01 to be set to 2 or 3 while vector control modes olv and clv allow t1 01 to be set to 0 through 4 354

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 354

B parameter table 355

Monitor parameters allow the user to view drive status fault information and other data concerning drive operation 355

U monitors 355

U1 operation status monitors 355

All modes 356

Digital input 1 terminal s1 enabled digital input 2 terminal s2 enabled digital input 3 terminal s3 enabled digital input 4 terminal s4 enabled digital input 5 terminal s5 enabled digital input 6 terminal s6 enabled digital input 7 terminal s7 enabled digital input 8 terminal s8 enabled 356

Digital output terminal m3 m4 356

Digital output terminal m5 m6 356

Digital output terminal p1 c1 356

Digital output terminal p2 c2 356

Drive ready 356

During alarm detection 356

During down direction 356

During fault detection 356

During fault reset signal input 356

During run 356

During speed agree 356

During zero speed 356

Multi function 356

Multi function digital output terminal m1 m2 356

Not used fault relay terminal ma mc closed ma mc open 356

U1 10 00000000 356

U1 11 00000000 356

U1 12 00000000 356

1 0 1 1 1 1 0 357

All modes 357

Clv clv pm v f olv 357

U1 19 00000000 357

U2 fault trace 357

All modes 358

B parameter table 358

Clv clv pm v f olv 358

Setting units are determined by the digital operator display unit selection o1 03 when o1 03 0 the value is set in hertz when o1 03 4 or 5 the value is displayed in m s when o1 03 6 the value is displayed in ft min 358

U3 fault history 358

U4 maintenance monitors 358

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 358

B parameter table 359

Parameter list 359

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 359 359

All modes 360

B parameter table 360

Clv clv pm v f olv 360

Note fault trace i e the fault history is not maintained when cpf00 cpf01 cpf06 cpf24 ofa00 ofb00 ofc00 uv1 uv2 or uv3 occur 360

O1 12 length units determines the units when o1 12 is set to 0 the unit is millimeters when o1 12 is set to 1 the unit is inch 360

Setting units are determined by the digital operator display unit selection o1 03 when o1 03 0 the value is set in hertz when o1 03 4 or 5 the value is displayed in m s when o1 03 6 the value is displayed in ft min 360

U6 control monitors 360

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 360

B parameter table 361

Parameter list 361

Values shown here are for 200 v class drives double the value when using a 400 v class drive 361

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 361 361

A1 02 control mode dependent parameters 362

B control mode dependent parameter default values 362

Motor 2 control parameters 362

Table b a1 02 control mode dependent parameters and default values 362

Table b motor 2 control parameters and default values 362

The tables below list parameters that depend on the control mode selection a1 02 for motor 1 e3 01 for motor 2 changing the control mode initializes these parameters to the values shown here 362

B defaults by drive model selection o2 04 363

Table b 200 v class drives default settings by drive model selection 363

The following tables show parameters and default settings that change with the drive model selection o2 04 parameter numbers shown in parenthesis are valid for motor 2 363

B defaults by drive model selection o2 04 364

Table b 400 v class drives default settings by drive capacity 364

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 364

B defaults and setting ranges by display unit selection o1 03 365

Defaults and setting ranges by display unit selection o1 03 365

Table b shows parameters default settings and setting ranges that change according to parameter o1 03 display unit selection 365

B defaults and setting ranges by display unit selection o1 03 366

Appendix c 367

Appendix c memobus modbus communications 367

Memobus modbus communications 367

C memobus modbus configuration 368

C communication specifications 369

Memobus modbus specifications appear in the following table 369

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 369 369

C connecting to a network 370

Common_ tmonly 370

Figure c and figure c explain the wiring diagrams for multiple connections using memobus modbus communication 370

Follow the instructions below to connect the drive to a memobus modbus network 370

Network cable connection 370

Rs 485 interface 370

This section explains how to connect the drive to a memobus modbus network and the network termination required for a connection 370

Wiring diagram for multiple connection 370

C connecting to a network 371

Common_ tmonly 371

Network termination 371

Refer to memobus modbus termination on page 69 for details on setting s2 371

Rs 422 interface 371

The two ends of the memobus modbus network line have to be terminated the drive has a built in termination resistor that can be enabled or disabled using dip switch s2 if a drive is located at the end of a network line enable the termination resistor by setting dip switch s2 to the on position disable the termination resistor on all slaves that are not located at the network line end 371

C memobus modbus setup parameters 372

Each slave drive must be assigned a unique slave address for serial communications to work setting h5 01 to any value besides 0 assigns the drive its address in the network slave addresses do not need to be assigned in sequential order but no two drives may share the same address 372

H5 01 drive slave address 372

H5 02 communication speed selection 372

H5 03 communication parity selection 372

H5 04 stopping method after communication error 372

Memobus modbus serial communication 372

Selects the stopping method after a communications error ce has occurred 372

Sets the drive slave address used for memobus modbus communications 372

Sets the memobus modbus communications speed 372

Sets the parity used for memobus modbus communications 372

This section describes parameters necessary to set up memobus modbus communications 372

C memobus modbus setup parameters 373

Common_ tmonly 373

Enables or disabled the communication error ce detection for memobus modbus communications 373

Enables or disables rts control 373

H5 05 communication fault detection selection 373

H5 06 drive transmit wait time 373

H5 07 rts control selection 373

H5 09 communication fault detection time 373

H5 10 unit selection for memobus modbus register 0025h 373

If the drive does not receive data from the master for longer than the time set to h5 09 then a ce fault will be triggered and the drive will operate as determined by parameter h5 04 373

No communication error detection the drive continues operation 373

Sets the time the communications must be lost before the drive triggers a ce fault 373

Sets the time the drive waits after receiving data from a master before responding 373

Sets the unit for the output voltage monitor value in memobus modbus register 0025h 373

Setting 0 0 v units setting 1 1 v units 373

Setting 0 disabled 373

Setting 0 disabled rts is always on 373

Setting 1 enabled 373

Setting 1 enabled rts switches while sending 373

Use this setting when using rs 422 signals for multi drop communications 373

Use this setting when using rs 485 signals for communications or when using rs 422 signals for point to point communications 373

H5 11 communications enter function selection 374

C drive operations by memobus modbus 375

Controlling the drive 375

Observing the drive operation 375

A timer should be set in the master to check how long it takes for the slave drive s to respond to the master if no response is received within a certain amount of time the master should try resending the message 376

C communications timing 376

Command messages from master to drive 376

Common_ tmonly 376

If the drive receives a command from the master it will process the data received and wait for the time set in h5 06 until it responds increase h5 06 if the drive response causes overrun in the master 376

Response messages from drive to master 376

The master must wait for a specified time between receiving a response and re sending the same type of command to the same slave drive to prevent overrun and data loss the minimum wait time depends on the command as shown in the table below 376

To prevent overrun in the slave drive the master should wait a certain time between sending messages to the same drive in the same way the slave drive must wait before sending response messages to prevent an overrun in the master this section explains the message timing 376

C message format 377

Common_ tmonly 377

Function code 377

Message content 377

Slave address 377

After eight shift operations perform an xor operation with the result and the next data in the message function code register address data continue with steps 3 to 5 until the last data has been processed 378

An initial value of ffffh i e all 16 bits equal 1 must be used for crc 16 calculations in the memobus modbus protocol 378

C message format 378

Calculate the crc 16 checksum using the following steps 378

Command data 378

Error check 378

Perform a crc 16 calculation on the response message data as described above as a validation check the result should match the crc 16 checksum received within the response message 378

Perform an xor operation of this value and the slave address 378

Repeat steps 3 and 4 until eight shift operations have been performed 378

Response data 378

Right shift the result 378

Table c crc 16 checksum calculation example 378

The drive uses a crc 16 cyclic redundancy check checksum method for checking data validity use the procedure described below when calculating the crc 16 checksum for command data or when verifying response data 378

The example in table c shows the crc 16 calculation of the slave address 02h and the function code 03h yielding the result 40d1h 378

The result of the last shift or xor operation is the checksum 378

The starting value is ffffh 378

When the drive receives data it calculates the crc 16 checksum from the data and compares it to the crc 16 value received within the message both must match before a command is processed 378

When the overflow bit of the shift operation becomes 1 perform an xor operation of the result from step 3 above and the fix value a001h 378

Below are some examples of command and response messages 379

C message examples 379

Function code 08h performs a loopback test this test returns a response message with exactly the same content as the command message and can be used to check communications between the master and slave user defined test code and data values can be set 379

Loopback test 379

Reading drive memobus modbus register contents 379

The following table shows a message example when performing a loopback test with the slave 1 drive 379

The following table shows message examples when reading status signals error details data link status and speed references from the slave 2 drive 379

Using the function code 03h read a maximum of 16 memobus modbus registers can be read out at a time 379

C message examples 380

Function code 10h allows the user to write multiple drive memobus modbus registers with one message this process works similar to reading registers in that the address of the first register to be written and the data quantity are set in the command message the data to be written must be consecutive so that the register addresses are in order starting from the specified address in the command message the data order must be high byte then lower byte 380

If an error message occurs when sending the torque compensation value a set h5 07 rts 1 0 380

If parameter values are changed using the write command an enter command may be necessary to activate or save the data depending on the setting of h5 11 refer to h5 11 communications enter function selection on page 374 and refer to enter command on page 391 for detailed descriptions 380

Memobus modbus register 0005h torque compensation signed a setting value pre run w run or post run per application needs 380

Modbus register 0005h should be signed 3000 to 3000 a register has internal limit from 0 to positive values i negative values are set to 0 380

Modbus register 0f bit 3 enable torque limit and torque comp h3 02 1f a runaway condition 380

Perform the steps below to utilize torque compensation through memobus modbus communications 380

Set h3 01 h3 02 to 14 torque compensation 380

Set memobus modbus register 0f bit 3 enable torque compensation 380

The following table shows an example of a message where a forward up operation has been set with a speed reference of 100 for the slave 1 drive 380

Torque compensation set up via memobus modbus 380

Torque compensation through memobus modbus communications 380

Troubleshooting torque compensation set up via memobus modbus 380

Writing to multiple registers 380

C memobus modbus data table 381

Command data 381

It is possible to both read and write command data 381

Table below lists all memobus modbus data there are three types of data command data monitor data and broadcast data 381

C memobus modbus data table 382

Monitor data 382

Monitor data can be read only 382

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 382

C memobus modbus data table 383

Memobus modbus communications 383

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 383 383

C memobus modbus data table 384

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 384

C memobus modbus data table 385

Memobus modbus communications 385

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 385 385

C memobus modbus data table 386

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 386

C memobus modbus data table 387

Memobus modbus communications 387

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 387 387

C memobus modbus data table 388

Set the number of motor poles to parameter e2 04 e4 04 or e5 05 depending on the motor being used 388

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 388

Broadcast messages 389

C memobus modbus data table 389

Data can be written from the master to all slave devices at the same time 389

Fault trace contents 389

Table c fault trace history register contents 389

The slave address in a broadcast command message must be set to 00h all slaves will receive the message but will not respond 389

The table below shows the fault codes that can be read out by memobus modbus commands from the u2 monitor parameters 389

Alarm register contents 390

C memobus modbus data table 390

Table c alarm register 007fh contents 390

The table below shows the alarm codes that can be read out from memobus modbus register 007fh 390

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 390

C 0 enter command 391

Enter command types 391

Parameter h5 11 and the enter command 391

The drive supports two types of enter commands as shown in the table below an enter command is enabled by writing 0 to register numbers 0900h or 0910h these registers can only be written to attempting to read from these registers will cause an error 391

When changing parameters via memobus modbus h5 11 determines whether an enter command is necessary to activate parameter changes in the drive 391

When writing parameters to the drive from the plc using memobus modbus communication parameter h5 11 determines whether an enter command must be issued to enable these parameters this section describes the types and functions of the enter commands 391

A list of memobus modbus errors appears below 392

C 1 communication errors 392

In the following situations the slave drive will ignore the command message sent from the master and not send a response message 392

Memobus modbus error codes 392

Note if the slave address specified in the command message is 00h all slaves execute the write function but do not return response messages to the master 392

Slave not responding 392

When a communications error overrun framing parity or crc 16 is detected in the command message when the slave address in the command message and the slave address in the drive do not match remember to set the slave address for the drive using h5 01 when the gap between two blocks 8 bit of a message exceeds 24 bits when the command message data length is invalid 392

When an error occurs remove whatever caused the error and restart communications 392

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 392

C 2 self diagnostics 393

The drive has a built in self diagnosing function of the serial communication interface circuits to perform the self diagnosis function use the following procedure 393

C 2 self diagnostics 394

Appendix d 395

Appendix d standards compliance 395

Standards compliance 395

D section safety 396

Danger 396

Electrical shock hazard 396

W arning 396

Equipment hazard 397

Fire hazard 397

Notice 397

W arning 397

Area of use 398

Ce low voltage directive compliance 398

D european standards 398

Emc filter installation 398

Emc guidelines compliance 398

Factory recommended branch circuit protection 398

Grounding 398

D european standards 399

Verify the following installation conditions to ensure that other devices and machinery used in combination with this drive also comply with emc guidelines 399

D european standards 400

Figure d emc filter and drive installation for ce compliance three phase 200 v 400 v class 400

Three phase 200 v 400 v class 400

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 400

D european standards 401

Emc filters 401

Install the drive with the emc filters to comply with the en61800 3 en12015 requirements 401

Table d en61800 3 filters 401

Ac reactors for en 12015 compliance 402

Contact yaskawa for information about reactors 402

D european standards 402

Figure 1 402

Figure 2 402

Figure 3 402

Figure d emc filter dimensions 402

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 402

Ambient temperature 403

D ul and csa standards 403

Installation area 403

Main circuit terminal wiring 403

Ul standards compliance 403

D ul and csa standards 404

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 404

D ul and csa standards 405

Drive models cimr lc2a0085 to 2a0415 require the use of closed loop crimp terminals for ul cul compliance use only the tools recommended by the terminal manufacturer for crimping 405

Note use crimp insulated terminals or insulated tubing for wiring these connections wires should have a continuous maximum allowable temperature of 75 c 600 v ul approved vinyl sheathed insulation ambient temperature should not exceed 40 c 405

Table d wire gauge and torque specifications three phase 400 v class 405

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 405 405

Closed loop crimp terminal recommendations 406

D ul and csa standards 406

Drive models cimr lc4a0045 to 4a0216 require the use of closed loop crimp terminals for ul cul compliance use only the tools recommended by the terminal manufacturer for crimping 406

Note use crimp insulated terminals or insulated tubing for wiring these connections wires should have a continuous maximum allowable temperature of 75 c 600 v ul approved vinyl sheathed insulation ambient temperature should not exceed 40 c 406

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 406

Yaskawa recommends using closed loop crimp terminals on all drive models ul approval requires the use of crimp terminals when wiring the drive main circuit terminals on models cimr l a0085 to 2a0415 and 4a0045 to 4a0216 use only crimping tools as specified by the crimp terminal manufacturer yaskawa recommends crimp terminals made by jst and tokyo dip or equivalent for the insulation cap 406

Always install fuses at the drive input side refer to input fuses on page 310 for selecting fuses 407

Codes refer to a set of three crimp terminals and three insulation caps prepare input and output wiring using two sets for each connection example 1 models with 300 kcmil for both input and output require one set for input terminals and one set for output terminals so the user should order two sets of 100 051 272 example 2 models with 4 0 awg 2p for both input and output require two sets for input terminals and two sets for output terminals so the user should order four sets of 100 051 560 407

D ul and csa standards 407

Input fuse installation 407

Non time delay class j t or cc fuses sized at maximum 300 of the drive input rating time delay class j t or cc fuses sized at maximum 175 of the drive input rating mccb sized at maximum 200 of the drive input rating if a calculated current for mccb is less than 15a mccb rated for 15a shall be used 407

Note use crimp insulated terminals or insulated shrink tubing for wiring connections wires should have a continuous maximum allowable temperature of 75 c 600 vac ul approved vinyl sheathed insulation 407

Table d closed loop crimp terminal size 407

Table d matches the wire gauges and terminal screw sizes with yaskawa recommended crimp terminals tools and insulation caps refer to the appropriate wire gauge and torque specifications table for the wire gauge and screw size for your drive model place orders with a yaskawa representatives the yaskawa sales department 407

The installation manual specifies that branch circuit protection should be provided by any of the following 407

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 407 407

Csa for elevator equipment 408

Csa for industrial control equipment 408

Csa standards compliance 408

Drive short circuit rating 408

Low voltage wiring for control circuit terminals 408

Drive motor overload protection 409

E2 01 e5 03 motor rated current im motor pm motor 409

L1 01 motor overload protection selection 409

L1 02 motor overload protection time 409

A photocoupler output is available to monitor the status of the safe disable terminals refer to output terminals on page 63 for signal specifications when using this output 410

A safe disable status monitor for error detection in the safety circuit is also provided 410

Additionally a safe disable monitor function can be assigned to one of the digital outputs h2 58 410

D safe disable input function 410

Precautions 410

Safe disable circuit 410

Specifications 410

The safe disable circuit consists of two independent input channels that can block the output transistors terminals h1 and h2 the input can either use the drive internal power supply or an external power supply use jumper s3 on the terminal board to select between sink or source mode with either internal or external power supply 410

The safe disable inputs provide a stop function in compliance with safe torque off as defined in the iec61800 5 2 safe disable inputs have been designed to meet the requirements of the iso13849 1 cat 3 pld and iec61508 sil2 410

This section explains the safe disable function and how to use it in an elevator installation contact yaskawa if more information is required 410

Using the safe disable function 410

Disabling and enabling the drive output safe torque off 411

D safe disable input function 412

Digital operator display 412

In contrast to terminals dm dm the safe disable monitor function that can be programmed for a digital output h2 58 is a software function and can be used for en81 1 conform one contactor solutions but not as an edm signal according to en61800 5 1 412

Safe disable monitor output function and digital operator display 412

Safe disable status monitor 412

Should only one of the safe disable channels be on while the other is off 412

The table below explains the drive output and safe disable monitor state depending on the safe disable inputs 412

When both safe disable inputs are open 412

Will flash in the digital operator display 412

Will flash in the display to indicate that there is a problem in the safety circuit or in the drive this display should not appear under normal conditions if the safe disable circuit is utilized properly refer to alarm codes causes and possible solutions on page 253 to resolve possible errors 412

With the safe disable monitor output terminals dm and dm the drive provides a safety status feedback signal this signal should be read by the device that controls the safe disable inputs plc or a safety relay in order to prohibit leaving the safe torque off status in case the safety circuit malfunctions refer to the instruction manual of the safety device for details on this function 412

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 412

D en81 1 conform circuit with one motor contactor 413

D en81 1 conform circuit with one motor contactor 414

Appendix e 415

Appendix e quick reference sheet 415

Quick reference sheet 415

Drive specifications 416

E drive and motor specifications 416

Induction motor 416

Motor specifications 416

Motor speed encoder if used 416

Permanent magnet motor 416

Analog inputs 417

Basic setup 417

E basic parameter settings 417

Monitor outputs 417

Motor setup 417

Multi function digital inputs 417

Multi function digital outputs 417

Multi function photocoupler outputs p1 c1 p2 c2 417

Use these tables to keep record of the most important parameters have these data available when contacting the technical support 417

V f pattern setup 417

E user setting table 418

The diamond below the parameter number indicates that the parameter setting can be changed during run parameter names in boldface type are included in the setup group of parameters 418

Use the verify menu to see which parameters have been changed from their original default settings 418

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 418

E user setting table 419

Quick reference sheet 419

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 419 419

E user setting table 420

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 420

E user setting table 421

Quick reference sheet 421

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 421 421

Numerics 422

Symbols 422

Date of original publication 433

Date of publication 433

Manual no siep c710616 33b 433

Published in japan december 2009 09 10 433

Revision history 433

Revision number 433

The revision dates and the numbers of the revised manuals appear on the bottom of the back cover 433

Yaskawa electric siep c710616 33d yaskawa ac drive l1000a technical manual 433 433

Ac drive for elevator applications 434

Back cover 434

Technical manual 434

Yaskawa ac drive l1000a 434

Yaskawa electric corporation 434

Omron CIMR-LC4A0031 [181/434] Common_ tmonly

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