Kohler Command PRO EFI ECV980 [77/172] Efi system
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77
EFI SYSTEM
62 690 05 Rev. F KohlerEngines.com
Fault Code Connection or Failure Description
0230 Fuel Pump Module Circuit Low Voltage or Open
0232 Fuel Pump Module Circuit High Voltage
0336 Crankshaft Position Sensor Noisy Signal
0337 Crankshaft Position Sensor No Signal
0351 Cylinder 1 Ignition Coil Malfunction
0352 Cylinder 2 Ignition Coil Malfunction
0562 System Voltage Low
0563 System Voltage High
1693 Tach Output (ECU) Low
1694 Tach Output (ECU) High
61 End of Code Transmission
ECU continuously monitors engine operation against
preset performance limits. If operation is outside limits,
ECU activates MIL, if equipped, and stores a diagnostic
code in its fault memory. If component or system
returns to proper function, ECU will turn off MIL. If MIL
stays illuminated, it warns customer a fault is currently
happening, and dealer service is required. Upon receipt,
dealer technician can access fault code(s) to help
determine what portion of system is malfunctioning.
Codes are accessed through key switch and displayed
as blinks or fl ashes of MIL. Access codes as follows:
1. Check that battery voltage is above 11 volts.
2. Start with key switch OFF.
3. Turn key switch to ON and OFF, then ON and OFF,
then ON, leaving it on in third sequence. Do not start
engine. Time between sequences must be less than
2.5 seconds.
4. MIL will blink a series of times. Number of times MIL
blinks represents a number in blink code.
5. A sequence of four digits make up a fault code.
There is a one (1) second pause between blinks of a
fault code. There is a three (3) second pause
between separate fault codes. After fault code(s) are
blinked a two digit 61 is blinked to indicate program
has completed.
a. It’s a good idea to write down codes as they
appear, as they may not be in numerical
sequence.
b. Code 61 will always be last code displayed,
indicating end of code transmission. If code 61
appears immediately, no other fault codes are
present.
After problem has been corrected, fault codes may
be cleared by following ECU Reset and TPS Learn
Procedures.
Diagnostic Fault Code Summary lists fault codes, and
what they correspond to. Diagnostic Code Summary
is a list of individual codes with an explanation of what
triggers them, what symptoms might be expected, and
probable causes.
A MIL may not be provided with engine. If equipment
manufacturer has not added a MIL to equipment, one
can be added easily for quick diagnostics. Main engine
to vehicle connection will have a tan wire which is
ground for MIL. Either incandescent or LED type bulbs
can be used for MIL as long as they do not draw more
than 0.1 amps. Bulb needs to be rated at 1.4 Watts or
less, or needs to have a total resistance of 140 Ω or
more. LEDs typically draw less than 0.03 amps. Attach
+12 volts to positive terminal of bulb and attach ground
terminal of bulb to tan wire.
Diagnostic Code Summary
Code 0031
NOTE: Codes 0031 and 0032 may have been
mistakenly activated by turning key ON with
oxygen sensor disconnected. If either code
status is historic, that code may have set during
assembly or a previous repair and may not be
related to current event. Clear codes and retest
to confi rm. If code status is current, refer to
Oxygen Sensor (O2) earlier in this section, to
test and troubleshoot.
Component: Oxygen Sensor Heater
Fault: O2S Heater Circuit Low Voltage
Condition: System voltage too low, open connection
or faulty sensor.
Conclusion: Engine Wiring Harness Related
● Pin circuit wiring or connectors.
ECU black pin 7 or broken wire.
Oxygen Sensor Related
● Sensor connector or wiring problem.
Poor system ground from ECU to engine
or battery to engine.
Содержание
- Ecv940 ecv980 service manual 1
- Safety 2
- Maintenance 3
- Maintenance 4
- Specifications 5
- Specifi cations 5
- Specifi cations 6
- Specifi cations 7
- Specifi cations 8
- Specifi cations 9
- Specifi cations 10
- Specifi cations 11
- Specifi cations 12
- Specifi cations 13
- Specifi cations 14
- Specifi cations 15
- Specifi cations 16
- Specifi cations 17
- Tools and aids 18
- Tools and aids 19
- Tools and aids 20
- Troubleshooting 21
- Troubleshooting 22
- Troubleshooting 23
- Troubleshooting 24
- Troubleshooting 25
- Air cleaner intake 26
- Efi system electronic throttle body etb 27
- Electronic fuel injection efi system electronic throttle body etb 27
- Efi system electronic throttle body etb 28
- Efi system electronic throttle body etb 29
- Efi system electronic throttle body etb 30
- Black connector side grey connector side ecu 31
- Efi system electronic throttle body etb 31
- Pinout of ecu 31
- Efi system electronic throttle body etb 32
- Efi system electronic throttle body etb 33
- Efi system electronic throttle body etb 34
- Efi system electronic throttle body etb 35
- Efi system electronic throttle body etb 36
- Efi system electronic throttle body etb 37
- Efi system electronic throttle body etb 38
- Efi system electronic throttle body etb 39
- Efi system electronic throttle body etb 40
- Efi system electronic throttle body etb 41
- Efi system electronic throttle body etb 42
- Efi system electronic throttle body etb 43
- Efi system electronic throttle body etb 44
- Efi system electronic throttle body etb 45
- Efi system electronic throttle body etb 46
- Efi system electronic throttle body etb 47
- Efi system electronic throttle body etb 48
- Efi system electronic throttle body etb 49
- Efi system electronic throttle body etb 50
- Efi system electronic throttle body etb 51
- Efi system electronic throttle body etb 52
- Efi system electronic throttle body etb 53
- 62 690 05 rev f kohlerengines com 54
- After turning key to off wait 10 seconds before turning to on to allow ecu to go to sleep 54
- Efi diagnostic flow diagram 54
- Efi system electronic throttle body etb 54
- Fuel pump module can be heard or a vibration can be felt to establish pump cycle fuel pump module will run for one 4 6 second cycle when ecu wakes up after being asleep 54
- Start of test 54
- Efi system electronic throttle body etb 55
- Efi system electronic throttle body etb 56
- Efi system 57
- Electronic fuel injection efi system 57
- Efi system 58
- Efi system 59
- Efi system 60
- Black connector side grey connector side ecu 61
- Efi system 61
- Pinout of ecu 61
- Efi system 62
- Efi system 63
- Efi system 64
- Efi system 65
- Efi system 66
- Efi system 67
- Efi system 68
- Efi system 69
- Efi system 70
- Efi system 71
- Efi system 72
- Efi system 73
- Efi system 74
- Efi system 75
- Efi system 76
- Efi system 77
- Efi system 78
- Efi system 79
- Efi system 80
- Efi system 81
- Efi system 82
- Efi system 83
- 62 690 05 rev f kohlerengines com 84
- After turning key to off wait 10 seconds before turning to on to allow ecu to go to sleep 84
- Efi diagnostic flow diagram 84
- Efi system 84
- Fuel pump module can be heard or a vibration can be felt to establish pump cycle fuel pump module will run for one 4 6 second cycle when ecu wakes up after being asleep 84
- Start of test 84
- Efi system 85
- Electronic governor 86
- Governor system 86
- Governor system 87
- Governor system 88
- Governor system 89
- Governor system 90
- Governor system 91
- Governor system 92
- Governor system 93
- Governor system 94
- Governor system 95
- Governor system 96
- Operation input voltage 0 1 volts at idle 9 volts at high speed 96
- Governor system 97
- Governor system 98
- Governor system 99
- Governor system 100
- Governor system 101
- Governor system 102
- Governor system 103
- Operation input voltage 0 1 volts at idle 9 volts at high speed 103
- Governor system 104
- Governor system 105
- Governor system 106
- Governor system 107
- Governor system 108
- Governor system 109
- Governor system 110
- Operation input voltage 0 1 volts at idle 9 volts at high speed 110
- Governor system 111
- Mechanical governor 111
- Lubrication system 112
- Lubrication system 113
- Electrical system 114
- Electrical system 115
- Electrical system 116
- Electrical system 117
- Electrical system 118
- Electrical system 119
- Electrical system 120
- Starter system 121
- Starter system 122
- Starter system 123
- Starter system 124
- Disassembly inspection and service 125
- Disassembly inspection and service 126
- Disassembly inspection and service 127
- Disassembly inspection and service 128
- Disassembly inspection and service 129
- Disassembly inspection and service 130
- Disassembly inspection and service 131
- Disassembly inspection and service 132
- Disassembly inspection and service 133
- Disassembly inspection and service 134
- Disassembly inspection and service 135
- Disassembly inspection and service 136
- Disassembly inspection and service 137
- Disassembly inspection and service 138
- Disassembly inspection and service 139
- Disassembly inspection and service 140
- Disassembly inspection and service 141
- Disassembly inspection and service 142
- Disassembly inspection and service 143
- Disassembly inspection and service 144
- Disassembly inspection and service 145
- Disassembly inspection and service 146
- Disassembly inspection and service 147
- Disassembly inspection and service 148
- Disassembly inspection and service 149
- Disassembly inspection and service 150
- Reassembly 151
- Reassembly 152
- Reassembly 153
- Reassembly 154
- Reassembly 155
- Reassembly 156
- Reassembly 157
- Reassembly 158
- Reassembly 159
- Reassembly 160
- Reassembly 161
- Reassembly 162
- Reassembly 163
- Reassembly 164
- Reassembly 165
- Reassembly 166
- Reassembly 167
- Reassembly 168
- 2019 by kohler co all rights reserved 172
- Kohlerengines com 62 690 05 rev f 172 172
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