Kohler KDW2204T [2/108] 03 2016 15 03 2016
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DICOM/ATLO
15-03-201615-03-2016
REGISTRATION OF MODIFICATIONS TO THE DOCUMENT
Any modications to this document must be registered by the drafting body, by completing the following table.
Drafting
body
Document
code
Edition Issue date
Review
date
Model
N°
Revision Endorsed
ED0053031280
51446
Manual’s purpose
• This manual contains the instructions needed to carry out a proper maintenance of the engine, therefore it must always be
available, for future reference when required.
• Safety pictograms can be found on the engine and it is the operator’s responsibility to keep them in a perfectly visible place and
replace them when they are no longer legible.
• Information, description and pictures in this manual reflect the state of the art at the time of the marketing ofengine.
• However, development on the engines is continuous.Therefore, the information within this manual is subject to change without
notice and without obligation.
• KOHLER co. reserves the right to make, at any time, changes in the engines for technical or commercial reasons.
• These changes do not require KOHLER co. to intervene on the marketed production up to that time and not to consider this
manual as inappropriate.
• Any additional section that KOHLER co. will deem necessary to supply some time after the main text shall be kept together
with the manual and considered as an integral part of it.
• The information contained within this manual is the sole property of KOHLER co. As such, no reproduction or replication in
whole or part is allowed without the express written permission of KOHLER co..
1° 0
Original instructions translated from the Italian language
Data reported in this issue can be modied at any time by Kohler.
Содержание
- 03 2016 15 03 2016 2
- Code edition issue date review 2
- Dicom atlo 2
- Document 2
- Drafting 2
- Ed0053031280 51446 2
- N revision endorsed 2
- General service manual notes 3
- Preface 3
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 3
- Chapter index 4
- Disassembly reassembly 4 67 4
- Fluid cooling circuit 4
- General remarks and safety information 2 17 4
- Index _ disassembly reassembly 4
- Index _ general remarks and safety information 4
- Index _ maintenance prescribed lubricant refilling 4
- Index _ technical information 4
- Maintenance prescribed lubricant refilling 8 31 4
- Technical information 8 27 4
- This manual gives the main instructions on how to repair kohler diesel engines 4
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 4
- Chapter index 5
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 5
- Cooling system 4 75 6
- Electric system 6 98 6
- Fuel system 76 85 6
- Index _ cooling system 6
- Index _ electric system 6
- Index _ fuel system 6
- Index _ lubrication system 6
- Index _ turbocharger 6
- Lubrication system 0 72 6
- Turbocharger 8 69 6
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 6
- Engine storage 03 7
- Index _ engine storage 7
- Index _ settings 7
- Index _ torque specifications and use of sealant 7
- Settings 00 102 7
- Torque specifications and use of sealant 04 105 7
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 7
- General remarks and safety information 8
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 8
- California proposition 65 9
- General remarks and safety information 9
- Warning 9
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 9
- General remarks and safety information 10
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 10
- General remarks and safety information 11
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 11
- General remarks and safety information 12
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 12
- Technical information 14
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 14
- Technical information 15
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 15
- Technical information 17
- Possible cause 18
- Technical information 18
- Trouble 18
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 18
- Possible cause 19
- Technical information 19
- Trouble 19
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 19
- Characteristics power torque and specific fuel consumption curves 20
- Kdw 1603 20
- Technical information 20
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 20
- Characteristics power torque and specific fuel consumption curves 21
- Kdw 2204 t kdw 2204 21
- Technical information 21
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 21
- Kdw 1603 22
- Note dimensions shown in mm 22
- Technical information 22
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 22
- Kdw 2204 23
- Note dimensions shown in mm 23
- Technical information 23
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 23
- Kdw 2204 t 24
- Note dimensions shown in mm 24
- Technical information 24
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 24
- 200 300 600 1200 5000 10000 28
- After 3 checks with cleaning 28
- After 6 checks with cleaning 28
- Check replacement 28
- Engine oilreplacement oil filter replacement 28
- Extraordinary maintenance 28
- Failure to carry out the operations described in the table may lead to technical damage to the machine and or system 28
- Maintenance recommended oil type refilling 28
- Ordinary maintenance 28
- Routine engine maintenance 28
- Warning 28
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 28
- Maintenance recommended oil type refilling 29
- Sae grade 29
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 29
- Chd engines oil capacity 30
- Maintenance recommended oil type refilling 30
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 30
- 5 0 5 0 31
- Agip antifreeze 31
- Api cf 31
- Api cf4 cg4 31
- Aviation fuel 31
- Biodiesel fuel 31
- Fuel type 31
- Fuels for low temperatures 31
- Maintenance recommended oil type refilling 31
- Prescribed lubricant 31
- Spezial 31
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 31
- Disassembly reassembly 34
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 34
- Disassembly reassembly 35
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 35
- Disassembly reassembly 36
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 36
- Disassembly reassembly 37
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 37
- Disassembly reassembly 38
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 38
- Disassembly reassembly 39
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 39
- Disassembly reassembly 40
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 40
- Disassembly reassembly 41
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 41
- Disassembly reassembly 42
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 42
- Disassembly reassembly 43
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 43
- Disassembly reassembly 44
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 44
- Disassembly reassembly 45
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 45
- Disassembly reassembly 46
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 46
- Disassembly reassembly 47
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 47
- Disassembly reassembly 48
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 48
- Disassembly reassembly 49
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 49
- Disassembly reassembly 50
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 50
- Disassembly reassembly 51
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 51
- Disassembly reassembly 52
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 52
- Disassembly reassembly 53
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 53
- Disassembly reassembly 54
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 54
- Disassembly reassembly 55
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 55
- Disassembly reassembly 56
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 56
- Disassembly reassembly 57
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 57
- Disassembly reassembly 58
- Disassembly reassembly 59
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 59
- Disassembly reassembly 60
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 60
- Disassembly reassembly 61
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 61
- Disassembly reassembly 62
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 62
- Disassembly reassembly 63
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 63
- Disassembly reassembly 64
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 64
- Disassembly reassembly 65
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 65
- Disassembly reassembly 66
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 66
- Disassembly reassembly 67
- Turbocharger 68
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 68
- Turbocharger 69
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 69
- Lubrication system 70
- Lubrication system layout 70
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 70
- Lubrication system 71
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 71
- Lubrication system 72
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 72
- Cooling system 74
- Cooling system layout 74
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 74
- Cooling system 75
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 75
- Fuel system 76
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 76
- Fuel system 77
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 77
- Fuel system 78
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 78
- Fuel system 79
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 79
- Fuel system 80
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 80
- Fuel system 81
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 81
- Fuel system 82
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 82
- Fuel system 83
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 83
- Fuel system 84
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 84
- Electric system 86
- Electric system 87
- V 110 ah 500 a din 12 v 110 ah 980 a en 12 v 110 ah 790 a sae 87
- V 92 ah 450 a din 12 v 92 ah 880 a en 12 v 92 ah 715 a sae 87
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 87
- Electric system 88
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 88
- Electric system 89
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 89
- Electric system 90
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 90
- Electric system 91
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 91
- Electric system 92
- Electric system 93
- V 110 ah 500 a din 12 v 110 ah 980 a en 12 v 110 ah 790 a sae 93
- V 92 ah 450 a din 12 v 92 ah 880 a en 12 v 92 ah 715 a sae 93
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 93
- Electric system 94
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 94
- Electric system 95
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 95
- Electric system 96
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 96
- Electric system 97
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 97
- Electric system 98
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 98
- Settings 100
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 100
- Settings 101
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 101
- Engine storage 103
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 103
- Torque specifications and use of sealant 104
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 104
- Torque specifications and use of sealant 105
- Workshop manual kdw 1603_2204_2204 t _ cod ed0053031280 1 ed _rev 00 105
- China roapac kohler china investment co ltd 108
- Deutschland 108
- España lombardini españa s l 108
- Europe lombardini srl 108
- France lombardini france s a s 108
- Lombardini motoren gmbh 108
- Uk lombardini u k ltd 108
- Usa canada kohler co 108
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