Kohler Common Rail KDI3404TCR [3/40] General information
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Kohler Common Rail KDI3404TCR [3/40] General information

Kohler Common Rail KDI3404TCR [3/40] General information
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INDEX
1 - GENERAL INFORMATION
1.1 Manual's Purpose ................................................................. 6
1.2 Glossary and Definitions
................................................6
1.3 Emission-Related Installation Instructions
.................. 6
1.4 Service request
...............................................................6
1.5 Engine component identification
..................................7
1.6 Manufacturer and engine identification
....................... 8
1.7 Homologation labels
.......................................................9
1.7.1 Label for EPA rules ................................................................ 9
1.7.2 Label for China Standards
................................................. 10
1.7.3 Label for Korea Standards
................................................. 10
2 - TECHNICAL INFORMATION
2.1 General description of the engine ..............................12
2.2 Engine specifications
...................................................12
2.3 Engine dimensions (mm)
..............................................12
2.4 Oil....................................................................................13
2.4.1 SAE oil classification .......................................................... 13
2.5 Fuel .................................................................................13
2.5.1 Fuel for low temperatures .................................................. 13
2.5.2 Biodiesel fuel
....................................................................... 14
2.5.3 Emission-Related Installation Instructions
.................... 14
2.6 Coolant recommendation ............................................15
2.7 Battery recommendation
............................................. 15
2.8 Control panel
................................................................. 15
3 - SAFETY INFORMATION
3.1 Safety information ........................................................16
3.2 General remarks
...........................................................16
3.2.1 Note for OEM ....................................................................... 16
3.2.2 Note for end user
................................................................ 16
3.3 Safety signal description .............................................18
3.3.1 Adhesive safety plates ....................................................... 18
3.3.2 Safety guards
...................................................................... 18
3.3.3 Warnings
.............................................................................. 18
3.4 Information and safety signals .................................... 19
3.5 Safety and environmental impact
.................................... 19
3.6 Location of safety labels on engine
............................20
4 - INFORMATION ABOUT USE
4.1 Pre-start check .............................................................21
4.2 Running-in period
.........................................................21
4.3 Starting and turning off
...............................................21
4.3.1 Starting .................................................................................21
4.3.2 After starting
...................................................................... 21
4.3.3 Turning off
........................................................................... 21
4.4 Refuelling .......................................................................22
4.5 Oil filling
.........................................................................22
4.6 Coolant filling
................................................................23
5 - INFORMATION ABOUT MAINTENANCE
5.1 Useful information about maintenance ......................24
5.2 Periodic maintenance
..................................................24
5.3 Oil level check
...............................................................25
5.4 Air filter check
...............................................................25
5.5 Check of the radiator heat - exchanger surface
.......26
5.6 Rubber hoses check
.....................................................26
5.7 Check coolant level.......................................................26
5.8 Check Poly-V alternator belt
.......................................27
5.9 Filter cartridge and fuel pre-filter check
....................27
5.10 Product preservation
..................................................28
5.11 Engine storage up to 6 months
..................................28
5.12 Engine storage over 6 months
...................................28
5.13 Engine starting after storage.....................................28
6 - INFORMATION ABOUT REPLACEMENTS
6.1 Engine oil replacement ................................................29
6.2 Oil filter cartridge replacement...................................30
6.3 Filter cartridge and fuel pre-filter replacement
........31
6.4 Air filter cartridge replacement
..................................31
6.5 Disposal and scrapping................................................32
7 - INFORMATION ABOUT FAILURES
7.1 Useful information about failures ................................33
8 - INFORMATION ABOUT WARRANTY
8.1 Info ..................................................................................34
9 - GLOSSARY
9.1 Glossary .........................................................................37
EN
ED0053030050

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