![Optimus Drive PD20-4TR75 [5/78] Notes for safe operation](/img/pdf.png)
Optimus Drive PD20-4TR75 [5/78] Notes for safe operation
![Optimus Drive PD20-4TR75 [5/78] Notes for safe operation](/views2/1763026/page5/bg5.png)
PD20 Series
- 4 -
Notes for Safe Operation
Warning: Indicate a potentially dangerous situation in which could result in
death or serious physical injuries.
Caution: Indicate a potentially dangerous situation in which could result in
minor or moderate physical injuries and damage to equipments. Meanwhile, this
sign can be also used for indicating errors or unsafe operation.
SPD: Abbreviation of smart pump drive.
■ Inspection
CAUTION
◎Do not install or operate the SPD if it is damaged or has missing parts. Otherwise it may
result in equipment damage or physical injuries.
■ Installation
CAUTION
◎Please hold the bottom of SPD when installing or moving it. In case that the SPD is
broken or damaged; only holding the shell is not allowed.
◎Keep the SPD away from heat, inflammable and explosive goods; Install SPD on the
metal or other nonflammable objects.
◎If the SPD is mounted in an electric cabinet or other enclosed objects, fans or other
cooling device should be installed inside the cabinet; Setting ventilation opening to
ensure ambient temperature is below 40℃. Otherwise it may be damaged because of
high temperature.
Содержание
- Pd20 smart pro pump drive 1
- User manual 1
- Preface 2
- Content 3
- Caution indicate a potentially dangerous situation in which could result in 5
- Death or serious physical injuries 5
- Inspection 5
- Installation 5
- Minor or moderate physical injuries and damage to equipments meanwhile this 5
- Notes for safe operation 5
- Pd20 series 5
- Sign can be also used for indicating errors or unsafe operation 5
- Spd abbreviation of smart pump drive 5
- Warning indicate a potentially dangerous situation in which could result in 5
- Pd20 series 6
- Running 6
- Wiring 6
- Maintenance and inspection 7
- Others 7
- Pd20 series 7
- Chapter 1 operation panel instruction 8
- Operation panel diagram 8
- Indicator light instruction 9
- Key operating instruction 9
- Pressure setting instruction 10
- 2 kw outline dimensions 11
- Chapter 2 model appearance and wiring 11
- Model instruction 11
- Outline installation dimensions 2 outline installation dimensions 11
- Pd20 series 11
- Unit mm 11
- 18 kw outline dimensions 12
- 7 kw outline dimensions 12
- Pd20 series 12
- Installation diagram 13
- Wiring steps and precautions 13
- Wiring diagram of main circuit and control terminals 15
- Control terminal instruction 16
- Control terminals relay terminals control terminals relay terminals 16
- Control terminals signal terminals 16
- Pd20 series 16
- Pd20 series 17
- Terminal instruction 17
- The spd can be connected to transmissible pressure gauge and pressure transmitter please connect wire according to below diagrams 17
- Wiring diagram 17
- Wiring of sensors 17
- ① vo supply terminal of transmissible pressure gauge adjustable output voltage 17
- ② 24v supply terminal of pressure transmitter 17
- ④ ai1 ai2 0 10v or 4 20ma analog signal input terminal 17
- ⑤ com 24v power ground 17
- ⑤ gnd vo power ground 17
- As follows 19
- Control panel jumper 19
- Pd20 series 19
- There are 3 sets of jumpers the selecting instruction of corresponding jumpers are 19
- ③ 10v pressure transmitter working voltage range 10dc output 19
- Expansion card 20
- Notes in the following chapter rs1 refers to standard rs485 interface and rs2 refers to expansion rs485 interface 20
- Pd20 series 20
- The expansion card is equipped with one jumper the selecting instruction for the corresponding jumper is as follows 20
- The instruction for the expansion card terminals are shown in the table below 20
- This spd can be equipped with an expansion card the expansion card is equipped with one rs485 interface with no effect to each other the expansion rs485 interface is independent of the standard rs485 interface on the control board by setting the parameters standard rs485 interface and expansion rs485 interface can both work as auxiliary at the same time also it can be one host and one auxiliary please refer to the application case in the chapter 7 20
- Chapter 3 quick setting 21
- Pd20 series 22
- Please reference to the table below to set your system quickly 22
- Step4 macro settings 22
- Pd20 series 23
- Step5 press key p sp 2 second set the pressure you need then press run 23
- Chapter 4 datasheet of pd20 24
- Note press shift key to switch 24
- Parameters displayed at running status 24
- Parameters displayed at stopped status 24
- Pd20 series 24
- The parameter can be modified in both standby and operating state 24
- The parameter can t be modified in operating state 24
- The parameter is the actual detected and recorded value which can t be modified 24
- When the spd is power on it only displayed the parameter which is less than or equal to the grade 1 set f0 5 2 confirm by pressing p sp ent key to confirm and parameters of other levels can be shown 24
- Common parameter sets of single drive 25
- Pd20 series 26
- Pd20 series 27
- Common parameter groups of multi drive mode 28
- Pd20 series 28
- Pd20 series 29
- Debugging parameter groups 30
- Pd20 series 30
- Pd20 series 31
- Pd20 series 32
- Pid and standby parameter sets 32
- Pd20 series 33
- Pd20 series 34
- Pd20 series 35
- Parameter sets of pump protection 36
- Pd20 series 36
- Pd20 series 37
- Pd20 series 38
- Parameter sets of motor 39
- Pd20 series 39
- Parameter sets of protections and faults 40
- Pd20 series 40
- Pd20 series 41
- Parameter sets of terminals 42
- Pd20 series 42
- Pd20 series 43
- Communication parameter sets 44
- Pd20 series 44
- Pd20 series 45
- Pd20 series 46
- Agent parameter sets 47
- Monitoring parameter sets 47
- Pd20 series 47
- Factory parameter sets 48
- Pd20 series 48
- Details of some parameters 49
- F0 0 is the pressure set by the pump network if f0 0 3 bar the pressure of the pump network is constant 3 bar 49
- F0 8 is the range of the sensor the common range is 1mpa namely 10 bar 49
- In first use please confirm the rotation direction of the motor exchange any two of the output power line u v w or modify the parameter f0 2 to change the rotation direction of the motor 49
- Note in multi pump system users only need to set the pressure parameter of the host drive and the auxiliary doesn t need to be set backup host drive need to set the pressure parameter 49
- Pd20 series 49
- When the feedback value is equivalent to set pressure minus pid start pressure f0 0 f0 1 and holds for the time set by f3 9 pid adjustment will restart for example when f0 0 3 f0 1 0 f3 9 5 and the feedback pressure is less than or equivalent to 2 and holds for more than 5 seconds pid adjustment will restart once the value is larger than 2 time will be recounted 49
- 1 if anti freeze function is in need the parameters f0 3 f4 9 f4 0 and f4 1 of both the host and the auxiliary drives need to be set 50
- 2 pump s self adjustment of the given frequency is prior to anti freeze frequency 50
- 3 the anti freeze frequency cannot be set too large it should be set as the output frequency which can just make the pump run but can t provide the pressure 50
- F0 3 1 2 enable anti freeze function the running frequency of the pump is adjusted automatically according to the current state after the spd is started 50
- In no water use condition the leakage of the pump network prevents the spd from stopping as a result the spd starts and stops frequently to solve the leakage problem of the pump network modify the value of f0 4 according to the leakage degree the bigger the leakage is the bigger this coefficient will be 50
- Pd20 series 50
- 1 in multi pump system f2 5 of auxiliary drives needs to be modified as 51
- 2 if communication start stop is chosen for the host drive auxiliary drives can t be connected in the system and f1 2 needs to be set as 0 51
- 3 in multi pump system f2 7 of the host drive can be only set as 8 and f2 7 of auxiliary drives 9 51
- 4 when it is in emergent water supply sensorless water supply mode f4 2 protection frequency of water shortage needs to be set when water isn t needed in the system the min value of running frequency is protection frequency of water shortage 51
- Different start stop modes and frequency source modes can be chosen for every spd 51
- If you hope that the power on spd will conduct the self start function or fault automatic reset after the delay set by f0 7 and completing all the parameters setting you need to set f0 6 as 1 to enable spd self starting function it will self start every time it is power on 51
- Note these parameters can be completed by using micro function 51
- Notes the spd will not start after user stop 51
- Pd20 series 51
- Notes when using this function the inlet pressure sensor must be connected to the ai1 52
- Pd20 series 52
- The spd will compare f0 0 and f0 1 automatically according to pump network pressure fed back by the sensor if the pressure is abnormal it stops and alarms to protect the pump network system 52
- Two channels are current feedback type it needs to modify f2 1 when using voltage sensor 52
- F0 4 fd 4 fe 8 can set the parameters to be displayed or hidden in the unit of parameter set the parameter is a binary number with 16 bits bit 0 to bit 15 corresponds to f0 ff 16 sets of parameters respectively when a bit is set as 1 corresponding set of parameter is hidden when a bit is set as 0 corresponding set of parameter is displayed the bitwise value of four 16 bit binary numbers of f0 4 fd 4 fe 8 parameters decides the parameter set is displayed or hidden however f0 fd fe groups of parameters will always be displayed no matter corresponding bits are set as 0 or 1 53
- F0 5 parameter display level setting is used to set parameters to be displayed or hidden according to the display level please pay attention to the difference between f0 5 and f0 4 display setting of parameter sets to display a parameter you must first set the parameter group by f0 4 and then set the level needed by the parameter by f0 5 53
- Pd20 series 53
- In multi pump system auxiliary drives need to be set as different addresses with range of 1 5 the address of the host drive can be set at random 54
- In multi pump system you should set f1 3 in the host drive the number of auxiliaries this parameter is automatically set by micro function 54
- Ones backup host function this function only support the standard 485 and the slave station needs to be connected to the sensor after setting the auxiliary by micro function it will be automatically set as 1 in order to ensure the water 54
- Pd20 series 54
- The acceleration deceleration time setting of pump motor will be automatically set with power rate 54
- When it is in multi drive mode multiple pd20 is controlled by single pd20 f1 2 needs to be set as non zero value with micro set up rs1 acts as the master station 54
- F2 6 is used for correcting the displayed pressure in order to correspond to the data on the pressure gauge when accessing to the parameters the data it displayed is the current pressure for example 3 bar if the data on the pressure gauge is 3 bars the value would be modified as 3 the system would modify the displayed pressure by f2 3 or f2 5 and corresponds to the pressure gauge after confirmed notes the correction will be valid only when the pressure value exceed 1 4 range the input correction range for each time is 0 bar 0 bar current pressure 56
- If you find that there is deviation between feedback pressure of the sensor and the feedback pressure displayed by the spd adjust the above parameters to correct the sensor 56
- In the multi drive system start the delay time of next pump when the pressure is insufficient 56
- Pd20 series 56
- The bigger f3 0 is set the faster the response speed of the pressure system will be however if the parameter is set too large the system will vibrate the parameter needs to be adjusted by different water supply system 56
- Note the standby hold frequency of different water supply system is different if 57
- Pd20 series 57
- When the spd enters standby status if the feedback pressure is lower than wakeup pressure threshold value wakeup will be successful and the spd will return to pid adjustment state else the wakeup will be failed too high wakeup threshold value will lead the spd to start and stop frequently too low wakeup threshold value will lead to shortage of pressure 57
- When the standby is enabled by f3 8 the spd will detect whether the feedback pressure is bigger than set pressure if yes the spd will start standby detection after the pid standby detection delay period set by f3 0 if the feedback pressure is still bigger than set pressure the spd will decrease the output frequency to low hold frequency of the standby detection set by f3 2 after low hold frequency of the standby detection waits for the set period if the feedback pressure is still bigger than set pressure the spd will decrease the output frequency to 0hz and enters standby in above process if the feedback pressure is less than set pressure the spd will judge that standby detection is invalid and will return to pid adjustment state 57
- Mode 2 is automatic standby mode modify f3 7 to change the speed to standby 58
- Mode 3 is enforce standby mode 58
- Mode 4 is self adaptive standby 58
- Pd20 series 58
- There is no water use and the tap is turned off but the pump is still running f3 2 standby hold frequency needs to be increased manually 58
- Chapter 5 fault information and troubleshooting 61
- Fault codes description 61
- Pd20 series 61
- Pd20 series 62
- Pd20 series 63
- Common faults and handling 64
- 1 address of functions 66
- Chapter 6 communication protocol 66
- Command codes and communication data description 66
- Pd 20 series provides two rs485 communication interfaces and adopts international standard mod bus communication protocol to make master and slave communication users can realize centralized control by pc plc touch screen and other upper machine to suit for specific application demand setting spd control command running frequency modifying function code parameters motoring spd working status and fault information 66
- Pd20 series 66
- Pd20 series 67
- Notes the value of 0x63 can be gained by reading 0x3107 0x3207 0x3307 0x3407 0x3507 in the host and it indicates the auxiliary fail to connect to the master this address sheet is only for the host of multi drive 68
- Pd20 series 68
- Note the read data and the actual fault from 3007h are listed as below 69
- Pd20 series 69
- Meaning of fault codes 70
- Pd20 series 70
- Notes reading parameters address directly for example the read address of f3 5 is 0xf30f the max is 12 71
- Pd20 series 71
- The example of reading and writing parameters command 71
- Write parameters and save the address is same as the reading address for example the writing address of f3 7 is 0xf311 71
- Write parameters without saving the high bit of address is 0 for example the writing address of f3 9 is 0x0313 71
- Chapter 7 typical application cases 72
- Pd20 series 72
- Please set the parameters f0 8 f0 9 f2 1 according to the pressure sensor type 72
- Single pump control case 1 72
- Pd20 series 73
- Please set the parameters f0 8 f0 9 f2 1 according to the pressure sensor type 73
- Single pump control case 2 73
- The example of reading command 73
- The example of writing command 73
- The upper machine such as plc sends the start command the data format is hexadecimal 73
- After the auxiliary drives receive data from the host drive the following format data is returned the data returned in this example is 1388h namely decimal 5000 which means that the current running frequency is 50 0hz 74
- Notes reading data is 12 at maximum 74
- Pd20 series 74
- One driving two means one spd drives two pumps one pump which is the host pump works at variable frequency the other pump which is the auxiliary pump works at power frequency if the host pump works at full frequency but the water pressure still cannot meet the demand the terminal ta will be connected to tb and then the auxiliary pump will work at power frequency if the water pressure is adequate the auxiliary pump will be stopped at first you can only set f0 0 7 or set f7 7 2 separately to start the one driven two mode 75
- Pd20 series 75
- Please set the parameters f0 8 f0 9 f2 1 according to the pressure sensor type 75
- Two driven by one control case 75
- Multi pump control case 76
- Pd20 series 76
- Inverter 78
- Pd20 series 78
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