Daikin ERLQ007BBV39 [11/20] Refrigerant piping
![Daikin ERLQ007BBV39 [11/20] Refrigerant piping](/views2/1788905/page11/bgb.png)
ERLQ006~008BBV39
Outdoor unit for air to water heat pump
4PW68003-1A – 03.2011
Installation manual
9
10. REFRIGERANT PIPING
10.1. Flaring the pipe end
To flare each pipe end, follow the procedure below:
1 Cut the pipe end with a pipe cutter.
2 Remove burrs with the cut surface facing downward so that the
chips do not enter the pipe.
1 Cut exactly at right angles.
2 Remove burrs
3 Remove the flare nut from the stop valve and put the flare nut on
the pipe.
4 Flare the pipe. Set exactly at the position shown below.
5 Check that the flaring is properly made.
1 Flare's inner surface must be flaw-
free.
2 The pipe end must be evenly flared in
a perfect circle.
3 Make sure that the flare nut is fitted.
10.2. Connecting the refrigerant piping to the outdoor
unit
1 When connecting the flare nut, coat the flare inner surface with
ether oil or with ester oil and initially tighten 3 or 4 turns by hand
before tightening firmly.
2 When loosening a flare nut, always use two wrenches together.
When connecting the piping, always use a spanner and torque
wrench together to tighten the flare nut to prevent nut cracking
and leaks.
1 Torque wrench
2 Spanner
3 Piping union
4 Flare nut
10.3. Refrigerant piping work
Pipe handling guidelines
All pipe bends should be as gentle as possible. Use a pipe bender for
bending.
Bending radius should be 30 to 40 mm or larger.
Selection of copper and heat insulation materials
When using commercial copper pipes and fittings, observe the
following:
■ Insulation material: polyethylene foam
Heat transfer rate: 0.041 to 0.052 W/mK (0.035 to 0.045 kcal/
mh°C)
Refrigerant gas pipe's surface temperature reaches 110°C max.
Choose heat insulation materials that will withstand this
temperature.
■ Be sure to insulate both the gas and liquid piping and to provide
insulation dimensions as below.
1 Gas pipe
2 Inter-unit wiring
3 Liquid pipe
4 Liquid pipe insulation
5 Finishing tape
6 Gas pipe insulation
■ Use separate thermal insulation pipes for gas and liquid
refrigerant pipes.
Flare tool for R410A
(clutch type)
Conventional flare tool
Clutch type
(Ridgid-type)
Wing nut type
(Imperial-type)
A 0~0.5 mm 1.0~1.5 mm 1.5~2.0 mm
DANGER
Installation shall be done by an installer, the choice of
materials and installation shall comply with applicable
legislation. In Europe the EN378 is the application
standard that shall be used.
CAUTION
■ Do not use mineral oil on flared part.
Mineral oil getting into the system would reduce the
lifetime of the units.
■ Never use piping which has been used for previous
installations. Only use parts which are delivered with
the unit.
■ Do never install a drier to this R410A unit in order to
guarantee its lifetime. The drying material may
dissolve and damage the system.
■ Incomplete flaring may cause refrigerant gas leakage.
12
A
1 2
3
Flare nut Flare nut tightening torque
Ø6.4 mm (1/4") 15~17 N•m
Ø15.9 mm (5/8") 63~75 N•m
Valve cap tightening torque
Valve cap Gas pipe
Ø6.4 mm (1/4") 21.6~27.4 N•m
Ø15.9 mm (5/8") 44.1~53.9 N•m
Service port cap tightening torque
10.8~14.7 N•m
Pipe size Pipe insulation
Outer diameter Thickness Inner diameter Thickness
6.4 mm (1/4") 0.8 mm 8-10 mm ≥10 mm
15.9 mm (5/8") 1.0 mm 16-20 mm ≥13 mm
12
3
4
5
6
1
2
4
3
Содержание
- Installation manual 1
- Outdoor unit for air to water heat pump 1
- Daikin europe n v 2
- En60335 2 40 2
- Erlq006bbv39 erlq007bbv39 erlq008bbv39 2
- Jean pierre beuselinck general manager ostend 1st of april 2011 2
- Low voltage 2006 95 ec electromagnetic compatibility 2004 108 ec 2
- Pw68004 2 2
- Definitions 3
- Efinitions 3
- Installation manual 3
- Meaning of warnings and symbols 3
- Eneral safety precautions 4
- General safety precautions 4
- Meaning of used terms 4
- Caution 5
- Warning 5
- Accessories 6
- Before installation 6
- Efore installation 6
- Handling 6
- Installation 6
- Model identification 6
- Model identification 6
- Precautions for r410a 6
- Scope of the manual 6
- Electing installation site 7
- Functional diagram 7
- General 7
- Main components 7
- Opening the unit 7
- Overview of unit 7
- Selecting installation site 7
- Verview of unit 7
- Selecting a location in cold climates 8
- Drain work 9
- Foundation work 9
- General 9
- Installation servicing space 9
- Nstallation servicing space 9
- Outdoor unit installation drawing 9
- Precautions on installation 9
- Recautions on installation 9
- Wall facing one side unit mm 9
- Walls facing three sides unit mm 9
- Walls facing two sides unit mm 9
- Allowable pipe length and height difference 10
- Efrigerant pipe size and allowable pipe length 10
- Precautions on refrigerant piping 10
- Recautions on refrigerant piping 10
- Refrigerant pipe size 10
- Refrigerant pipe size and allowable pipe length 10
- Selection of piping material 10
- Connecting the refrigerant piping to the outdoor unit 11
- Efrigerant piping 11
- Flaring the pipe end 11
- Pipe handling guidelines 11
- Refrigerant piping 11
- Refrigerant piping work 11
- Selection of copper and heat insulation materials 11
- Eak test and vacuum drying 12
- General guidelines 12
- Leak test and vacuum drying 12
- Calculating the additional refrigerant 13
- Charging refrigerant 13
- Complete recharging 13
- Harging refrigerant 13
- Important information regarding the refrigerant used 13
- Precautions and general guidelines 13
- Electrical wiring work 14
- Forced cooling operation 14
- Lectrical wiring work 14
- Precautions on electrical wiring work 14
- Pump down operation 14
- Pump down procedure 14
- Ump down operation 14
- Connecting power supply and interunit wiring 15
- Internal wiring parts table 15
- Electrical characteristics 16
- Est operation 16
- Notes to observe 16
- Pre run checks 16
- Test operation 16
- Aintenance and servicing 17
- Disposal requirements 17
- Electrical specifications 17
- Electrical specifications 17
- Isposal requirements 17
- Maintenance and servicing 17
- Nit specifications 17
- Service mode operation 17
- Service precautions 17
- Technical specifications 17
- Technical specifications 17
- Trial operation and testing 17
- Unit specifications 17
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