Graco Reactor E-20 PH9030 — устранение ошибок управления мотором: диагностика и советы [17/76]
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Motor Control Diagnostic Codes
312066ZAF 17
3. Check wiring. The orange brush sensor wire coming
out of the brush may be routed online with the
commutator wiring (thick red wire), causing a false
alarm. Reroute the orange wire coming out of the
brush, away from the commutator wiring.
4. Check motor control board.
• Remove the plug in J7 (E-20/E-XP1), or J6
(E-30/E-XP2). (This will cause an E27 alarm).
• To remove the E27 alarm, use a jumper wire on the
motor control board, across the two pins that the
two yellow wires plug into. Then turn the unit on.
• The E27 as well as the E29 alarm should be gone. If
the E27 alarm is not gone double-check your
jumper.
• If the jumper is installed correctly and the E29 alarm
is still there, replace the motor control board, page
36.
E31: Motor Control Failure
(E-30 and E-XP2 only)
The E31 error code represents a motor drive error. This
indicates that the 24G881 motor control board has
malfunctioned and needs to be replaced. A motor
control board failure may also be indicated by the motor
starting up immediately upon the application of power to
the system, without pressing . This is an
indication that the output drivers of the motor control
have shorted out and are delivering full power to the
motor at all times.
The cause of the failure may be one of the following
conditions: motor failure, capacitor failure, shorted or
frayed wiring, or inadequate power supply. Perform the
following procedure before replacing the motor control
board.
1. Turn main power OFF . Disconnect power
supply.
2. Perform the Pressure Relief Procedure, page 25.
3. Perform the following inspections.
a. Motor failure: Inspect the motor commutator by
removing the top brush (see Brush Removal,
page 32). Rotate the motor, inspecting the
whole commutator for burns, pocking, or shorts
between poles. Continue rotating the motor for
a complete pump cycle, up and down, to ensure
that there is no mechanical interference or
restriction in the pump lower or gear drive
system.
b. Capacitor failure: Inspect and test the motor
start capacitor, following the Capacitor Test
instructions on page 34.
c. Shorted or frayed wiring: Inspect all wiring
connected to the motor control board and the
motor, for shorts or frayed insulation. Replace
any compromised wires with wire of the same
gauge, color. and temperature rating.
d. Inadequate power supply: Verify that the
power source is of the correct voltage and
current rating for the system, and that all
phases are properly connected. Ensure that the
power does not dip or surge during operation.
Prior to shutting down the generator, ensure
that the motor has stopped and the main
disconnect is opened. If the generator is
stopped during operation, even due to running
out of fuel, the drop in supply voltage may
cause a motor drive failure.
Wait 5 minutes for stored voltage to discharge (E-30
and E-XP2 models only).
Содержание
160- Repair parts
- Contents
- E 30 series
- E 20 series
- E xp1 series
- Models
- Maximum flow rate given for 60 hz operation for 50 hz operation maximum flow rate is 5 6 of 60 hz maximum flow
- Full load amps with all devices operating at maximum capabilities fuse requirements at various flow rates and mix chamber sizes may be less
- E xp2 series
- Total system watts based on maximum hose length for each unit e 20 and e xp1 series 210 ft 64 m maximum heated hose length including whip hose e 30 and e xp2 series 310 ft 94 m maximum heated hose length including whip hose
- Supplied manuals
- Related manuals
- Approvals
- Warnings
- Warning
- Warning
- Warning
- Isocyanate conditions
- Important two component material information
- Keep components a and b separate
- Foam resins with 245 fa blowing agents
- Check with your material manufacturer for chemical compatibility
- Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime
- Changing materials
- Always clean the fluid inlet strainers after flushing
- When changing materials flush the equipment multiple times to ensure it is thoroughly clean
- When changing between epoxies and urethanes or polyureas disassemble and clean all fluid components and change hoses epoxies often have amines on the b hardener side polyureas often have amines on the b resin side
- Notice
- Moisture sensitivity of isocyanates
- Material self ignition
- Temperature control diagnostic codes
- E01 high fluid temperature
- Checks
- Causes of e01 errors
- E02 high zone current
- E06 communication cable unplugged
- E05 circuit board overheated
- E04 fluid temperature sensor fts or thermocouple disconnected
- E03 no zone current
- Motor control diagnostic codes
- Alarms
- Warnings
- Fast e24 errors
- E24 pressure imbalance
- E23 high fluid pressure
- E22 no component b transducer
- E21 no component a transducer
- Causes of fast e24 errors
- Slow e24 errors
- Checks for fast e24 errors
- Causes of slow e24 errors
- E29 brush wear
- E28 high current in motor
- E27 high motor temperature
- E26 low line voltage
- E25 high line voltage
- E31 motor control failure e 30 and e xp2 only
- E99 loss of communication
- E32 motor control overtemperature
- E30 momentary loss of communication
- Communication diagnostic codes
- Troubleshooting
- Reactor electronics
- Primary heaters a and b
- Problems
- Hose heat system
- Repair
- Pressure relief procedure
- Before beginning repair
- Pump removal
- Flushing
- Pump installation
- Install pump b
- Install pump a
- Removal
- Installation
- Drive housing
- Motor brushes
- Brush removal
- Brush installation
- Circuit breaker module
- Capacitor test
- Removal
- Installation
- Electric motor
- Motor control board
- On down
- Transducers
- Electric fan
- Temperature control module
- Test scr circuit
- Replacing temperature control assembly modules
- Line voltage
- Primary heaters
- Heater element
- Thermocouple
- Overtemperature switch
- Heated hose
- Check hose power connectors
- Check fts cables
- Test removal
- Installation
- Fluid temperature sensor fts
- Transformer primary check
- Replace transformer
- Transformer secondary check
- Temperature and pressure displays
- Red stop button
- Display module
- Inlet fluid strainer screen
- Pump lubrication system
- Reactor assembly model e xp1 shown
- Right side of cabinet
- Left side of cabinet
- Detail fluid manifold area detail fluid manifold area
- Detail cabinet area
- See pages 56 through 58 for parts that vary by model
- Parts used on all models
- Use the following tables on this and the next two pages to find parts that vary by model find the reference number and of part in left column and reactor model in top row intersection is correct part number
- See page 55 for parts common to all models
- Parts that vary by model
- Replacement danger and warning labels tags and cards are available at no cost
- Parts that vary by model continued
- Not required for slotted u channel style heater support rails
- Not for sale
- Sub assemblies
- Proportioner module
- Proportioner module parts list
- Fluid heaters
- 6 kw fluid heaters 247507 10 kw fluid heaters
- Part 247509
- Kw single zone fluid heater
- Reactor frame
- Display
- Temperature control
- Motor control
- Fluid manifold
- Circuit breaker modules
- B 400v 3 phase circuit breaker modules e 20 e xp1
- A 230v 3 phase circuit breaker modules e 20 exp 1
- D 230v 3 phase circuit breaker modules e 30 exp 2
- C 230v 1 phase circuit breaker modules e 20 exp 1
- F 230v 1 phase circuit breaker modules e 30 exp 2
- E 400v 3 phase circuit breaker modules e 30 e xp2
- Not for sale
- Circuit breaker modules parts list
- Conversion kit
- Dimensions
- Technical specifications
- All trademarks or registered trademarks are the property of their respective owners
- For the latest information about graco products visit
- For patent information see
- Copyright 2019 graco inc all graco manufacturing locations are registered to iso 9001 www graco com revision zaf november 2019
- Www graco com patents
- Www graco com
- To place an order contact your graco distributor or call to identify the nearest distributor phone 612 623 6921 or toll free 1 800 328 0211 fax 612 378 3505
- Graco standard warranty
- Graco information
- Graco inc and subsidiaries p o box 1441 minneapolis mn 55440 1441 usa
- Graco headquarters minneapolis international offices belgium china japan korea
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