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Graco Reactor 2 E-30 FH2110 [49/114] Repair
![Graco Reactor 2 E-30 FH2110 [49/114] Repair](/views2/1900220/page49/bg31.png)
Repair
Repair Repair
Repair
Repairingthisequipmentrequiresaccesstoparts
thatmaycauseelectricshockorotherserious
injuryifworkisnotperformedproperly.Besureto
shutoffallpowertoequipmentbeforerepairing.
Before Before
Before
Beginning Beginning
Beginning
Repair Repair
Repair
NOTICE NOTICE
NOTICE
Propersystemsetup,startup,andshutdown
proceduresarecriticaltoelectricalequipment
reliability.Thefollowingproceduresensuresteady
voltage.Failuretofollowtheseprocedureswill
causevoltageuctuationsthatcandamage
electricalequipmentandvoidthewarranty.
1.Flushifnecessary.SeeFlushing,page48.
2.SeeShutdown,page46.
Flush Flush
Flush
Inlet Inlet
Inlet
Strainer Strainer
Strainer
Screen Screen
Screen
Theinletstrainerslteroutparticlesthatcanplugthe
pumpinletcheckvalves.Inspectthescreensdailyas
partofthestartuproutine,andcleanasrequired.
Isocyanatecancrystallizefrommoisture
contaminationorfromfreezing.Ifthechemicalsused
arecleanandproperstorage,transfer,andoperating
proceduresarefollowed,thereshouldbeminimal
contaminationoftheA-sidescreen.
Note
CleantheA-sidescreenonlyduring
dailystartup.Thisminimizesmoisture
contaminationbyimmediatelyushing
outanyisocyanateresidueatthestartof
dispensingoperations.
1.Closetheuidinletvalveonthey-strainerinlet
andshutofftheappropriatefeedpump.This
preventsmaterialfrombeingpumpedwhile
cleaningthescreen.
2.Placeacontainerunderthestrainerbasetocatch
drainoffwhenremovingthestrainerplug(C).
3.Removethescreen(A)fromthestrainer
manifold.Thoroughlyushthescreenwith
compatiblesolventandshakeitdry.Inspectthe
screen.Nomorethan25%ofthemeshshould
berestricted.Ifmorethan25%ofthemeshis
blocked,replacethescreen.Inspecttheo—ring
(B)andreplaceasrequired.
4.Ensurethepipeplug(D)isscrewedintothe
strainerplug(C).Installthestrainerplugwiththe
screen(A)ando—ring(B)inplaceandtighten.
Donotovertighten.Letthegasketmaketheseal.
5.Opentheuidinletvalve,ensurethatthereare
noleaks,andwipetheequipmentclean.Proceed
withoperation.
333024T 49
Содержание
- Reactor reactor reactor 222 eee 30 30 30 and and and eee xp2 xp2 xp2 proportioning proportioning proportioning system system system 1
- Repair parts 1
- Contents contents contents 2
- Danger danger danger 3
- Warning warning warning 3
- Warnings 3
- Warnings warnings warnings 3
- Warning warning warning 4
- Warning warning warning 5
- Warning warning warning 6
- Important important important isocyanate isocyanate isocyanate information information information 7
- Important isocyanate information 7
- Isocyanate isocyanate isocyanate conditions conditions conditions 7
- Changing changing changing materials materials materials 8
- Foam foam foam resins resins resins with with with 245 245 245 fafa fa blowing blowing blowing agents agents agents 8
- Keep keep keep components components components aaa and and and bbb separate separate separate 8
- Material material material self self self ignition ignition ignition 8
- Moisture moisture moisture sensitivity sensitivity sensitivity ofof of isocyanates isocyanates isocyanates 8
- Notice notice notice 8
- All elite systems include fluid inlet sensors ratio monitoring and xtreme wrap 50 ft 15 m heated hose for part numbers see accessories page 11 9
- Eee 30 30 30 model model model eee 30 30 30 elite elite elite model model model 9
- Model model model 10 10 10 kw kw kw 15 15 15 kw kw kw 10 10 10 kw kw kw 15kw 15kw 15kw 9
- Models 9
- Models models models 9
- Reactor reactor reactor 222 eee 30 30 30 and and and eee 30 30 30 elite elite elite 9
- Voltage voltage voltage configurations configurations configurations key key key 9
- Ø phase 9
- 333024t 10
- All elite systems include fluid inlet sensors and xtreme wrap 50 ft 15 m heated hose for part numbers see accessories page 11 10
- E 30 and e xp2 series 310 ft 94 m maximum heated hose length including whip hose 10
- Full load amps with all devices operating at maximum capabilities fuse requirements at various flow rates and mix chamber sizes may be less 10
- Low line input voltage will reduce power available and heaters will not perform at full capacity 10
- Models 10
- Packages include gun heated hose and whip hose elite packages also include fluid inlet sensors 10
- Reactor reactor reactor 222 eee xp2 xp2 xp2 and and and eee xp2 xp2 xp2 elite elite elite 10
- See approvals page 11 10
- Total system watts used by system based on maximum heated hose length for each unit 10
- Voltage voltage voltage configurations configurations configurations key key key 10
- Ø phase 10
- Accessories 11
- Accessories accessories accessories 11
- Approvals 11
- Approvals approvals approvals 11
- Component component component manuals manuals manuals inin in english english english 12
- Related manuals 12
- Related related related manuals manuals manuals 12
- Supplied manuals 12
- Supplied supplied supplied manuals manuals manuals 12
- Troubleshoot errors 13
- Troubleshoot troubleshoot troubleshoot errors errors errors 13
- Troubleshooting 13
- Troubleshooting troubleshooting troubleshooting 13
- Error error error codes codes codes 14
- Online online online troubleshooting troubleshooting troubleshooting 14
- System system system 39
- Hose hose hose heat heat heat system system system 40
- Primary primary primary heater heater heater 43
- Flow flow flow meter meter meter 44
- Pressure pressure pressure relief relief relief procedure procedure procedure 45
- Pressure relief procedure 45
- Notice notice notice 46
- Shutdown 46
- Shutdown shutdown shutdown 46
- Flushing 48
- Flushing flushing flushing 48
- Before before before beginning beginning beginning repair repair repair 49
- Before beginning repair 49
- Flush flush flush inlet inlet inlet strainer strainer strainer screen screen screen 49
- Flush inlet strainer screen 49
- Notice notice notice 49
- Repair 49
- Repair repair repair 49
- Change change change pump pump pump lubricant lubricant lubricant 50
- Change pump lubricant 50
- Clean clean clean flow flow flow meter meter meter 51
- Clean flow meter 51
- Clean clean clean eee xp2 xp2 xp2 flow flow flow meter meter meter 52
- Clean e xp2 flow meter 52
- Remove pump 53
- Remove remove remove pump pump pump 53
- Install install install pump pump pump 55
- Install pump 55
- Removal 55
- Removal removal removal 55
- Repair drive housing 55
- Repair repair repair drive drive drive housing housing housing 55
- Installation 57
- Installation installation installation 57
- Installation 58
- Installation installation installation 58
- Notice notice notice 58
- Removal 58
- Removal removal removal 58
- Repair electric motor 58
- Repair repair repair electric electric electric motor motor motor 58
- Repair circuit breaker module 59
- Repair repair repair circuit circuit circuit breaker breaker breaker module module module 59
- Notice notice notice 60
- Replace flow meter 60
- Replace fluid inlet sensor 60
- Replace replace replace flow flow flow meter meter meter 60
- Replace replace replace fluid fluid fluid inlet inlet inlet sensor sensor sensor 60
- Replace pressure transducers 61
- Replace replace replace pressure pressure pressure transducers transducers transducers 61
- Replace electrical enclosure fan 62
- Replace fans 62
- Replace motor fan 62
- Replace replace replace electrical electrical electrical enclosure enclosure enclosure fan fan fan 62
- Replace replace replace fans fans fans 62
- Replace replace replace motor motor motor fan fan fan 62
- Replace replace replace transformer transformer transformer fan fan fan 63
- Replace transformer fan 63
- Repair primary heater 64
- Repair repair repair primary primary primary heater heater heater 64
- Replace heater element 64
- Replace replace replace heater heater heater element element element 64
- Repair overtemperature switch 66
- Repair repair repair overtemperature overtemperature overtemperature switch switch switch 66
- Replace replace replace rtd rtd rtd 67
- Replace rtd 67
- Check check check hose hose hose wires wires wires 68
- Check hose wires 68
- Repair heated hose 68
- Repair repair repair heated heated heated hose hose hose 68
- Check check check rtd rtd rtd cables cables cables and and and fts fts fts 69
- Check rtd cables and fts 69
- Rtd resistance vs temperature 70
- Rtd rtd rtd resistance resistance resistance vs vs vs temperature temperature temperature 70
- Installation 71
- Installation installation installation 71
- Repair fluid temperature sensor fts 71
- Repair repair repair fluid fluid fluid temperature temperature temperature sensor sensor sensor fts fts fts 71
- Test removal 71
- Test removal test removal test removal 71
- Calibration calibration calibration procedure procedure procedure 72
- Calibration procedure 72
- Notice notice notice 72
- Transformer primary check 73
- Transformer transformer transformer primary primary primary check check check 73
- Transformer secondary check 74
- Transformer transformer transformer secondary secondary secondary check check check 74
- Replace power supply 75
- Replace replace replace power power power supply supply supply 75
- Replace replace replace surge surge surge protector protector protector 75
- Replace replace replace transformer transformer transformer 75
- Replace surge protector 75
- Replace transformer 75
- Replace motor control module mcm 76
- Replace replace replace motor motor motor control control control module module module mcm mcm mcm 76
- Replace replace replace temperature temperature temperature control control control module module module tcm tcm tcm 76
- Replace temperature control module tcm 76
- Replace advanced display module adm 77
- Replace replace replace advanced advanced advanced display display display module module module adm adm adm 77
- Software software software update update update procedure procedure procedure 77
- Software update procedure 77
- Notice notice notice 78
- Update adm software 78
- Update update update adm adm adm software software software 78
- Parts parts parts 79
- Proportioners proportioners proportioners 79
- 333024t 80
- Flow flow flow meter meter meter 90
- N930 25n930 25n930 90
- N930 25n930 25n930 91
- Eee xp2 xp2 xp2 flow flow flow meter meter meter 92
- P388 25p388 25p388 92
- P388 25p388 25p388 93
- 333024t 94
- Fluid fluid fluid manifold manifold manifold 94
- U844 24u844 24u844 94
- U844 24u844 24u844 fluid fluid fluid manifold manifold manifold 95
- Electrical electrical electrical enclosure enclosure enclosure 97
- Heater heater heater and and and transformer transformer transformer terminal terminal terminal block block block module module module 99
- U849 24u849 24u849 99
- Power power power supply supply supply and and and terminal terminal terminal block block block module module module 16u522 16u522 16u522 100
- System system system circuit circuit circuit breaker breaker breaker module module module 16u526 16u526 16u526 100
- Fluid fluid fluid inlet inlet inlet kits kits kits 101
- U320 24u320 24u320 standard standard standard 25n920 25n920 25n920 elite elite elite 101
- Electrical schematics 103
- 333024t 104
- Electrical schematics 104
- Electrical schematics 105
- Heated hose wire termination enclosure series b only 105
- Locate near tcm 105
- Reactor 2 repair spare parts reference 106
- Reactor reactor reactor 222 repair repair repair spare spare spare parts parts parts reference reference reference 106
- Recommended recommended recommended common common common spare spare spare parts parts parts 106
- Flow lbs min kg min 107
- Notice notice notice 107
- Performance charts 107
- Performance performance performance charts charts charts 107
- Pressure psi bar 107
- Proportioners proportioners proportioners for for for foam foam foam 107
- To prevent system damage do not pressurize the system above the line for the gun tip size being used 107
- Use these charts to help identify the proportioner that will work most efficiently with each mix chamber flow rates are based on a material viscosity of 60 cps 107
- Proportioners proportioners proportioners for for for coatings coatings coatings 108
- Flow gal min l min 109
- Note note note electric unit performance curves are based on typical operating conditions periods of continuous spraying or very high ambient temperatures reduce the performance envelope 109
- Performance charts 109
- Pressure psi bar 109
- Table table table 333 fusion fusion fusion mechanical mechanical mechanical purge purge purge round round round pattern pattern pattern 109
- Table table table 444 fusion fusion fusion mechanical mechanical mechanical purge purge purge flat flat flat pattern pattern pattern 109
- Technical specifications 110
- Technical technical technical specifications specifications specifications 110
- Notes notes notes 112
- All other reactor 2 parts 12 months 113
- Components components components 113
- Graco extended warranty for reactor 2 components 113
- Graco graco graco extended extended extended warranty warranty warranty for for for reactor reactor reacto 113
- Graco graco graco part part part number number number description description description warranty warranty warranty period period period 113
- U050 24u051 electric motor 36 months or 3 million cycles 113
- U831 motor control module 36 months or 3 million cycles 113
- U832 motor control module 36 months or 3 million cycles 113
- U854 advanced display module 36 months or 3 million cycles 113
- U855 heater control module 36 months or 3 million cycles 113
- For the latest information about graco products visit www graco com 114
- Graco graco graco information information information 114
- Phone phone phone 612 623 6921 or or or toll toll toll free free free 1 800 328 0211 fax fax fax 612 378 3505 114
- To to to place place place an an an order order order contact your graco distributor or call to identify the nearest distributor 114
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