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REACTOR 3 E-30 ISR333
Инструкция по эксплуатации Страница: 24

Graco REACTOR 3 E-30 ISR333 [24/64] Mount mount mount the the the system system system

Installation

Mount Mount

Mount

the the

the

System System

System

Topreventseriousinjuryduetothesystem

tippingover,ensurethattheReactoris

properlysecuredtothewall.

NOTE: NOTE:

NOTE:

Mountingbracketsandboltsareincluded

intheboxofloosepartsshippedwiththe

system.

1.Securetheleftandrightwallmounting

brackets(MB)tothewall.Ifthebracketsdo

notlineupwiththewallstudspacing,bolta

pieceofwoodtothestudsthensecurethe

bracketstothewood.

2.Usethefourholesinthebaseofthesystem

frame(BH)tosecurethebasetotheoor.

Theboltsarenotsupplied.

3A8500E

Содержание

A8500e 1
Operation 1
Reactor reactor reactor 333 proportioning proportioning proportioning systems systems systems 1
Contents contents contents 2
Related manuals 3
Related related related manuals manuals manuals 3
Supplied manuals 3
Supplied supplied supplied manuals manuals manuals 3
3a8500e 4
Models 4
Models models models 4
Reactor reactor reactor eee 20 20 20 4
A8500e 5 5
Models 5
Reactor reactor reactor eee 30 30 30 5
3a8500e 6
Models 6
Reactor reactor reactor eee xp1 xp1 xp1 6
A8500e 7 7
Models 7
Reactor reactor reactor eee xp2 xp2 xp2 7
Accessories 8
Accessories accessories accessories 8
Approvals 8
Approvals approvals approvals 8
Danger danger danger 9
Warning warning warning 9
Warnings 9
Warnings warnings warnings 9
Warning warning warning 10
Warning warning warning 11
Warning warning warning 12
Important important important isocyanate isocyanate isocyanate information information information 13
Important isocyanate information 13
Isocyanate isocyanate isocyanate conditions conditions conditions 13
Changing changing changing materials materials materials 14
Foam foam foam resins resins resins with with with 245 245 245 fa fa fa blowing blowing blowing agents agents agents 14
Keep keep keep components components components aaa and and and bbb separate separate separate 14
Material material material self self self ignition ignition ignition 14
Moisture moisture moisture sensitivity sensitivity sensitivity of of of isocyanates isocyanates isocyanates 14
Notice notice notice 14
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Figure 1 15
Typical installation 15
Typical installation without circulation 15
Typical typical typical installation installation installation 15
Typical typical typical installation installation installation without without without circulation circulation circulation 15
3a8500e 16
Figure 2 16
Typical installation 16
Typical installation with system fluid manifold to drum circulation 16
Typical typical typical installation installation installation with with with system system system fluid fluid fluid manifold manifold manifold to to to drum drum drum circulation circulation circulation 16
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Figure 3 17
Typical installation 17
Typical installation with gun fluid manifold to drum circulation 17
Typical typical typical installation installation installation with with with gun gun gun fluid fluid fluid manifold manifold manifold to to to drum drum drum circulation circulation circulation 17
Component component component identification identification identification 18
Component identification 18
Proportioner 18
Proportioner proportioner proportioner 18
Aah aaj 20
Electrical electrical electrical enclosure enclosure enclosure 20
Electrical enclosure 20
Temperature control module tcm 21
Temperature temperature temperature control control control module module module tcm tcm tcm 21
Motor control module mcm 22
Motor motor motor control control control module module module mcm mcm mcm 22
Assemble assemble assemble the the the proportioner proportioner proportioner 23
Assemble the proportioner 23
Installation 23
Installation installation installation 23
Location 23
Location location location 23
Tools required for installation 23
Tools tools tools required required required for for for installation installation installation 23
Mount mount mount the the the system system system 24
Mount the system 24
General equipment guidelines 25
General general general equipment equipment equipment guidelines guidelines guidelines 25
Grounding 25
Grounding grounding grounding 25
Notice notice notice 25
Setup setup setup 25
Tools required for setup 25
Tools tools tools required required required for for for setup setup setup 25
Connect connect connect power power power 26
Connect power 26
Install cell module 27
Install install install cell cell cell module module module 27
Connect connect connect heated heated heated hose hose hose to to to proportioner proportioner proportioner 28
Connect heated hose to proportioner 28
Notice notice notice 28
Supply supply supply wet wet wet cups cups cups with with with throat throat throat seal seal seal liquid liquid liquid tsl tsl tsl 28
Supply wet cups with throat seal liquid tsl 28
Notice notice notice 29
Startup 29
Startup startup startup 29
Xa or xb 29
Operation 32
Operation operation operation 32
Pressure pressure pressure relief relief relief procedure procedure procedure 32
Pressure relief procedure 32
Jog jog jog level level level 33
Jog jog jog limit limit limit feature feature feature 33
Jog jog jog mode mode mode 33
Jog jog jog the the the system system system 33
Jog jog jog the the the transfer transfer transfer pumps pumps pumps separately separately separately 33
Jog mode 33
Notice notice notice 34
Purge air procedure 34
Purge purge purge air air air procedure procedure procedure 34
Flush flush flush the the the equipment equipment equipment 35
Flush the equipment 35
Notice notice notice 35
Circulation circulation circulation through through through reactor reactor reactor 36
Circulation through reactor 36
Fluid circulation 36
Fluid fluid fluid circulation circulation circulation 36
Notice notice notice 36
Circulation circulation circulation through through through gun gun gun manifold manifold manifold 37
Circulation through gun manifold 37
Notice notice notice 37
Calibrate calibrate calibrate the the the heated heated heated hose hose hose 38
Calibrate calibrate calibrate the the the transfer transfer transfer pumps pumps pumps 38
Calibrate the heated hose 38
Calibrate the transfer pumps 38
Calibration 38
Calibration calibration calibration 38
Notice notice notice 38
Spray spray spray 39
Notice notice notice 40
Spray adjustments 40
Spray spray spray adjustments adjustments adjustments 40
Notice notice notice 41
Shutdown 41
Shutdown shutdown shutdown 41
Advance advance advance display display display module module module adm adm adm 42
Advance display module adm 42
Menu bar 42
Menu menu menu bar bar bar 42
Navigate navigate navigate the the the screens screens screens 42
Navigate the screens 42
System system system notification notification notification icons icons icons 42
A8500e 43 43
Aaa and and and bbb side side side supply supply supply control control control panels panels panels 43
Advance display module adm 43
Home home home screen screen screen 43
Home screen 43
Temperature temperature temperature control control control panel panel panel 43
The a and b supply control panels display the remaining material supply for a and b side materials and contains controls for electric transfer pumps if applicable 43
The temperature control panel contains controls for hose heat and a and b side primary heaters 43
Use the home screen to control the reactor system operation functions 43
A8500e 45 45
Advance display module adm 45
Diagnostic diagnostic diagnostic screen screen screen 45
Diagnostic screen 45
Proportioner proportioner proportioner control control control panel panel panel 45
This proportioner control panel contains controls for operation of the proportioner pump 45
Use the diagnostic screen to view information for all system components 45
Errors errors errors 46
Events events events 46
Logs logs logs screens screens screens 46
Logs screens 46
Usage usage usage 46
Usb data download 46
Usb usb usb data data data download download download 46
A8500e 47 47
Advance display module adm 47
Pressure flow pressure flow pressure flow 47
Setup screens 47
Setup setup setup screens screens screens 47
Use the pressure flow screen to set pressure monitoring settings for the reactor system 47
Use the setup screens screens to edit settings for the reactor system 47
3a8500e 48
Advance display module adm 48
Heat heat heat 48
Use the heat screen to calibrate hose heat and set the hose control mode to calibrate the system see the calibration page 38 48
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Advance display module adm 49
Supply supply supply system system system 49
System system system 49
Use the supply system screen to set feed system settings 49
Use the system screen to set system settings 49
3a8500e 50
Advance display module adm 50
Advanced advanced advanced screens screens screens 50
Advanced screens 50
After resetting your reactor key all operators using the graco reactor connect app must reconnect to the reactor 50
Cellular cellular cellular 50
Display display display 50
For security of wireless control change the reactor key regularly and whenever there is a concern about unauthorized access 50
Resetting your reactor key prevents other users from remotely changing or viewing reactor settings without first reconnecting to the reactor 50
Software software software 50
Tap the field next to each setting to edit 50
The software screen displays the system part number system serial number software part number and software version 50
Use the advanced screens to manage the system cellular connection display settings and software 50
Use the cellular screen to connect the reactor connect app to the reactor or to reset the reactor key see your reactor connect manual related manuals page 3 50
Use the display screen to set the language date format current date time setup screens password screen saver delay temperature units pressure units volume units and cycle units pump cycles or volume 50
Desicant dryer 51
Dust protection 51
Fluid inlet strainer screens 51
Grease circulation valves 51
Gun check valve screens 51
Gun mix chamber ports 51
Iso lubricant level 51
Maintenance 51
Maintenance maintenance maintenance 51
Moisture 51
Packing nuts 51
Preventative maintenance schedule 51
Preventative preventative preventative maintenance maintenance maintenance schedule schedule schedule 51
Proportioner maintenance 51
Proportioner proportioner proportioner maintenance maintenance maintenance 51
Tools required for maintenance 51
Tools tools tools required required required for for for maintenance maintenance maintenance 51
Vent holes 51
Wet cup 51
Flush flush flush inlet inlet inlet strainer strainer strainer screen screen screen 52
Flush inlet strainer screen 52
Xa or xb 52
Change change change iso iso iso pump pump pump throat throat throat seal seal seal lubricant lubricant lubricant tsl tsl tsl fluid fluid fluid 53
Change iso pump throat seal lubricant tsl fluid 53
End end end of of of product product product life life life 53
End of product life 53
Recycling and disposal 53
Recycling recycling recycling and and and disposal disposal disposal 53
Troubleshoot errors 54
Troubleshoot troubleshoot troubleshoot errors errors errors 54
Troubleshooting 54
Troubleshooting troubleshooting troubleshooting 54
Led led led status status status descriptions descriptions descriptions 55
Led status descriptions 55
3a8500e 56
Combined flo 56
E 20 e 20 e 20 and and and e 30 e 30 e 30 56
E xp1 e xp1 e xp1 and and and e xp2 e xp2 e xp2 56
Notice notice notice 56
Performance charts 56
Performance performance performance charts charts charts 56
Pressur 56
Pressure flow pressure flow pressure flow charts charts charts 56
To prevent system damage do not pressurize the system above the line for the gun tip size being used 56
Use these charts to help identify the proportioner that will work most efficiently with each mix chamber flow rates are based on a material viscosity of 60 cps 56
Heater heater heater performance performance performance chart chart chart 57
3a8500e 58
Reactor reactor reactor 333 proportioning proportioning proportioning systems systems systems eee 20 20 20 58
Reactor reactor reactor eee 20 20 20 58
Technical specifications 58
Technical technical technical specifications specifications specifications 58
A8500e 59 59
Reactor reactor reactor 333 proportioning proportioning proportioning systems systems systems eee 30 30 30 59
Reactor reactor reactor eee 30 30 30 59
Technical specifications 59
3a8500e 60
Reactor reactor reactor 333 proportioning proportioning proportioning systems systems systems eee xp1 xp1 xp1 60
Reactor reactor reactor eee xp1 xp1 xp1 60
Technical specifications 60
A8500e 61 61
Reactor reactor reactor 333 proportioning proportioning proportioning systems systems systems eee xp2 xp2 xp2 61
Reactor reactor reactor eee xp2 xp2 xp2 61
Technical specifications 61
California california california proposition proposition proposition 65 65 65 62
California proposition 65 62
All other reactor 3 parts 12 months 63
B011 motor control module 36 months 63
Components components components 63
E139 advanced display module 36 months 63
Graco extended warranty for reactor components 63
Graco graco graco extended extended extended warranty warranty warranty for for for reactor reactor reacto 63
Graco graco graco part part part number number number description description description warranty warranty warranty period period period 63
P036 temperature control module 36 months 63
R357 electric motor 1 5 hp 36 months 63
R359 electric motor 2 hp 36 months 63
For patent information see www graco com patents 64
For the latest information about graco products visit www graco com 64
Graco graco graco information information information 64
Phone phone phone 612 623 6921 or or or toll toll toll free free free 1 800 328 0211 fax fax fax 612 378 3505 64
To to to place place place an an an order order order contact your graco distributor or call to identify the nearest distributor 64

Graco REACTOR 3 E-30 ISR333 [24/64] Mount mount mount the the the system system system

Содержание

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