Honda HORNET CB600FW (1996) [181/372] Clutch gearshift linkage

Содержание

• Important safety notice 2
• Safety 2
• Type code 2
• Alternator starter clutch 3
• Battery charging system 3
• Chassis 3
• Clutch gearshift linkage 3
• Contents 3
• Cooling system 3
• Crankcase piston cylinder 3
• Crankshaft transmission 3
• Cylinder head valves 3
• Electric starter 3
• Electrical 3
• Engine and drive train 3
• Engine removal installation 3
• Frame body panels exhaust system 3
• Front wheel suspension steering 3
• Fuel system 3
• General information 3
• How to use this manual contents 3
• Hydraulic brake 3
• Ignition system 3
• Lights meters switches 3
• Lubrication system 3
• Maintenance 3
• Rear wheel suspension 3
• Troubleshooting 3
• Wiring diagrams 3
• Symbols 4
• General information 5
• General safety 5
• General safety 1 1 tools 1 17 5
• Model identification 1 3 cable harness routing 1 22 5
• Service rules 1 2 lubrication seal points 1 19 5
• Specifications 1 4 emission control systems 1 32 5
• Torque values 1 13 5
• General information 6
• Service rules 6
• General information 7
• Model identification 7
• General 8
• Specification 8
• Specifications 8
• General information 9
• R general cont d 9
• F lubrication system 10
• Fuel system 10
• General information 10
• Cylinde 11
• General information 11
• R cooling system 11
• Clutch gearshift linkage 12
• General information 12
• Г alternator starter clutch 12
• Crankshaft transmission 13
• General information 13
• General information 14
• R rear wheel suspension 14
• General information 15
• I ignition system 15
• R hydraulic brake 15
• Г battery charging system 15
• Г electric starter 15
• General information 16
• I lights meters switches 16
• General information 17
• Torque values 17
• F n fi in f fcnnt d ________________________________________________________________ 18
• General information 18
• General information 19
• Frûmf rent d 20
• General information 20
• General information 21
• General information 22
• Engine 23
• General information 23
• Lubrication seal points 23
• Lubrification seal points 23
• General information 24
• I engine cont d 24
• General information 25
• Cable harness routing 26
• General information 27
• General information 29
• General information 30
• General information 32
• General information 33
• General information 34
• General information 35
• Crankcase emission control system 36
• Emission control system 36
• Emission control systems 36
• General information 36
• Source of emissions 36
• Exhaust emission control system secondary air supply system 37
• General information 37
• General information 38
• Noise emission control system 38
• Body panel locations 39
• Body panel locations 2 0 rear cowl 2 3 40
• Frame body panels exhaust system 40
• General 40
• Seat 2 2 rear fender 2 5 40
• Service information 40
• Service information 2 1 fuel tank 2 4 40
• Side cover 2 2 muffler exhaust pipe 2 5 40
• Torque values 40
• Troubleshooting 40
• Troubleshooting 2 1 front fender 2 4 40
• Frame body panels exhaust system 41
• Installation 41
• Removal 41
• Side cover 41
• Ear cowl 42
• Frame body panels exhaust system 42
• Installation 42
• Rear cowl 42
• Removal 42
• Trim clip removal installation 42
• Frame body panels exhaust system 43
• Front fender 43
• Fuel tank 43
• Installation 43
• Removal 43
• Removal installation 43
• Frame body panels exhaust system 44
• Installation 44
• Muffler exhaust pipe 44
• Muffler removal installation 44
• Rear fender 44
• Removal 44
• Exhaust pipe removal installa 45
• Frame body panels exhaust system 45
• Frame body panels exhaust system 46
• General 47
• Maintenance 47
• Service information 47
• Specifications 47
• Maintenance 48
• Torque values 48
• Maintenance 49
• Maintenance schedule 49
• Fuel line 50
• Maintenance 50
• Throttle operation 50
• Air cleaner 51
• Carburetor choke 51
• Maintenance 51
• Removal 51
• Spark plug 51
• Inspection 52
• Maintenance 52
• Inspection 53
• Maintenance 53
• Replacing a spark plug 53
• Reusing a spark plug 53
• Valve clearance 53
• Valve clearence 53
• Maintenance 54
• Maintenance 55
• Adjustment 56
• Maintenance 56
• Maintenance 57
• Engine oil filter change 58
• Engine oil oil filter 58
• Maintenance 58
• Oil level inspection 58
• Maintenance 59
• Carburetor synchronization 60
• Carburetor syncronization 60
• Maintenance 60
• Engine idle speed 61
• Maintenance 61
• Cooling system 62
• Maintenance 62
• Radiator coolant 62
• Drive chain 63
• Drive chain slack inspection 63
• Maintenance 63
• Secondary air supply system 63
• Adjustment 64
• Cleaning and lubrication 64
• Maintenance 64
• Maintenance 65
• Replacement 65
• Sprockets inspection 65
• Maintenance 66
• Drive chain guide plate inspection 67
• Maintenance 67
• Brake fluid 68
• Drive chain slider 68
• Front brake 68
• Maintenance 68
• Rear brake 68
• Brake lever adjustment 69
• Brake pad wear 69
• Brake system 69
• Front brake pads 69
• Inspection 69
• Maintenance 69
• Rear brake pads 69
• Brake light switch 70
• Brake pedal height adjustment 70
• Headlight aim 70
• Maintenance 70
• Clutch system 71
• Maintenance 71
• Side stand 71
• Front suspension inspection 72
• Maintenance 72
• Rear suspension inspection 72
• Suspension 72
• Maintenance 73
• Nuts bolts fasteners 73
• Wheel tires 73
• Wheels tires 73
• Maintenance 74
• Steering head bearings 74
• Lubrication system 75
• Lubrication system diagram 75
• Lubrification sysetm diagram 75
• General 76
• Lubrication system 76
• Lubrication system diagram 4 0 oil strainer pressure relief valve 4 4 76
• Lubrification system 76
• Oil pressure inspection 4 3 76
• Service information 76
• Service information 4 1 oil pump 4 6 76
• Specifications 76
• Troubleshooting 4 2 oil cooler 4 10 76
• Lubrication system 77
• Torque values 77
• Troubleshooting 77
• Lubrication system 78
• Oil pressure inspection 78
• Inspection 79
• Lubrication system 79
• Oil strainer pressure relief valve 79
• Removal 79
• Installation 80
• Lubrication system 80
• Disassembly 81
• Inspection 81
• Lubrication system 81
• Oil pump 81
• Removal 81
• Assembly 82
• Lubrication system 82
• Lubrication system 83
• Installation 84
• Lubrication system 84
• Lubrication system 85
• Oil cooler 85
• Removal 85
• Assembly 86
• Disassembly 86
• Lubrication system 86
• Lubrication system 87
• Installation 88
• Lubrication system 88
• Fuel system 90
• General 90
• Service information 90
• Fuel system 91
• Specifications 91
• Torque values 91
• Fuel system 92
• Troubleshooting 92
• Air cleaner housing 93
• Fuel system 93
• Removal 93
• Fuel system 94
• Installation 94
• Fuel system 95
• Rai bl on eng 95
• Fuel system 96
• Carburetor removal 97
• Fuel system 97
• Carburetor separation 98
• Fuel system 98
• Fuel system 99
• Air funnel 100
• Carburetor disassembly 100
• Fuel system 100
• Starting enrichment valve 100
• Diaphragm vacuum piston 101
• Fuel system 101
• Float and jets 102
• Fuel system 102
• Air cut off valve 103
• Fuel system 103
• Carburetor assembly 104
• Air cut off valve 105
• Float and jets 105
• Fuel system 105
• Fuel system 106
• Diaphragm vacuum piston 107
• Fuel system 107
• Starting enrichment valve 107
• Air funnel 108
• Fuel system 108
• Carburetor combination 109
• Fuel system 109
• Fuel system 110
• Fuel system 111
• Fuel system 112
• Carburetor installation 113
• Fuel system 113
• Fuel system 114
• Idle drop procedure 114
• Pilot screw adjustment 114
• Fuel system 115
• Installation 115
• Removal 115
• Disassembly 116
• Fuel system 116
• Fuel valve 116
• Inspection 116
• Assembly 117
• Fuel system 117
• Fuel system 118
• System flow pattern 119
• Coolant replacement 6 4 120
• Cooling system 120
• General 120
• Service information 120
• Service information 6 1 radiator 6 9 120
• Specifications 120
• System flow pattern 6 0 thermostat 6 6 120
• System testing 6 3 water pump 6 14 120
• Torque values 120
• Troubleshooting 6 2 radiator reserve tank 6 14 120
• Cooling system 121
• Troubleshooting 121
• Coolant hydrometer test 122
• Cooling system 122
• System testing 122
• Coolant replacement 123
• Cooling system 123
• Preparation 123
• Radiator cap system pressure inspection 123
• Cooling system 124
• Ownibmii 124
• Replacement air bleeding 124
• Cooling system 125
• Removal 125
• Thermostat 125
• Cooling system 126
• Inspection 126
• Cooling system 127
• Cooling system 128
• Radiator 128
• Cooling fan disassembly 129
• Cooling system 129
• Cooling fan assembly 130
• Cooling system 130
• Cooling system 131
• Cooling system 132
• Installation 132
• Cooling system 133
• Mechanical seal inspection 133
• Radiator reserve tank 133
• Removal installation 133
• Water pump 133
• Cooling system 134
• Installation 134
• Removal 134
• Cooling system 135
• Engine removal 7 2 137
• Engine removal installation 137
• General 137
• Service data 137
• Service information 137
• Service information 7 1 engine installation 7 6 137
• Torque values 137
• Engine removal 138
• Engine removal installation 138
• Engine removal installation 139
• Engine removal installation 140
• Engine removal installation 141
• Engine installation 142
• Engine removal installation 142
• Engine removal installation 143
• Engine removal installation 144
• Engine removal installation 145
• Engine removal installation 146
• Engine removal installation 147
• Cylinder head valves 149
• General 149
• Service information 149
• Cylinder head valves 150
• Specifications 150
• Torque values 150
• Cylinder head valves 151
• Troubleshooting 151
• Cylinder compression test 152
• Cylinder head cover removal 152
• Cylinder head valves 152
• Camshaft removal 153
• Cylinder head valves 153
• Cylinder head valves 154
• Cylinder head valves 155
• Inspection 155
• Cylinder head removal 156
• Cylinder head valves 156
• Cylinder head valves 157
• Cylinder head disassembly 158
• Cylinder head valves 158
• Cylinder head 159
• Cylinder head inspection 159
• Cylinder head valves 159
• Cam chain tensioner cam chain guide 160
• Cylinder head valves 160
• Valve lifter 160
• Valve lifter bore 160
• Valve spring 160
• Cylinder head valves 161
• Valve valve guide 161
• Cylinder head valves 162
• Valve guide replacement 162
• Cylinder head valves 163
• Valve seat inspection refacing 163
• Valve seat refacing 163
• Cylinder head valves 164
• Cylinder head assembly 165
• Cylinder head valves 165
• Cylinder head valves 166
• Cylinder head installation 167
• Cylinder head valves 167
• Camshaft installation 168
• Cylinder head valves 168
• Cylinder head valves 169
• Cylinder head valves 170
• Cylinder head cover installation 171
• Cylinder head valves 171
• Cylinder head valves 172
• G c in 172
• Cam chain tensioner lifter 173
• Cylinder head valves 173
• Installation 173
• Removal 173
• Cylinder head valves 174
• Clutch gearshift linkage 175
• Clutch gearshift linkage 176
• General 176
• Right crankcase cover installation 9 14 176
• Right crankcase cover removal 9 3 176
• Service information 176
• Service information 9 1 clutch 9 4 176
• Specifications 176
• Torque values 176
• Troubleshooting 9 2 gearshift linkage 9 11 176
• Clutch gearshift linkage 177
• Troubleshooting 177
• Clutch gearshift linkage 178
• Clutch lifter inspection 178
• Right cranckcase cover removal 178
• Right crankcase cover removal 178
• Clutch 179
• Clutch gearshift linkage 179
• Removal 179
• Clutch gearshift linkage 180
• Inspection 180
• Clutch gearshift linkage 181
• Clutch gearshift linkage 182
• Clutch gearshift linkage 183
• Clutch outer needle bearing replacement 183
• Installation 183
• Clutch gearshift linkage 184
• Clutch gearshift linkage 185
• Clutch gearshift linkage 186
• Gearshift linkage 186
• Removal 186
• Clutch gearshift linkage 187
• Inspection 187
• Installation 187
• Clutch gearshift linkage 188
• Clutch gearshift linkage 189
• Right cranckcase cover installation 189
• Right crankcase cover installa tion 189
• Alternator cover removal 10 2 flywheel installation 10 8 191
• Alternator starter clutch 191
• General 191
• Service information 191
• Service information 10 1 flywheel removal 10 4 191
• Specifications 191
• Stator 10 3 alternator cover installation 10 9 191
• Torque values 191
• Troubleshooting 191
• Troubleshooting 10 1 starter clutch 10 5 191
• Alternator cover removal 192
• Alternator starter clutch 192
• Alternator starter clutch 193
• Installation 193
• Removal 193
• Stator 193
• Alternator starter clutch 194
• Flywheel removal 194
• Alternator starter clutch 195
• Disassembly 195
• Inspection 195
• Starter clutch 195
• Alternator starter clutch 196
• Assembly 196
• Alternator starter clutch 197
• Alternator starter clutch 198
• Flywheel installation 198
• Alternator cover installation 199
• Alternator starter clutch 199
• Alternator starter clutch 200
• Crankcase piston cylinder 201
• Crankcase piston cylinder 202
• Crankcase separation 11 3 202
• General 202
• Service information 202
• Service information 11 1 piston connecting rod 11 4 202
• Troubleshooting 11 2 crankcase combination 11 11 202
• Crankcase piston cylinder 203
• Specifications 203
• Torque values 203
• Troubleshooting 203
• Cranckcase separation 204
• Crankcase piston cylinder 204
• Crankcase separation 204
• Crankcase piston cylinder 205
• Piston connecting rod 205
• Piston removal 205
• Removal 205
• Crankcase piston cylinder 206
• Piston disassembly 206
• Piston inspection 206
• Crankcase piston cylinder 207
• Cylinder inspection 207
• Connecting rod inspection 208
• Crankcase piston cylinder 208
• Crank pin bearing inspection 209
• Crank pin bearing selection 209
• Crankcase piston cylinder 209
• Crankcase piston cylinder 210
• Crankcase piston cylinder 211
• Piston assembly 211
• Piston installation 211
• Cranckcase combination 212
• Crankcase combination 212
• Crankcase piston cylinder 212
• Crankcase piston cylinder 213
• Crankcase piston cylinder 214
• Crankcase piston cylinder 215
• Crankshaft transmission 217
• Crankshaft trasmission 217
• General 217
• Service information 217
• Service information 12 1 crankshaft 12 3 217
• Specifications 217
• Troubleshooting 12 2 transmission 12 7 217
• Crankshaft transmission 218
• Torque values 218
• Troubleshooting 218
• Cranckshaft 219
• Crankshaft 219
• Crankshaft transmission 219
• Inspection 219
• Removal 219
• Crankshaft transmission 220
• Crankshaft transmission 221
• Main journal bearing selection 221
• Crankshaft transmission 222
• Installation 222
• Starter clutch needle bearing replacement 222
• Crankshaft transmission 223
• Removal disassembly 223
• Transmission 223
• Trasmission 223
• Crankshaft transmission 224
• Disassembly 224
• Crankshaft transmission 225
• Inspection 225
• Crankshaft transmission 226
• Assembly 227
• Crankshaft transmission 227
• Crankshaft transmission 228
• Installation 228
• Crankshaft transmission 229
• Crankshaft transmission 230
• Front wheel suspension steering 232
• General 232
• Handlebar 13 3 steering stem 13 25 232
• Service information 232
• Service information 13 1 front wheel 13 9 232
• Specifications 232
• Troubleshooting 13 2 fork 13 16 232
• Front wheel suspension steering 233
• Torque values 233
• Troubleshooting 233
• Front wheel suspension steering 234
• Handlebar 234
• Removal 234
• Front wheel suspension steering 235
• Front wheel suspension steering 236
• Installation 236
• Front wheel suspension steering 237
• Front wheel suspension steering 238
• Front wheel suspension steering 239
• Front wheel 240
• Front wheel suspension steering 240
• Removal 240
• Front wheel suspension steering 241
• Front wheel suspension steering 242
• Inspection 242
• Disassembly 243
• Front wheel suspension steering 243
• Front wheel suspension steering 244
• Front wheel suspension steering 245
• Installation 245
• Front wheel suspension steering 246
• Front wheel suspension steering 247
• Removal 247
• Disassembly 248
• Front wheel suspension steering 248
• Front wheel suspension steering 249
• Front wheel suspension steering 250
• Inspection 250
• Front wheel suspension steering 251
• Assembly 252
• Front wheel suspension steering 252
• Front wheel suspension steering 253
• Front wheel suspension steering 254
• Front wheel suspension steering 255
• Installation 255
• Front wheel suspension steering 256
• Removal 256
• Steering stem 256
• Front wheel suspension steering 257
• Bearing replacement 258
• Front wheel suspension steering 258
• Front wheel suspension steering 259
• Installation 259
• Front wheel suspension steering 260
• Front wheel suspension steering 261
• Front wheel suspension steering 262
• Front wheel suspension steering 263
• Steering head bearing preload 263
• Rear wheel suspension 264
• General 265
• Rear wheel 14 3 265
• Rear wheel suspension 265
• Service information 265
• Service information 14 1 shock absorber 14 10 265
• Specifications 265
• Torque values 265
• Troubleshooting 14 2 swingarm 14 12 265
• Rear wheel suspension 266
• Troubleshooting 266
• Rear wheel 267
• Rear wheel suspension 267
• Removal 267
• Inspection 268
• Rear wheel suspension 268
• Brawos 269
• Disassembly 269
• Rear wheel suspension 269
• Assembly 270
• Rear wheel suspension 270
• Rear wheel suspension 271
• Rear wheel suspension 272
• Installation 273
• Rear wheel suspension 273
• Rear wheel suspension 274
• Removal 274
• Shock absorber 274
• Inspection 275
• Rear wheel suspension 275
• Installation 276
• Rear wheel suspension 276
• Removal 276
• Swingarm 276
• Rear wheel suspension 277
• Disassembly inspection 278
• Rear wheel suspension 278
• Pivot bearing replacement 279
• Rear wheel suspension 279
• Rear wheel suspension 280
• Shock link pivot bearing replacement 280
• Assembly 281
• Rear wheel suspension 281
• Installation 282
• Rear wheel suspension 282
• Rear wheel suspension 283
• Rear wheel suspension 284
• Hydraulic brake 286
• Hydrulic brake 286
• Service information 286
• General 287
• Hydraulic brake 287
• Service information 287
• Specifications 287
• Hydraulic brake 288
• Torque values 288
• Troubleshooting 288
• Brake fluid draining 289
• Brake fluid filling 289
• Brake fluid replacement air bleeding 289
• Hydraulic brake 289
• Brake bleeding 290
• Hydraulic brake 290
• Brake pad disc 291
• Front brake pad replacement 291
• Hydraulic brake 291
• Hydraulic brake 292
• Rear brake pad replacement 292
• Hydraulic brake 293
• Brake disc inspection 294
• Front master cylinder 294
• Hydraulic brake 294
• Removal 294
• Disassembly 295
• Hydraulic brake 295
• Assembly 296
• Hydraulic brake 296
• Inspection 296
• Hydraulic brake 297
• Hydraulic brake 298
• Rear master cylinder 298
• Removal 298
• Disassembly 299
• Hydraulic brake 299
• Assembly 300
• Hydraulic brake 300
• Inspection 300
• Hydraulic brake 301
• Hydraulic brake 302
• Installation 302
• Disassembly 303
• Front brake caliper 303
• Hydraulic brake 303
• Removal 303
• Assembly 304
• Hydraulic brake 304
• Inspection 304
• Hydraulic brake 305
• Installation 305
• Disassembly 306
• Hydraulic brake 306
• Rear brake caliper 306
• Rear break caliper 306
• Removal 306
• Hydraulic brake 307
• Inspection 307
• Hydraulic brake 308
• Installation 308
• Brake pedal 309
• Hydraulic brake 309
• Installation 309
• Removal 309
• Hydraulic brake 310
• Battery charging system 311
• System diagram 311
• Battery charging system 312
• General 312
• Service information 312
• Battery charging system 313
• Specifications 313
• Troubleshooting 314
• Battery charging system 315
• Battery 316
• Battery charging 316
• Battery charging system 316
• Removal installation 316
• Voltage inspection 316
• Battery charging system 317
• Charging system inspection 317
• Chrging system inspection 317
• Regulated voltage inspection 317
• Battery charging system 318
• Current leakage inspection 318
• Alternator inspection 319
• Battery charging system 319
• Regulator rectifier 319
• System inspection 319
• Battery charging system 320
• Removal installation 320
• Ignition system 321
• System diagram 321
• Гд1ж 321
• General 322
• Ignition system 322
• Service information 322
• Specifications 322
• Ignition system 323
• Torque values 323
• Ignition system 324
• Troubleshooting 324
• Ignition coil primary peak volt age 325
• Ignition system 325
• Ignition system inspection 325
• Ignition pulse generator peak voltage 326
• Ignition system 326
• Ignition coil 327
• Ignition system 327
• Removal installation 327
• Ignition pulse generator rotor 328
• Ignition system 328
• Removal 328
• Ignition system 329
• Installation 329
• Ignition system 330
• Ignition system 331
• Operation inspection 331
• System inspection 331
• Throttle sensor 331
• Ignition control module 332
• Ignition system 332
• Removal installation 332
• Ignition system 333
• Ignition timing 333
• Ignition system 334
• Timing hqde 334
• Electric starter 335
• Ignition switch 335
• Neutral switch side stand switch 335
• System diagram 335
• Electric starter 336
• General 336
• Service information 336
• Specification 336
• Electric starter 337
• Troubleshooting 337
• Electric starter 338
• Disassembly 339
• Electric starter 339
• Inspection 339
• Removal 339
• Starter motor 339
• Electric starter 340
• Electric starter 341
• Assembly 342
• Electric starter 342
• Electric starter 343
• Electric starter 344
• Installation 344
• Electric starter 345
• Ground line inspection 345
• Operation inspection 345
• Starter relay switch 345
• Voltage inspection 345
• Continuity inspection 346
• Electric starter 346
• Inspection 346
• Installation 346
• Removal 346
• Lights meters switches 347
• System location 347
• General 348
• Light meters switches 348
• Lights meters switches 348
• Service information 348
• Lights meters switches 349
• Specifications 349
• Torque values 349
• Bulb replacement 350
• Headlight 350
• Lights meters switches 350
• Bulb replacement 351
• Headlight case removal instal lation 351
• Lights meters switches 351
• Position light 351
• Turn signal 351
• Bulb replacement 352
• Combination meter 352
• Lights meters switches 352
• Removal 352
• Tail brake light 352
• Disassembly bulb replacement 353
• Lights meters switches 353
• Lights meters switches 354
• Assembly 355
• Installation 355
• Lights meters switches 355
• Inspection 356
• Lights meters switches 356
• Tachometer 356
• Coolant temperature gauge sensor 357
• Inspection 357
• Lights meters switches 357
• Thermo sensor unit inspection 357
• Coolant fan motor switch 358
• Inspection 358
• Lights meters s witch es 358
• Inspection 359
• Lights meters switches 359
• Oil pressure switch 359
• Removal installation 359
• Ignition switch 360
• Inspection 360
• Lights meters switches 360
• Removal installation 360
• Handlebar switches 361
• Lights meters switches 361
• Brake light switch 362
• Clutch switch 362
• Lights meters switches 362
• Neutral switch 362
• Inspection 363
• Lig hts m eters s witch es 363
• Removal installation 363
• Side stand switch 363
• Inspection 364
• Lights meters switches 364
• Turn signal relay 364
• A в c d 365
• Diagram 1 u type 365
• I 11 ií i 365
• Starte 365
• Switch continuity 365
• Wiring diagrams 365
• Z mbz 6500 365
• Но шз 365
• Anlasser 366
• Anlasserrelaisschalter 366
• Bi r gr о 366
• Bl y b br 366
• Blinkeranzeige 366
• Diagram 2 except u type 366
• Drosselklappensensor 366
• Ei a a á 366
• Except u ytpe 366
• Fá ios 366
• G y bu r 366
• Ldruckschalter 366
• Lighting switch 366
• Neutralanzeige 366
• Oil pressure switch 366
• R a br br g g r 366
• T2v2wwx2 366
• Y g o bu 366
• Y r bl 366
• Z mbz 6100 366
• Í 8r j g bh g в j 366
• Üíásoí 366
• Œ s m в 366
• А а aa 366
• Ешд 366
• О g y br 366
• Engine does not start or is hard to start 367
• Engine does not start or is hard to start 21 1 367
• Engine lacks power 21 2 poor handling 21 4 367
• Poor performance at high speed 21 4 367
• Poor performance at low and idle speed 21 3 367
• Troubleshooting 367
• Engine lacks power 368
• Troubleshooting 368
• Poor performance at low and idle speed 369
• Poor performance at low idle speed 369
• Troubleshooting 369
• Poor handling 370
• Poor performance at high speed 370
• Troubleshooting 370

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CLUTCH GEARSHIFT LINKAGE Clutch spring Measure the clutch spring free length SERVICE LIMIT 48 3 mm 1 90 in Clutch disc Replace the clutch discs if they show signs of scor ing or discoloration Measure the disc thickness of each disc SERVICE LIMIT 2 60 mm 0 102 in Clutch plate Check each disc plate for warpage on a surface plate using a feeler gauge SERVICE LIMIT 0 30 mm 0 012 in Clutch center Check the grooves of the clutch center for damage or wear caused by the clutch plates Replace if necessary 9 6