Honda HORNET CB600FW (1996) [295/372] Disassembly

Содержание

• Important safety notice 2
• Safety 2
• Type code 2
• Alternator starter clutch 3
• Battery charging system 3
• Chassis 3
• Clutch gearshift linkage 3
• Contents 3
• Cooling system 3
• Crankcase piston cylinder 3
• Crankshaft transmission 3
• Cylinder head valves 3
• Electric starter 3
• Electrical 3
• Engine and drive train 3
• Engine removal installation 3
• Frame body panels exhaust system 3
• Front wheel suspension steering 3
• Fuel system 3
• General information 3
• How to use this manual contents 3
• Hydraulic brake 3
• Ignition system 3
• Lights meters switches 3
• Lubrication system 3
• Maintenance 3
• Rear wheel suspension 3
• Troubleshooting 3
• Wiring diagrams 3
• Symbols 4
• General information 5
• General safety 5
• General safety 1 1 tools 1 17 5
• Model identification 1 3 cable harness routing 1 22 5
• Service rules 1 2 lubrication seal points 1 19 5
• Specifications 1 4 emission control systems 1 32 5
• Torque values 1 13 5
• General information 6
• Service rules 6
• General information 7
• Model identification 7
• General 8
• Specification 8
• Specifications 8
• General information 9
• R general cont d 9
• F lubrication system 10
• Fuel system 10
• General information 10
• Cylinde 11
• General information 11
• R cooling system 11
• Clutch gearshift linkage 12
• General information 12
• Г alternator starter clutch 12
• Crankshaft transmission 13
• General information 13
• General information 14
• R rear wheel suspension 14
• General information 15
• I ignition system 15
• R hydraulic brake 15
• Г battery charging system 15
• Г electric starter 15
• General information 16
• I lights meters switches 16
• General information 17
• Torque values 17
• F n fi in f fcnnt d ________________________________________________________________ 18
• General information 18
• General information 19
• Frûmf rent d 20
• General information 20
• General information 21
• General information 22
• Engine 23
• General information 23
• Lubrication seal points 23
• Lubrification seal points 23
• General information 24
• I engine cont d 24
• General information 25
• Cable harness routing 26
• General information 27
• General information 29
• General information 30
• General information 32
• General information 33
• General information 34
• General information 35
• Crankcase emission control system 36
• Emission control system 36
• Emission control systems 36
• General information 36
• Source of emissions 36
• Exhaust emission control system secondary air supply system 37
• General information 37
• General information 38
• Noise emission control system 38
• Body panel locations 39
• Body panel locations 2 0 rear cowl 2 3 40
• Frame body panels exhaust system 40
• General 40
• Seat 2 2 rear fender 2 5 40
• Service information 40
• Service information 2 1 fuel tank 2 4 40
• Side cover 2 2 muffler exhaust pipe 2 5 40
• Torque values 40
• Troubleshooting 40
• Troubleshooting 2 1 front fender 2 4 40
• Frame body panels exhaust system 41
• Installation 41
• Removal 41
• Side cover 41
• Ear cowl 42
• Frame body panels exhaust system 42
• Installation 42
• Rear cowl 42
• Removal 42
• Trim clip removal installation 42
• Frame body panels exhaust system 43
• Front fender 43
• Fuel tank 43
• Installation 43
• Removal 43
• Removal installation 43
• Frame body panels exhaust system 44
• Installation 44
• Muffler exhaust pipe 44
• Muffler removal installation 44
• Rear fender 44
• Removal 44
• Exhaust pipe removal installa 45
• Frame body panels exhaust system 45
• Frame body panels exhaust system 46
• General 47
• Maintenance 47
• Service information 47
• Specifications 47
• Maintenance 48
• Torque values 48
• Maintenance 49
• Maintenance schedule 49
• Fuel line 50
• Maintenance 50
• Throttle operation 50
• Air cleaner 51
• Carburetor choke 51
• Maintenance 51
• Removal 51
• Spark plug 51
• Inspection 52
• Maintenance 52
• Inspection 53
• Maintenance 53
• Replacing a spark plug 53
• Reusing a spark plug 53
• Valve clearance 53
• Valve clearence 53
• Maintenance 54
• Maintenance 55
• Adjustment 56
• Maintenance 56
• Maintenance 57
• Engine oil filter change 58
• Engine oil oil filter 58
• Maintenance 58
• Oil level inspection 58
• Maintenance 59
• Carburetor synchronization 60
• Carburetor syncronization 60
• Maintenance 60
• Engine idle speed 61
• Maintenance 61
• Cooling system 62
• Maintenance 62
• Radiator coolant 62
• Drive chain 63
• Drive chain slack inspection 63
• Maintenance 63
• Secondary air supply system 63
• Adjustment 64
• Cleaning and lubrication 64
• Maintenance 64
• Maintenance 65
• Replacement 65
• Sprockets inspection 65
• Maintenance 66
• Drive chain guide plate inspection 67
• Maintenance 67
• Brake fluid 68
• Drive chain slider 68
• Front brake 68
• Maintenance 68
• Rear brake 68
• Brake lever adjustment 69
• Brake pad wear 69
• Brake system 69
• Front brake pads 69
• Inspection 69
• Maintenance 69
• Rear brake pads 69
• Brake light switch 70
• Brake pedal height adjustment 70
• Headlight aim 70
• Maintenance 70
• Clutch system 71
• Maintenance 71
• Side stand 71
• Front suspension inspection 72
• Maintenance 72
• Rear suspension inspection 72
• Suspension 72
• Maintenance 73
• Nuts bolts fasteners 73
• Wheel tires 73
• Wheels tires 73
• Maintenance 74
• Steering head bearings 74
• Lubrication system 75
• Lubrication system diagram 75
• Lubrification sysetm diagram 75
• General 76
• Lubrication system 76
• Lubrication system diagram 4 0 oil strainer pressure relief valve 4 4 76
• Lubrification system 76
• Oil pressure inspection 4 3 76
• Service information 76
• Service information 4 1 oil pump 4 6 76
• Specifications 76
• Troubleshooting 4 2 oil cooler 4 10 76
• Lubrication system 77
• Torque values 77
• Troubleshooting 77
• Lubrication system 78
• Oil pressure inspection 78
• Inspection 79
• Lubrication system 79
• Oil strainer pressure relief valve 79
• Removal 79
• Installation 80
• Lubrication system 80
• Disassembly 81
• Inspection 81
• Lubrication system 81
• Oil pump 81
• Removal 81
• Assembly 82
• Lubrication system 82
• Lubrication system 83
• Installation 84
• Lubrication system 84
• Lubrication system 85
• Oil cooler 85
• Removal 85
• Assembly 86
• Disassembly 86
• Lubrication system 86
• Lubrication system 87
• Installation 88
• Lubrication system 88
• Fuel system 90
• General 90
• Service information 90
• Fuel system 91
• Specifications 91
• Torque values 91
• Fuel system 92
• Troubleshooting 92
• Air cleaner housing 93
• Fuel system 93
• Removal 93
• Fuel system 94
• Installation 94
• Fuel system 95
• Rai bl on eng 95
• Fuel system 96
• Carburetor removal 97
• Fuel system 97
• Carburetor separation 98
• Fuel system 98
• Fuel system 99
• Air funnel 100
• Carburetor disassembly 100
• Fuel system 100
• Starting enrichment valve 100
• Diaphragm vacuum piston 101
• Fuel system 101
• Float and jets 102
• Fuel system 102
• Air cut off valve 103
• Fuel system 103
• Carburetor assembly 104
• Air cut off valve 105
• Float and jets 105
• Fuel system 105
• Fuel system 106
• Diaphragm vacuum piston 107
• Fuel system 107
• Starting enrichment valve 107
• Air funnel 108
• Fuel system 108
• Carburetor combination 109
• Fuel system 109
• Fuel system 110
• Fuel system 111
• Fuel system 112
• Carburetor installation 113
• Fuel system 113
• Fuel system 114
• Idle drop procedure 114
• Pilot screw adjustment 114
• Fuel system 115
• Installation 115
• Removal 115
• Disassembly 116
• Fuel system 116
• Fuel valve 116
• Inspection 116
• Assembly 117
• Fuel system 117
• Fuel system 118
• System flow pattern 119
• Coolant replacement 6 4 120
• Cooling system 120
• General 120
• Service information 120
• Service information 6 1 radiator 6 9 120
• Specifications 120
• System flow pattern 6 0 thermostat 6 6 120
• System testing 6 3 water pump 6 14 120
• Torque values 120
• Troubleshooting 6 2 radiator reserve tank 6 14 120
• Cooling system 121
• Troubleshooting 121
• Coolant hydrometer test 122
• Cooling system 122
• System testing 122
• Coolant replacement 123
• Cooling system 123
• Preparation 123
• Radiator cap system pressure inspection 123
• Cooling system 124
• Ownibmii 124
• Replacement air bleeding 124
• Cooling system 125
• Removal 125
• Thermostat 125
• Cooling system 126
• Inspection 126
• Cooling system 127
• Cooling system 128
• Radiator 128
• Cooling fan disassembly 129
• Cooling system 129
• Cooling fan assembly 130
• Cooling system 130
• Cooling system 131
• Cooling system 132
• Installation 132
• Cooling system 133
• Mechanical seal inspection 133
• Radiator reserve tank 133
• Removal installation 133
• Water pump 133
• Cooling system 134
• Installation 134
• Removal 134
• Cooling system 135
• Engine removal 7 2 137
• Engine removal installation 137
• General 137
• Service data 137
• Service information 137
• Service information 7 1 engine installation 7 6 137
• Torque values 137
• Engine removal 138
• Engine removal installation 138
• Engine removal installation 139
• Engine removal installation 140
• Engine removal installation 141
• Engine installation 142
• Engine removal installation 142
• Engine removal installation 143
• Engine removal installation 144
• Engine removal installation 145
• Engine removal installation 146
• Engine removal installation 147
• Cylinder head valves 149
• General 149
• Service information 149
• Cylinder head valves 150
• Specifications 150
• Torque values 150
• Cylinder head valves 151
• Troubleshooting 151
• Cylinder compression test 152
• Cylinder head cover removal 152
• Cylinder head valves 152
• Camshaft removal 153
• Cylinder head valves 153
• Cylinder head valves 154
• Cylinder head valves 155
• Inspection 155
• Cylinder head removal 156
• Cylinder head valves 156
• Cylinder head valves 157
• Cylinder head disassembly 158
• Cylinder head valves 158
• Cylinder head 159
• Cylinder head inspection 159
• Cylinder head valves 159
• Cam chain tensioner cam chain guide 160
• Cylinder head valves 160
• Valve lifter 160
• Valve lifter bore 160
• Valve spring 160
• Cylinder head valves 161
• Valve valve guide 161
• Cylinder head valves 162
• Valve guide replacement 162
• Cylinder head valves 163
• Valve seat inspection refacing 163
• Valve seat refacing 163
• Cylinder head valves 164
• Cylinder head assembly 165
• Cylinder head valves 165
• Cylinder head valves 166
• Cylinder head installation 167
• Cylinder head valves 167
• Camshaft installation 168
• Cylinder head valves 168
• Cylinder head valves 169
• Cylinder head valves 170
• Cylinder head cover installation 171
• Cylinder head valves 171
• Cylinder head valves 172
• G c in 172
• Cam chain tensioner lifter 173
• Cylinder head valves 173
• Installation 173
• Removal 173
• Cylinder head valves 174
• Clutch gearshift linkage 175
• Clutch gearshift linkage 176
• General 176
• Right crankcase cover installation 9 14 176
• Right crankcase cover removal 9 3 176
• Service information 176
• Service information 9 1 clutch 9 4 176
• Specifications 176
• Torque values 176
• Troubleshooting 9 2 gearshift linkage 9 11 176
• Clutch gearshift linkage 177
• Troubleshooting 177
• Clutch gearshift linkage 178
• Clutch lifter inspection 178
• Right cranckcase cover removal 178
• Right crankcase cover removal 178
• Clutch 179
• Clutch gearshift linkage 179
• Removal 179
• Clutch gearshift linkage 180
• Inspection 180
• Clutch gearshift linkage 181
• Clutch gearshift linkage 182
• Clutch gearshift linkage 183
• Clutch outer needle bearing replacement 183
• Installation 183
• Clutch gearshift linkage 184
• Clutch gearshift linkage 185
• Clutch gearshift linkage 186
• Gearshift linkage 186
• Removal 186
• Clutch gearshift linkage 187
• Inspection 187
• Installation 187
• Clutch gearshift linkage 188
• Clutch gearshift linkage 189
• Right cranckcase cover installation 189
• Right crankcase cover installa tion 189
• Alternator cover removal 10 2 flywheel installation 10 8 191
• Alternator starter clutch 191
• General 191
• Service information 191
• Service information 10 1 flywheel removal 10 4 191
• Specifications 191
• Stator 10 3 alternator cover installation 10 9 191
• Torque values 191
• Troubleshooting 191
• Troubleshooting 10 1 starter clutch 10 5 191
• Alternator cover removal 192
• Alternator starter clutch 192
• Alternator starter clutch 193
• Installation 193
• Removal 193
• Stator 193
• Alternator starter clutch 194
• Flywheel removal 194
• Alternator starter clutch 195
• Disassembly 195
• Inspection 195
• Starter clutch 195
• Alternator starter clutch 196
• Assembly 196
• Alternator starter clutch 197
• Alternator starter clutch 198
• Flywheel installation 198
• Alternator cover installation 199
• Alternator starter clutch 199
• Alternator starter clutch 200
• Crankcase piston cylinder 201
• Crankcase piston cylinder 202
• Crankcase separation 11 3 202
• General 202
• Service information 202
• Service information 11 1 piston connecting rod 11 4 202
• Troubleshooting 11 2 crankcase combination 11 11 202
• Crankcase piston cylinder 203
• Specifications 203
• Torque values 203
• Troubleshooting 203
• Cranckcase separation 204
• Crankcase piston cylinder 204
• Crankcase separation 204
• Crankcase piston cylinder 205
• Piston connecting rod 205
• Piston removal 205
• Removal 205
• Crankcase piston cylinder 206
• Piston disassembly 206
• Piston inspection 206
• Crankcase piston cylinder 207
• Cylinder inspection 207
• Connecting rod inspection 208
• Crankcase piston cylinder 208
• Crank pin bearing inspection 209
• Crank pin bearing selection 209
• Crankcase piston cylinder 209
• Crankcase piston cylinder 210
• Crankcase piston cylinder 211
• Piston assembly 211
• Piston installation 211
• Cranckcase combination 212
• Crankcase combination 212
• Crankcase piston cylinder 212
• Crankcase piston cylinder 213
• Crankcase piston cylinder 214
• Crankcase piston cylinder 215
• Crankshaft transmission 217
• Crankshaft trasmission 217
• General 217
• Service information 217
• Service information 12 1 crankshaft 12 3 217
• Specifications 217
• Troubleshooting 12 2 transmission 12 7 217
• Crankshaft transmission 218
• Torque values 218
• Troubleshooting 218
• Cranckshaft 219
• Crankshaft 219
• Crankshaft transmission 219
• Inspection 219
• Removal 219
• Crankshaft transmission 220
• Crankshaft transmission 221
• Main journal bearing selection 221
• Crankshaft transmission 222
• Installation 222
• Starter clutch needle bearing replacement 222
• Crankshaft transmission 223
• Removal disassembly 223
• Transmission 223
• Trasmission 223
• Crankshaft transmission 224
• Disassembly 224
• Crankshaft transmission 225
• Inspection 225
• Crankshaft transmission 226
• Assembly 227
• Crankshaft transmission 227
• Crankshaft transmission 228
• Installation 228
• Crankshaft transmission 229
• Crankshaft transmission 230
• Front wheel suspension steering 232
• General 232
• Handlebar 13 3 steering stem 13 25 232
• Service information 232
• Service information 13 1 front wheel 13 9 232
• Specifications 232
• Troubleshooting 13 2 fork 13 16 232
• Front wheel suspension steering 233
• Torque values 233
• Troubleshooting 233
• Front wheel suspension steering 234
• Handlebar 234
• Removal 234
• Front wheel suspension steering 235
• Front wheel suspension steering 236
• Installation 236
• Front wheel suspension steering 237
• Front wheel suspension steering 238
• Front wheel suspension steering 239
• Front wheel 240
• Front wheel suspension steering 240
• Removal 240
• Front wheel suspension steering 241
• Front wheel suspension steering 242
• Inspection 242
• Disassembly 243
• Front wheel suspension steering 243
• Front wheel suspension steering 244
• Front wheel suspension steering 245
• Installation 245
• Front wheel suspension steering 246
• Front wheel suspension steering 247
• Removal 247
• Disassembly 248
• Front wheel suspension steering 248
• Front wheel suspension steering 249
• Front wheel suspension steering 250
• Inspection 250
• Front wheel suspension steering 251
• Assembly 252
• Front wheel suspension steering 252
• Front wheel suspension steering 253
• Front wheel suspension steering 254
• Front wheel suspension steering 255
• Installation 255
• Front wheel suspension steering 256
• Removal 256
• Steering stem 256
• Front wheel suspension steering 257
• Bearing replacement 258
• Front wheel suspension steering 258
• Front wheel suspension steering 259
• Installation 259
• Front wheel suspension steering 260
• Front wheel suspension steering 261
• Front wheel suspension steering 262
• Front wheel suspension steering 263
• Steering head bearing preload 263
• Rear wheel suspension 264
• General 265
• Rear wheel 14 3 265
• Rear wheel suspension 265
• Service information 265
• Service information 14 1 shock absorber 14 10 265
• Specifications 265
• Torque values 265
• Troubleshooting 14 2 swingarm 14 12 265
• Rear wheel suspension 266
• Troubleshooting 266
• Rear wheel 267
• Rear wheel suspension 267
• Removal 267
• Inspection 268
• Rear wheel suspension 268
• Brawos 269
• Disassembly 269
• Rear wheel suspension 269
• Assembly 270
• Rear wheel suspension 270
• Rear wheel suspension 271
• Rear wheel suspension 272
• Installation 273
• Rear wheel suspension 273
• Rear wheel suspension 274
• Removal 274
• Shock absorber 274
• Inspection 275
• Rear wheel suspension 275
• Installation 276
• Rear wheel suspension 276
• Removal 276
• Swingarm 276
• Rear wheel suspension 277
• Disassembly inspection 278
• Rear wheel suspension 278
• Pivot bearing replacement 279
• Rear wheel suspension 279
• Rear wheel suspension 280
• Shock link pivot bearing replacement 280
• Assembly 281
• Rear wheel suspension 281
• Installation 282
• Rear wheel suspension 282
• Rear wheel suspension 283
• Rear wheel suspension 284
• Hydraulic brake 286
• Hydrulic brake 286
• Service information 286
• General 287
• Hydraulic brake 287
• Service information 287
• Specifications 287
• Hydraulic brake 288
• Torque values 288
• Troubleshooting 288
• Brake fluid draining 289
• Brake fluid filling 289
• Brake fluid replacement air bleeding 289
• Hydraulic brake 289
• Brake bleeding 290
• Hydraulic brake 290
• Brake pad disc 291
• Front brake pad replacement 291
• Hydraulic brake 291
• Hydraulic brake 292
• Rear brake pad replacement 292
• Hydraulic brake 293
• Brake disc inspection 294
• Front master cylinder 294
• Hydraulic brake 294
• Removal 294
• Disassembly 295
• Hydraulic brake 295
• Assembly 296
• Hydraulic brake 296
• Inspection 296
• Hydraulic brake 297
• Hydraulic brake 298
• Rear master cylinder 298
• Removal 298
• Disassembly 299
• Hydraulic brake 299
• Assembly 300
• Hydraulic brake 300
• Inspection 300
• Hydraulic brake 301
• Hydraulic brake 302
• Installation 302
• Disassembly 303
• Front brake caliper 303
• Hydraulic brake 303
• Removal 303
• Assembly 304
• Hydraulic brake 304
• Inspection 304
• Hydraulic brake 305
• Installation 305
• Disassembly 306
• Hydraulic brake 306
• Rear brake caliper 306
• Rear break caliper 306
• Removal 306
• Hydraulic brake 307
• Inspection 307
• Hydraulic brake 308
• Installation 308
• Brake pedal 309
• Hydraulic brake 309
• Installation 309
• Removal 309
• Hydraulic brake 310
• Battery charging system 311
• System diagram 311
• Battery charging system 312
• General 312
• Service information 312
• Battery charging system 313
• Specifications 313
• Troubleshooting 314
• Battery charging system 315
• Battery 316
• Battery charging 316
• Battery charging system 316
• Removal installation 316
• Voltage inspection 316
• Battery charging system 317
• Charging system inspection 317
• Chrging system inspection 317
• Regulated voltage inspection 317
• Battery charging system 318
• Current leakage inspection 318
• Alternator inspection 319
• Battery charging system 319
• Regulator rectifier 319
• System inspection 319
• Battery charging system 320
• Removal installation 320
• Ignition system 321
• System diagram 321
• Гд1ж 321
• General 322
• Ignition system 322
• Service information 322
• Specifications 322
• Ignition system 323
• Torque values 323
• Ignition system 324
• Troubleshooting 324
• Ignition coil primary peak volt age 325
• Ignition system 325
• Ignition system inspection 325
• Ignition pulse generator peak voltage 326
• Ignition system 326
• Ignition coil 327
• Ignition system 327
• Removal installation 327
• Ignition pulse generator rotor 328
• Ignition system 328
• Removal 328
• Ignition system 329
• Installation 329
• Ignition system 330
• Ignition system 331
• Operation inspection 331
• System inspection 331
• Throttle sensor 331
• Ignition control module 332
• Ignition system 332
• Removal installation 332
• Ignition system 333
• Ignition timing 333
• Ignition system 334
• Timing hqde 334
• Electric starter 335
• Ignition switch 335
• Neutral switch side stand switch 335
• System diagram 335
• Electric starter 336
• General 336
• Service information 336
• Specification 336
• Electric starter 337
• Troubleshooting 337
• Electric starter 338
• Disassembly 339
• Electric starter 339
• Inspection 339
• Removal 339
• Starter motor 339
• Electric starter 340
• Electric starter 341
• Assembly 342
• Electric starter 342
• Electric starter 343
• Electric starter 344
• Installation 344
• Electric starter 345
• Ground line inspection 345
• Operation inspection 345
• Starter relay switch 345
• Voltage inspection 345
• Continuity inspection 346
• Electric starter 346
• Inspection 346
• Installation 346
• Removal 346
• Lights meters switches 347
• System location 347
• General 348
• Light meters switches 348
• Lights meters switches 348
• Service information 348
• Lights meters switches 349
• Specifications 349
• Torque values 349
• Bulb replacement 350
• Headlight 350
• Lights meters switches 350
• Bulb replacement 351
• Headlight case removal instal lation 351
• Lights meters switches 351
• Position light 351
• Turn signal 351
• Bulb replacement 352
• Combination meter 352
• Lights meters switches 352
• Removal 352
• Tail brake light 352
• Disassembly bulb replacement 353
• Lights meters switches 353
• Lights meters switches 354
• Assembly 355
• Installation 355
• Lights meters switches 355
• Inspection 356
• Lights meters switches 356
• Tachometer 356
• Coolant temperature gauge sensor 357
• Inspection 357
• Lights meters switches 357
• Thermo sensor unit inspection 357
• Coolant fan motor switch 358
• Inspection 358
• Lights meters s witch es 358
• Inspection 359
• Lights meters switches 359
• Oil pressure switch 359
• Removal installation 359
• Ignition switch 360
• Inspection 360
• Lights meters switches 360
• Removal installation 360
• Handlebar switches 361
• Lights meters switches 361
• Brake light switch 362
• Clutch switch 362
• Lights meters switches 362
• Neutral switch 362
• Inspection 363
• Lig hts m eters s witch es 363
• Removal installation 363
• Side stand switch 363
• Inspection 364
• Lights meters switches 364
• Turn signal relay 364
• A в c d 365
• Diagram 1 u type 365
• I 11 ií i 365
• Starte 365
• Switch continuity 365
• Wiring diagrams 365
• Z mbz 6500 365
• Но шз 365
• Anlasser 366
• Anlasserrelaisschalter 366
• Bi r gr о 366
• Bl y b br 366
• Blinkeranzeige 366
• Diagram 2 except u type 366
• Drosselklappensensor 366
• Ei a a á 366
• Except u ytpe 366
• Fá ios 366
• G y bu r 366
• Ldruckschalter 366
• Lighting switch 366
• Neutralanzeige 366
• Oil pressure switch 366
• R a br br g g r 366
• T2v2wwx2 366
• Y g o bu 366
• Y r bl 366
• Z mbz 6100 366
• Í 8r j g bh g в j 366
• Üíásoí 366
• Œ s m в 366
• А а aa 366
• Ешд 366
• О g y br 366
• Engine does not start or is hard to start 367
• Engine does not start or is hard to start 21 1 367
• Engine lacks power 21 2 poor handling 21 4 367
• Poor performance at high speed 21 4 367
• Poor performance at low and idle speed 21 3 367
• Troubleshooting 367
• Engine lacks power 368
• Troubleshooting 368
• Poor performance at low and idle speed 369
• Poor performance at low idle speed 369
• Troubleshooting 369
• Poor handling 370
• Poor performance at high speed 370
• Troubleshooting 370

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HYDRAULIC BRAKE DISASSEMBLY Remove the screw and brake light switch Remove the boot Remove the snap ring from the master cylinder body using the special tool as shown TOOL Snap ring pliers 07914 SA50001 or 07914 3230001 Remove the master piston primary cup and spring Clean the inside of the cylinder and reservoir with brake fluid