![Honda CG125 (1976-1991) [2/128] About this manual](/img/pdf.png)
Honda CG125 (1976-1991) [2/128] About this manual
![Honda CG125 (1976-1991) [2/128] About this manual](/views2/1121094/page2/bg2.png)
Acknowledgements
Our thanks are due to APS Motorcycles of Wells (formerly
Fran
Ridewood
& Co), Paul Branson Motorcycles of Yeovil, and
CSM of Taunton, who supplied the machines featured in this
manual.
We would also like to thank the Avon Rubber Company, who
kindly supplied information and technical assistance on tyre
fitting; NGK Spark Plugs (UK) Ltd for information on spark plug
maintenance and electrode conditions and Renold Limited for
advice on chain care and renewal.
About this manual
The author of this manual has the conviction that the only
way in which a meaningful and easy to follow text can be
written is first to do the work himself, under conditions similar
to those found in the average household. As a result, the hands
seen in the photographs are those of the author. Even the
machines are not new: examples that have covered a consider-
able mileage were selected so that the conditions encountered
would be typical of those found by the average owner.
Unless specially mentioned, and therefore considered
essential, Honda service tools have not been used. There is
invariably some alternative means of slackening or removing
some vital component when service tools are not available and
risk of damage has to be avoided at all costs.
Each of the six Chapters is divided into numbered Sections.
Within the Sections are numbered paragraphs. In consequence,
cross reference throughout this manual is both straightforward
and logical. When a reference is made 'See Section 5.12' it
means Section 5, paragraph
12
in the same Chapter. If another
Chapter were meant, the text would read 'See Chapter 2,
Section 5.12'. All photographs are captioned with a
Section/paragraph number to which they refer and are always
relevant to the Chapter text adjacent.
Figure numbers (usually line illustrations) appear in
numerical order, within a given Chapter. Fig.
1.1
therefore refers
to the first figure in Chapter
1.
Left-hand and right-hand
descriptions of the machines and their component parts refer to
the right and left of a given machine when the rider is seated
normally.
Motorcycle manufacturers continually make changes to
specifications and recommendations, and these, when notified,
are incorporated into our manuals at the earliest opportunity.
We take great pride in the accuracy of information given in
this manual, but motorcycle manufacturers make alterations and
design changes during the production run of a particular
motorcycle of which they do not inform us. No liability can be
accepted by the authors or publishers for loss, damage or injury
caused by any errors in, or omissions from, the information given.
Содержание
- By jeremy churchill 1
- By pet 1
- Owners workshop manual 1
- Shoemark 1
- About this manual 2
- Acknowledgements 2
- Normally 2
- Ridewoo 2
- Acknowledgements 3
- Contents 3
- Dry weight 5
- Ground clearance 5
- Introduction to the hond 5
- M m 28 in 5
- M m 29 in 5
- M m 40 in 5
- M m 47 in 5
- M m 5 in 5
- M m 72 in 5
- Model dimensions and weight 5
- Overall height 5
- Overall length 5
- Overall width 5
- Seat height 5
- Wheelbase 5
- Magazines 6
- Ordering spare parts 6
- Asbestos 7
- Don ts 7
- Essential dos an 7
- Ignition ht voltage 7
- Mains electricity and electrical equipment 7
- Safety first 7
- Sander 7
- The battery 7
- Check the brakes 8
- Check the engine oil level 8
- Check the fuel level 8
- Introduction 8
- On brazilian models 8
- Refer to chapter 7 for information relating to th 8
- Routine maintenance 8
- Sae10w 4 8
- Additional engine oil change 9
- Change the engine oil and clean the filter gauze 9
- Check the battery 9
- Check the final drive chain 9
- Check the tyre pressures and tread wear 9
- Legal check 9
- Routine maintenance 9
- Safety check 9
- Check the contact breaker points and ignition 10
- Check the spark plug 10
- Check the valve clearances 10
- Clean the air filter 10
- Rocker 10
- Routine maintenance 10
- Timing 10
- Check the fuel system 11
- General checks and lubrication 11
- Lubricant 11
- Routine maintenance 11
- Separate 11
- Check the brakes 12
- Check the clutch adjustment 12
- Check the suspension and steering 12
- Check the wheels 12
- Renew the spark plug 12
- Routine maintenance 12
- Change the front fork oil 13
- Clean the centrifugal oil filter 13
- Quick glance maintenance data 13
- Recommended lubricants 13
- Routine maintenance 13 13
- Hammer 14
- Working conditions and tools 14
- Chapte 15
- Engine clutch and gearbox 15
- Engine general 15
- On brazilian models 15
- Refer to chapter 7 for information relating to th 15
- Chapter 1 engine clutch and gearbox 16
- Clutch 16
- 17 32t 17
- Chapter 1 engine clutch and gearbox 17 17
- Gearbox 17
- Chapter 1 engine clutch and gearbox 18
- Models 18
- 001000 19
- Chapter 19
- Clutch and gearbox 19 19
- Engine 19
- Chapter 1 engine clutch and gearbox 20
- 001000 22
- Chapter 22
- Clutch and gearbox 22
- Engine 22
- Backplate 23
- Chapter 1 engine clutch and gearbox 23 23
- Chapter 25
- Clutch and gearbox 25 25
- Engine 25
- Casing 27
- Chapter 1 engine clutch and gearbox 27 27
- Crankcase 27
- Ponents 27
- Reassembly 27
- Chapter 1 engine clutch and gearbox 30
- Chapter 1 engine clutch and gearbox 31 31
- 0 ring 32
- Adjusting screw 32
- Bolt 3 off 20 locknut 2 off 32
- Collet halves 32
- Exhaust valve 32
- Inlet valve 32
- Inner valve spring 32
- L owe r outer 32
- Lower inner 32
- Outer valve spring 32
- Pivot shaft cam gear shaft 32
- Plate cam and gear assembly rocker assembly cam follower 32
- Pushrod 2 off 32
- Spring 32
- Spring seat 2 off 32
- Stem seal pushrod guide 32
- Upper spring seat 32
- Washer 3 off 22 wave washer 23 washer 32
- 0 114 0 11 34
- Chapter 1 engine clutch and gearbox 34
- Push rods 34
- Chapter 1 engine clutch and gearbox 35 35
- Layshaf 35
- Mainshaf 35
- Pre drille 35
- Replacement 35
- Right han 35
- Chapter 1 engine clutch and gearbox 36
- Chapter 1 engine clutch and gearbox 40
- Crankcase 40
- Chapter 1 engine clutch and gearbox 42
- Mainshaf 42
- Chapter 44
- Clutch and gearbox 44
- Engine 44
- Mainshaft 44
- Chapter 1 engine clutch and gearbox 46
- Carburettor 47
- Chapter 1 engine clutch and gearbox 47
- M 14 22 ib 47
- Chapter 48
- Clutch and gearbox 48
- Engine 48
- M 14 25 ibf 48
- Blocke 50
- Cause remedy 50
- Chapter 1 engine clutch and gearbox 50
- Cause remedy 51
- Chapter 1 engine clutch and gearbox 51
- Machinejumpsouto 51
- Overheating 51
- Re adjust 51
- Renew renew 51
- Chapter 2 fuel system and lubrication 52
- On brazilian models 52
- Refer to chapter 7 for information relating to th 52
- Chapter 2 fuel system and lubrication 53 53
- Chapter 2 fuel system and lubrication 54
- Carburetto 55
- Chapter 2 fuel system and lubrication 55
- Gasket 56
- O ring 56
- Chapter 2 fuel system and lubrication 57 57
- Cause remedy 59
- Chapter 2 fuel system and lubrication 59
- Founrfanc 59
- Chapter 3 ignition system 60
- Contact breaker 60
- Ignition coil condenser 60
- Ignition timing 60
- On brazilian models 60
- Refer to chapter 7 for information relating to th 60
- Condenser 61
- Contact breaker 61
- Ignition coil 61
- Spark plug 61
- Chapter 3 ignition system 62
- Chapter 3 ignition system 63
- Bulb should light 64
- Bulb should not light bulb should not light 64
- V10 20w 64
- Chapter 66
- Ignition system 66
- Remedy 66
- Chapter 4 frame and forks 67
- Front forks 67
- On brazilian models 67
- Rear suspension 67
- Refer to chapter 7 for information relating t 67
- The 198 67
- Chapter 4 frame and forks 68
- Chapter 4 frame and forks 69
- Bolt 2off 70
- Bush piston 70
- Cable clip 70
- Circlip 2off 70
- Clamp helme 70
- Handlebars 70
- Oil seal 70
- Restricto 70
- Sleeve 70
- Spacer 70
- Top bolt 70
- Washer 70
- Chapter 4 frame and forks 71 71
- His advic 71
- Chapter 4 frame and forks 73 73
- Necessary 73
- Chapter 4 frame and forks 74
- Washer 74
- Chapter 4 frame and forks 76
- Renovation 76
- Silentblo 76
- Washer 76
- Chapter 4 frame and forks 77 77
- Locknut 77
- M 14 22 ib 77
- Spacer 77
- Spring 77
- Washer 77
- Chapter 4 frame and forks 78
- Replacemen 78
- Chapter 79
- Handlebars 79
- Machin 79
- Remedy 79
- Surfaces 79
- Chapter 5 wheels brakes and tyres 80
- On brazilian models 80
- Refer to chapter 7 for information relating to th 80
- Wheels 80
- Bearing 81
- Chapter 5 wheels brakes and tyres 81 81
- Spacer 81
- Chapter 5 wheels brakes and tyres 83 83
- Chapter 5 wheels brakes and tyres 84
- Chapter 5 wheels brakes and tyres 85 85
- Chapter 5 wheels brakes and tyres 86
- Recommende 86
- Washer 86
- 3 0x17 6pr 89
- Bearing 89
- Chapter 5 wheels brakes and tyres 89
- Nut 4off 89
- Washer 89
- Chapter 5 wheels brakes and tyres 91 91
- Pun ctur 91
- Rear wheel replacement 91
- Stoplam 91
- Cause remedy 92
- Chapter 6 electrical system 93
- On brazilian models 93
- Refer to chapter 7 for information relating to th 93
- A 4000 94
- F l tall light 94
- H l headlight 94
- Ignition 94
- Lighting 94
- M l mete 94
- Maximum 94
- Minimum 94
- Position 94
- White yellow 94
- Chapter 6 electrical system 95
- Green red 95
- Points opened 95
- Chapter 6 electrical system 96
- Chapter 6 electrical system 97
- Made in japan 97
- Bulb holder 98
- Glass gasket 98
- Nut 2 off 98
- Reflector headlamp 98
- W clip 4 98
- Chapter 6 electrical system 99 99
- Bulb 6v1 w 2off 100
- Bulb 6v3w 100
- Chapter 6 electrical system 100
- Washer 100
- Chapter 6 electrical system 101
- Cause remedy 102
- Chapter 6 electrical system 102
- Collar 102
- Grommet condenser 102
- Washer 102
- 9 9 9 9 9 104
- Wiring diagram later cg125 models and cg125 k1 b models 104
- O o o o 105
- Wiring diagram cg125 c and e models 105
- Chapter 7 th 107
- On models 107
- Piston rings 107
- Quick glance maintenance data 107
- Chapter 7 th 108
- Crankshaft 108
- Cylinder bore 108
- Cylinder head 108
- Fuel tank capacity 108
- Gearbox 108
- Oil pump 108
- On models 108
- Torque wrench settings 108
- Cg125 br 109
- Chapter 7 the 1985 on models 109
- Ignition timing 109
- Torque wrench settings 109
- Wheels 109
- 36 36 50 6 9 110
- Battery 110
- Cg125b 110
- Cg125br 810621 110
- Chapter 7 th 110
- Charging system output 110
- Electrical system 110
- Minimum 17 110
- On models 110
- Yumicro 110
- Chapter 7 th 112
- Cleaning the air filter element 112
- Cleaning the petrol tap filters 112
- Miles 1 112
- On models 112
- Seaiin 112
- Six monthly 360 112
- Slightly th 112
- Three monthly 180 112
- Chapter 7 th 114
- Dealer 114
- Fig 7 modified selector mechanism components 114
- On models 114
- Adjustmen 115
- Chapter 7 th 115
- Disulphide base 115
- Gasket 115
- O ring 115
- On models 115 115
- Necessary 116
- Removal 116
- Chapter 7 th 117
- On models 117
- Chapter 7 th 118
- On models 118
- Chapter 7 th 119
- On models 119
- Chapter 7 th 120
- On models 120
- The stanchio 120
- Cg125 br 121
- Pull th 121
- Remova 121
- Brakes overhaul 123
- Bulbholder 123
- Chapter 7 th 123
- On models 123 123
- Br brown 124
- Cg125 br e f 124
- Colour key 124
- Front left hand 124
- G green 124
- Gr grey 124
- Indicato 124
- Indicator 124
- J and k models 124
- Lashin 124
- Lb light blue 124
- Left hand 124
- Lg light green 124
- Orange 124
- P pink 124
- Plashin 124
- Right hand 124
- W white 124
- Wiring diagra 124
- Y yellow 124
- Conversion factors 125
- Imperial 125
- Length distance 125
- Litres 10 125
- Miles hr 125
- Torque moment of force 125
- Volume capacity 125
- Adjustments 126
- Bearings 126
- Brakes 126
- Clutch 126
- Engine 126
- Specification 126
- Decarbonisin 127
- Engine 127
- Filter 127
- Lubricatio 127
- Modifications 113 127
- Modifications 114 127
- Oil fron 127
- Sparkplu 127
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