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CG125 (1976-1991)
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Honda CG125 (1976-1991) [3/128] Contents

Contents

Acknowledgements

About this manual

Introduction to the Honda

CG125

Model dimensions and weight

Ordering spare parts

Safety first!

Routine maintenance

Quick glance maintenance adjustments and capacities

Recommended lubricants

Working conditions and tools

Chapter 1 Engine, clutch and gearbox

Chapter 2 Fuel system and lubrication

Chapter 3 Ignition system

Chapter 4 Frame and forks

Chapter 5 Wheels, brakes and tyres

Chapter 6 Electrical system

Chapter 7 The

1985

on models

Wiring diagrams

Conversion factors

Index

Page

107

103, 124

125

126

Содержание

By jeremy churchill 1
By pet 1
Owners workshop manual 1
Shoemark 1
About this manual 2
Acknowledgements 2
Normally 2
Ridewoo 2
Acknowledgements 3
Contents 3
Dry weight 5
Ground clearance 5
Introduction to the hond 5
M m 28 in 5
M m 29 in 5
M m 40 in 5
M m 47 in 5
M m 5 in 5
M m 72 in 5
Model dimensions and weight 5
Overall height 5
Overall length 5
Overall width 5
Seat height 5
Wheelbase 5
Magazines 6
Ordering spare parts 6
Asbestos 7
Don ts 7
Essential dos an 7
Ignition ht voltage 7
Mains electricity and electrical equipment 7
Safety first 7
Sander 7
The battery 7
Check the brakes 8
Check the engine oil level 8
Check the fuel level 8
Introduction 8
On brazilian models 8
Refer to chapter 7 for information relating to th 8
Routine maintenance 8
Sae10w 4 8
Additional engine oil change 9
Change the engine oil and clean the filter gauze 9
Check the battery 9
Check the final drive chain 9
Check the tyre pressures and tread wear 9
Legal check 9
Routine maintenance 9
Safety check 9
Check the contact breaker points and ignition 10
Check the spark plug 10
Check the valve clearances 10
Clean the air filter 10
Rocker 10
Routine maintenance 10
Timing 10
Check the fuel system 11
General checks and lubrication 11
Lubricant 11
Routine maintenance 11
Separate 11
Check the brakes 12
Check the clutch adjustment 12
Check the suspension and steering 12
Check the wheels 12
Renew the spark plug 12
Routine maintenance 12
Change the front fork oil 13
Clean the centrifugal oil filter 13
Quick glance maintenance data 13
Recommended lubricants 13
Routine maintenance 13 13
Hammer 14
Working conditions and tools 14
Chapte 15
Engine clutch and gearbox 15
Engine general 15
On brazilian models 15
Refer to chapter 7 for information relating to th 15
Chapter 1 engine clutch and gearbox 16
Clutch 16
17 32t 17
Chapter 1 engine clutch and gearbox 17 17
Gearbox 17
Chapter 1 engine clutch and gearbox 18
Models 18
001000 19
Chapter 19
Clutch and gearbox 19 19
Engine 19
Chapter 1 engine clutch and gearbox 20
001000 22
Chapter 22
Clutch and gearbox 22
Engine 22
Backplate 23
Chapter 1 engine clutch and gearbox 23 23
Chapter 25
Clutch and gearbox 25 25
Engine 25
Casing 27
Chapter 1 engine clutch and gearbox 27 27
Crankcase 27
Ponents 27
Reassembly 27
Chapter 1 engine clutch and gearbox 30
Chapter 1 engine clutch and gearbox 31 31
0 ring 32
Adjusting screw 32
Bolt 3 off 20 locknut 2 off 32
Collet halves 32
Exhaust valve 32
Inlet valve 32
Inner valve spring 32
L owe r outer 32
Lower inner 32
Outer valve spring 32
Pivot shaft cam gear shaft 32
Plate cam and gear assembly rocker assembly cam follower 32
Pushrod 2 off 32
Spring 32
Spring seat 2 off 32
Stem seal pushrod guide 32
Upper spring seat 32
Washer 3 off 22 wave washer 23 washer 32
0 114 0 11 34
Chapter 1 engine clutch and gearbox 34
Push rods 34
Chapter 1 engine clutch and gearbox 35 35
Layshaf 35
Mainshaf 35
Pre drille 35
Replacement 35
Right han 35
Chapter 1 engine clutch and gearbox 36
Chapter 1 engine clutch and gearbox 40
Crankcase 40
Chapter 1 engine clutch and gearbox 42
Mainshaf 42
Chapter 44
Clutch and gearbox 44
Engine 44
Mainshaft 44
Chapter 1 engine clutch and gearbox 46
Carburettor 47
Chapter 1 engine clutch and gearbox 47
M 14 22 ib 47
Chapter 48
Clutch and gearbox 48
Engine 48
M 14 25 ibf 48
Blocke 50
Cause remedy 50
Chapter 1 engine clutch and gearbox 50
Cause remedy 51
Chapter 1 engine clutch and gearbox 51
Machinejumpsouto 51
Overheating 51
Re adjust 51
Renew renew 51
Chapter 2 fuel system and lubrication 52
On brazilian models 52
Refer to chapter 7 for information relating to th 52
Chapter 2 fuel system and lubrication 53 53
Chapter 2 fuel system and lubrication 54
Carburetto 55
Chapter 2 fuel system and lubrication 55
Gasket 56
O ring 56
Chapter 2 fuel system and lubrication 57 57
Cause remedy 59
Chapter 2 fuel system and lubrication 59
Founrfanc 59
Chapter 3 ignition system 60
Contact breaker 60
Ignition coil condenser 60
Ignition timing 60
On brazilian models 60
Refer to chapter 7 for information relating to th 60
Condenser 61
Contact breaker 61
Ignition coil 61
Spark plug 61
Chapter 3 ignition system 62
Chapter 3 ignition system 63
Bulb should light 64
Bulb should not light bulb should not light 64
V10 20w 64
Chapter 66
Ignition system 66
Remedy 66
Chapter 4 frame and forks 67
Front forks 67
On brazilian models 67
Rear suspension 67
Refer to chapter 7 for information relating t 67
The 198 67
Chapter 4 frame and forks 68
Chapter 4 frame and forks 69
Bolt 2off 70
Bush piston 70
Cable clip 70
Circlip 2off 70
Clamp helme 70
Handlebars 70
Oil seal 70
Restricto 70
Sleeve 70
Spacer 70
Top bolt 70
Washer 70
Chapter 4 frame and forks 71 71
His advic 71
Chapter 4 frame and forks 73 73
Necessary 73
Chapter 4 frame and forks 74
Washer 74
Chapter 4 frame and forks 76
Renovation 76
Silentblo 76
Washer 76
Chapter 4 frame and forks 77 77
Locknut 77
M 14 22 ib 77
Spacer 77
Spring 77
Washer 77
Chapter 4 frame and forks 78
Replacemen 78
Chapter 79
Handlebars 79
Machin 79
Remedy 79
Surfaces 79
Chapter 5 wheels brakes and tyres 80
On brazilian models 80
Refer to chapter 7 for information relating to th 80
Wheels 80
Bearing 81
Chapter 5 wheels brakes and tyres 81 81
Spacer 81
Chapter 5 wheels brakes and tyres 83 83
Chapter 5 wheels brakes and tyres 84
Chapter 5 wheels brakes and tyres 85 85
Chapter 5 wheels brakes and tyres 86
Recommende 86
Washer 86
3 0x17 6pr 89
Bearing 89
Chapter 5 wheels brakes and tyres 89
Nut 4off 89
Washer 89
Chapter 5 wheels brakes and tyres 91 91
Pun ctur 91
Rear wheel replacement 91
Stoplam 91
Cause remedy 92
Chapter 6 electrical system 93
On brazilian models 93
Refer to chapter 7 for information relating to th 93
A 4000 94
F l tall light 94
H l headlight 94
Ignition 94
Lighting 94
M l mete 94
Maximum 94
Minimum 94
Position 94
White yellow 94
Chapter 6 electrical system 95
Green red 95
Points opened 95
Chapter 6 electrical system 96
Chapter 6 electrical system 97
Made in japan 97
Bulb holder 98
Glass gasket 98
Nut 2 off 98
Reflector headlamp 98
W clip 4 98
Chapter 6 electrical system 99 99
Bulb 6v1 w 2off 100
Bulb 6v3w 100
Chapter 6 electrical system 100
Washer 100
Chapter 6 electrical system 101
Cause remedy 102
Chapter 6 electrical system 102
Collar 102
Grommet condenser 102
Washer 102
9 9 9 9 9 104
Wiring diagram later cg125 models and cg125 k1 b models 104
O o o o 105
Wiring diagram cg125 c and e models 105
Chapter 7 th 107
On models 107
Piston rings 107
Quick glance maintenance data 107
Chapter 7 th 108
Crankshaft 108
Cylinder bore 108
Cylinder head 108
Fuel tank capacity 108
Gearbox 108
Oil pump 108
On models 108
Torque wrench settings 108
Cg125 br 109
Chapter 7 the 1985 on models 109
Ignition timing 109
Torque wrench settings 109
Wheels 109
36 36 50 6 9 110
Battery 110
Cg125b 110
Cg125br 810621 110
Chapter 7 th 110
Charging system output 110
Electrical system 110
Minimum 17 110
On models 110
Yumicro 110
Chapter 7 th 112
Cleaning the air filter element 112
Cleaning the petrol tap filters 112
Miles 1 112
On models 112
Seaiin 112
Six monthly 360 112
Slightly th 112
Three monthly 180 112
Chapter 7 th 114
Dealer 114
Fig 7 modified selector mechanism components 114
On models 114
Adjustmen 115
Chapter 7 th 115
Disulphide base 115
Gasket 115
O ring 115
On models 115 115
Necessary 116
Removal 116
Chapter 7 th 117
On models 117
Chapter 7 th 118
On models 118
Chapter 7 th 119
On models 119
Chapter 7 th 120
On models 120
The stanchio 120
Cg125 br 121
Pull th 121
Remova 121
Brakes overhaul 123
Bulbholder 123
Chapter 7 th 123
On models 123 123
Br brown 124
Cg125 br e f 124
Colour key 124
Front left hand 124
G green 124
Gr grey 124
Indicato 124
Indicator 124
J and k models 124
Lashin 124
Lb light blue 124
Left hand 124
Lg light green 124
Orange 124
P pink 124
Plashin 124
Right hand 124
W white 124
Wiring diagra 124
Y yellow 124
Conversion factors 125
Imperial 125
Length distance 125
Litres 10 125
Miles hr 125
Torque moment of force 125
Volume capacity 125
Adjustments 126
Bearings 126
Brakes 126
Clutch 126
Engine 126
Specification 126
Decarbonisin 127
Engine 127
Filter 127
Lubricatio 127
Modifications 113 127
Modifications 114 127
Oil fron 127
Sparkplu 127

Honda CG125 (1976-1991) [3/128] Contents

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